A-TS TECHNOLOGY FT50 Series User Manual Download Page 1

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www.a-ts.cn A-TS Technology

FT50

FT50 series General Purpose

Frequency Converter User Manual

A-TS TECHNOLOGY CORPORATION LIMITED

www.a-ts.cn

Summary of Contents for FT50 Series

Page 1: ...www a ts cn A TS Technology FT50 1 FT50 series General Purpose Frequency Converter User Manual A TS TECHNOLOGY CORPORATION LIMITED www a ts cn...

Page 2: ...e liable for compensation All rights including the rights granted by patent rights and the registration rights of application models or designs will be reserved The information provided in this public...

Page 3: ...1 2 Installation Environment 25 3 1 3 Installation Space 26 3 2 Installation Guide 28 3 2 1 Wall mounted Installation 29 3 2 2 Flange Mounting 30 3 2 3 Cabinet Installation 31 3 2 4 Cover Plate Uninst...

Page 4: ...e Frequency Converter after a Fault 68 7 4 Common Faults and Trouble Shooting 69 8 ROUTINE MAINTENANCE 72 8 1 Routine Maintenance 72 8 2 Regular Inspection 72 8 3 Fan Replacement 73 8 4 Storage and th...

Page 5: ...tices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert...

Page 6: ...nt information about the product and the parts in bold are points that require special attention Qualified Personnel The product system described in this documentation may be operated only by personne...

Page 7: ...This equipment carries dangerous voltage and it controls potentially dangerous rotating parts If you do not follow the Warning regulations or do not operate in accordance with the requirements of this...

Page 8: ...ordance with IEC 536 Class 1 NEC and other applicable standards Even when the frequency converter is not working the following terminals may carry dangerous voltage Power supply terminal R S T Motor c...

Page 9: ...temperature protection function is provided in the frequency converter As per the P0426 M parameter setting the I2t over temperature protection function is activated by default By setting the paramete...

Page 10: ...drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence DANGER Risk of electric shock and fire from supply networks with an exces...

Page 11: ...severe injury Ensure compliance with the limit values specified in the technical data during transport storage and operation Do not use any damaged devices Electric shock due to unconnected cable shie...

Page 12: ...the components can result in equipment malfunction Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage Therefore if you move cl...

Page 13: ...ic fields or electrostatic discharge Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber o...

Page 14: ...loop torque control Open loop speed control Open loop torque control V f Control 2 Reliable EMC and safety design 3 Wide range of parameter settings 4 Easier power supply cable connection 5 Standard...

Page 15: ...ifications Rated input Input voltage 3AC 380V 20 Frequency 50Hz 60Hz fluctuation range 5 Rated output Output voltage 3AC 0 Usupply the input voltage Maximum output frequency 500Hz Operational control...

Page 16: ...speed pulse input the input frequency is up to 100kHz Extended configuration 5 digital on off input channels Digital on off output Standard configuration 1 high speed pulse output optional to be open...

Page 17: ...drive the same load together Other functions Restart after power failure Speed tracking Immunity to momentary power failure Multi segment speed Built in PLC Slip compensation Parameter auto tuning Tor...

Page 18: ...42 300 270 FT50 4T0450G BX 45 89 91 FT50 4T0550G XX 55 106 112 FT50 4T0550G BX 55 106 112 FT50 4T0750G XX 75 139 150 580 338 310 FT50 4T0750G BX 75 139 150 FT50 4T0900G XX 90 164 176 FT50 4T1100G XX 1...

Page 19: ...www a ts cn A TS Technology FT50 19 2 4 2 Outline Dimensional Drawing Figure 2 1 Models 2 2kW 5 5kW Figure 2 2 Models 7 5kW 11kW Figure 2 3 Models 15kW 22kW...

Page 20: ...www a ts cn A TS Technology FT50 20 Figure 2 4 Models 30kW 37kW Figure 2 5 Models 45kW 55kW Figure 2 6 Models 75kW 100kW...

Page 21: ...www a ts cn A TS Technology FT50 21 Figure 2 7 Models 132kW 160kW Figure 2 8 Models 200kW 220kW Figure 2 9 Models 250kW 280kW...

Page 22: ...ls 315kW 355kW 2 4 3 Flange Mounting Dimension for models from 15kW to 160kW 4 M5 screw hole Figure 2 11 Mounting bracket and hole size for models from 15kW to 22kW 4 M6 screw hole Figure 2 12 Mountin...

Page 23: ...TS Technology FT50 23 4 M8 screw hole Figure 2 13 Mounting bracket and hole size for models from 45kW to 55kW 4 M8 screw hole Figure 2 14 Mounting bracket and hole size for models from 75kW to 110kW 4...

Page 24: ...15 Mounting bracket and hole size for models from 132kW to 160kW 2 4 4 Bottom Mounting Bracket Dimension 2 M6 15 press rivet screw Figure 2 16 Bottom mounting bracket dimension Appropriate for a stan...

Page 25: ...voltage for 0 5 hour If the storage time is more than 3 years before use reapply voltage to the capacitor for 8 hours First use 25 voltage for 2 hours next 50 voltage for 2 hours then 75 voltage for 2...

Page 26: ...ough space must be reserved before installation to ensure good heat dissipation For single machine installation please refer to Figure 3 1 3 2 and Table 3 1 3 2 to reserve the space around the frequen...

Page 27: ...onverters Figure 3 3 Double machine parallel installation diagram Table 3 3 Double machine parallel installation space requirement 2 2kW 160kW Power Level kW Parallel Installation Space Requirement A...

Page 28: ...For models from 15kW to 160kW the flange installation can be also used For models from 200kW to 355kW the cabinet installation is normally applied The dimension specification of the FT50 series freque...

Page 29: ...M5 6 4 30 37 230 385 Grade 8 8 4 M6 10 8 45 55 245 523 Grade 8 8 4 M8 28 1 75 110 270 560 Grade 8 8 4 M8 28 1 132 160 320 890 Grade 8 8 4 M8 28 1 Figure 3 6 Mounting holes diagram 2 2kW 160kW 2 For m...

Page 30: ...nverter body 2 Lift the frequency converter with the bracket installed so that the mounting holes of the flange bracket are aligned with the mounting holes of the installation base and then fix it on...

Page 31: ...ch requirement Install the beam FT50 FT30 Converter A TS Figure 3 10 Cabinet installation diagram 200kW 355kW Table 3 5 Cabinet installation requirements 200kW 355kW Power Level kW Size A mm Size B mm...

Page 32: ...g according to the installation holes at the bottom of the frequency converter Install the beam Bottom beam support Figure 3 12 Installation without casters frequency converter 2 Installation with cas...

Page 33: ...frequency converter The fixing holes of the mounting bracket at the bottom of the cabinet need to be drilled and assembled on site Figure 3 14 Bottom mounting bracket installation diagram Use the lift...

Page 34: ...e the lifting eye bolt on the top of the frequency converter for lifting and moving If the frequency converter needs to be laid flat please use the lifting parts on the top and bottom of the product w...

Page 35: ...er plate uninstallation and installation Models from 200kW to 355kW Unscrew the hand screw first pull out the plug from the operation panel socket on the back of the cover then lift the cover in the d...

Page 36: ...on panel on the cabinet door the panel installation accessories need to be configured there are two types of operation panel extension cables to choose 3m or 5m used to connect the operation panel to...

Page 37: ...transfer board in the default position using the screws of the cabinet door installation components For different models of the frequency converter the installation position of the panel signal trans...

Page 38: ...ransfer board with the debugging interface of the control board as shown in Figure 3 23 Keyboard tray backplane interface Disconnect Control board debugging interface Connect Panel signal terminal boa...

Page 39: ...he network cable to the RJ45 network port on the panel signal transfer board Finally buckle the operation panel on the cabinet door Keyboard tray backplane network port Figure 3 25 Keyboard tray backp...

Page 40: ...Standard Wiring Diagram The typical wiring is shown in the Figure 3 27 below Please notice that the wiring part of the 2 2kW 75kW model and the 90kW 355kW model is different at the double arrow in the...

Page 41: ...n output Fault output Relay output 1 1A 30V DC 3A 250V AC Relay output 2 1A 30V DC 3A 250V AC I U Note Shielding layer Twisted pair FT00 E01 15V 24V signal FT00 E02 5V signal Breaker L1 L2 L3 Contacto...

Page 42: ...ly R S T For the input side wiring of the frequency converter no phase sequence requirement The specifications and installation of the external main circuit wiring must comply with local regulations a...

Page 43: ...with a power below 75kW and a built in braking unit set the starting voltage parameters of the braking unit reasonably according to the actual load 4 Frequency converter output terminals U V W The ou...

Page 44: ...th the local regulation It can be used as the grounding position of the shielding layer of the main circuit The frequency converter is recommended to be installed on a conductive metal mounting surfac...

Page 45: ...it indicator Figure 4 1 Operation panel diagram 4 2 LED Operation Panel 4 2 1 Panel Keys Table 4 1 Operation panel key function table KEY Name Function MENU BACK Enter or exit the first level menu Ent...

Page 46: ...key Stop Reset Stop command key 1 When receiving a stop command no matter whether the frequency converter is currently running or stopped the frequency converter will carry out the STOP command 2 When...

Page 47: ...centage 4 2 3 Check and modify the parameter function code A three level menu structure is adopted in the LED operation panel of the FT50 series frequency converter to perform operations such as viewi...

Page 48: ...ameter Function Code There are many parameter function codes in FT50 series frequency converter and four modes to check parameter function codes are provided The default setting is the basic viewing m...

Page 49: ...verter Check user defined parameter function codes group Press the QUICK key on the panel to enter the user defined parameter mode and check the user defined parameter function codes User defined para...

Page 50: ...his function is used to lock the keyboard to prevent the keyboard from being operated by unauthorized personnel or the parameters are set incorrectly When the password is set the user must enter the c...

Page 51: ...tion is completed During upload and download all the keys are invalid 4 2 9 Remote Operation of the Operation Panel First disassemble the operation panel as per the Section 3 2 5 Then use the network...

Page 52: ...s completed The user must prepare the following data before commissioning or have input them into the frequency converter Frequency converter model Before leaving the factory the model parameter of th...

Page 53: ...frequency converter Set value range P0206 F 2 P0204 F 2 Acceleration time s It defines the time required for the ramp function to accelerate from 0Hz to the frequency converter reference frequency P02...

Page 54: ...tion operation Note In the vector control mode the frequency converter can be started and run only after parameter identification In V f control mode the frequency converter can be started without par...

Page 55: ...ces have been firmly connected Confirm the state of the control terminals Please confirm that the control circuit terminals of the frequency converter are all in the OFF state the frequency converter...

Page 56: ...G feedback Open loop vector control mode It is suitable for general high performance control scenarios such as machine tools CNC centrifuges wire drawing machines injection molding machines and other...

Page 57: ...r 6 2 3 Connector Description P3824 B Control word 1 15 Reverse rotation start stop command B0000 constant 0 When the value of this function code is changed from 0 to 1 valid at rising edge it means t...

Page 58: ...art stop forward rotation is changed from 0 to 1 valid at rising edge and the value of P3811 B reverse rotation command is 0 frequency converter performs forward rotation When the value of P3809 B sta...

Page 59: ...ontrol the forward and reverse rotation of the motor enable and disable the running In this control mode When the parameter P3845 B frequency converter running prohibited is 0 the frequency converter...

Page 60: ...rting with P The interconnection parameters used to load connectors Function Motor parameters ending with F or M Parameter The interconnection parameter used to load the digital on off value Px B A TS...

Page 61: ...n the interconnection parameters B is used in the connector parameters connected to the digital on off connector W is used in the connector parameters connected to the single word 16 bit connector DW...

Page 62: ...output 1 Example 2 Use analog input 1 as the main frequency setting Set P1801 W W0021 that is interconnect the main frequency setting and analog input 1 The analog input 1 can be used as the main fre...

Page 63: ...ng of these abbreviation is as follows PXXXX B B BI Bit connector interconnection input It means that the input bit connector signal source can be selected and set through this parameter BXXXX BO Bit...

Page 64: ...be accessed on the operation panel the parameter value cannot be checked he she can increase his her access level by setting the P0214 F parameter If the user finds that the parameter that needs to b...

Page 65: ...al injury that is there is a potentially dangerous fault Therefore additional external precautions must be taken or additional devices used to ensure safe operation must be installed even in the event...

Page 66: ...que or speed response is slow motor vibration When the frequency is lower than the speed regulator coefficient switching frequency P0706 F the user can improve the torque and speed response by adjusti...

Page 67: ...esponse by adjusting the parameters P0702 F speed regulator proportional gain 1 and P0703 F speed regulator integral time 1 to strengthen the speed loop proportional adjustment or reduce the speed loo...

Page 68: ...P0202 F Notice that increasing the carrier frequency will increase the leakage current and increase the temperature rise of the frequency converter Needs to consider the frequency converter derating S...

Page 69: ...ter power on The power supply has no voltage or the voltage is too low Check input power supply Switching power supply failure on the drive board of the frequency converter Check bus voltage The conne...

Page 70: ...e between the drive board and the control board is in poor contact Consult A TS technical support The drive board is faulty 5 DI terminal failure The parameter setting is wrong Check whether the digit...

Page 71: ...r code disc and reconfirm the wiring Drive board failure Consult A TS technical support Encoder board failure 9 After power on the contactor is reported to be abnormal The contactor is not closed Cons...

Page 72: ...Daily cleaning Always keep the frequency converter in a clean state Clean the dust on the surface of the frequency converter Prevent dust from entering the frequency converter especially the metal dus...

Page 73: ...ned on Fan replacement method as below 1 Fan replacement for models from 2 2kW to 11kW a Disassemble the fan Press the buckle on the fan cover to remove the fan cover then lift the fan upwards and unp...

Page 74: ...Fan disassembly 15kW to 160kW b Fan installation Please follow the reverse steps of disassembly to install insert the fan power cord plug into the socket and then put the fan cover and fan into the b...

Page 75: ...Fan disassembly 200kW to 355kW b Fan installation Please follow the reverse steps of disassembly to install Use a screwdriver to install the fan on the fan box and to tighten the four fixing screws p...

Page 76: ...enerally recommended to power on for more than 5 hours 8 4 2 Maintenance Under normal use if the frequency converter fails or is damaged the A TS company is responsible for a 12 months warranty from t...

Page 77: ...Input Reactor PE PE To prevent electric shock the motor and frequency converter must be well grounded R S T BR U V W PE Braking Unit Braking Resistor Braking Resistor Upper Machine RJ45 Interface Out...

Page 78: ...g unit Please refer to the recommended braking resistor corresponding to the selected braking unit The regenerative energy is consumed by the motor through the braking resistor when it decelerates Out...

Page 79: ...15V 24V differential signal open collector signal push pull signal etc FT00 E02 Support 5V differential signal Cabinet door installation components FT00 P03 3M Support 3m communication extension cabl...

Page 80: ...kW 7 kW 30 Built in FT50 4T0185G XX 18 5 kW 9 kW 30 Built in FT50 4T0220G XX 22 kW 11 kW 24 Built in FT50 4T0300G BX 30 kW 15 kW 15 Built in FT50 4T0370G BX 37 kW 18 5 kW 15 Built in FT50 4T0450G BX 4...

Page 81: ...XX 4 6 7 5 4 2 2 3 FT50 4T0030G XX 5 9 7 2 3 4 FT50 4T0037G XX 5 9 12 4 9 8 3 7 5 FT50 4T0055G XX 8 9 16 7 13 5 5 7 5 FT50 4T0075G XX 11 24 2 18 8 7 5 10 FT50 4T0110G XX 17 32 2 25 11 15 FT50 4T0150G...

Page 82: ...25 FWH 25B 25 25 FT50 4T0055G XX 3 4 4 3 4 7 M3 5 35 FWH 35B 32 32 FT50 4T0075G XX 3 6 6 3 6 8 M4 50 FWH 50B 40 50 FT50 4T0110G XX 3 6 6 3 6 8 M4 60 FWH 60B 50 63 FT50 4T0150G XX 3 10 10 3 10 8 M4 80...

Page 83: ...475 630 FT50 4T2800G XX 2 3 150 150 2 3 1 50 M12 input side 2 M10 output side 800 FWH 800B 620 700 FT50 4T3150G XX 2 3 185 185 2 3 1 85 M12 input side 2 M10 output side 1000 170M5016 620 800 FT50 4T35...

Page 84: ...nverters 10 1 Expansion Board Installation FT50 series frequency converter supports IO expansion board communication expansion board Profibus DP Modbus Profinet and drive to drive through optical fibe...

Page 85: ...expansion board Support Profibus DP communication support external DC 24V power supply FT00 C02 Modbus communication expansion board RS485 interface support Modbus RTU communication external DC 24V p...

Page 86: ...I Electromagnetic Interference HTL High voltage Threshold Logic I O Input Output IGBT Insulated Gate Bipolar Transistor KTY84 KTY84 Temperature Sensor LED Light Emitting Diode FT50 FT50 series Frequen...

Page 87: ...t a ts cn For users or end customers please contact your local supplier or A TS company service directly The information in this publication is reviewed regularly and any necessary corrections are inc...

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