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9

SECTION 3 - GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person in ac-

cordance with the Gas Safety (Installation & Use) Regulations.

3.1  RELATED DOCUMENTS

The installation of this boiler must be in accordance with the 

relevant requirements of the Gas Safety (Installation & Use) 

Regulations, the local building regulations, the current I.E.E. 

wiring regulations, the bylaws of the local water undertaking, 

the  Building  Standards  (Scotland)  Regulation  and  Building 

Standards (Northern Ireland) Regulations.

It should be in accordance also with any relevant requirements 
of the local authority and the relevant recommendations of the 
following British Standard Codes of Practice.

3.2 LOCATION OF APPLIANCE

The appliance may be installed in any room or internal space, 
although particular attention is drawn to the requirements 
of the current I.E.E. wiring regulations, and in Scotland, the 

electrical provisions of the Building Regulations, with respect 

to the installation of the appliance in a room or internal space 
containing a bath or shower.
 

BS 5440 

PART 1 

FLUES 

 

BS 5440 

PART 2 

FLUES & VENTILATION 

 

BS 5449 

PART 1 

FORCED CIRCULATION HOT WATER SYSTEMS 

 

BS 5546 

 

INSTALLATION OF GAS HOT WATER SUPPLIES FOR  DOMESTIC PURPOSES

 

BS 6798 

 

INSTALLATION OF BOILERS OF RATED INPUT NOT  EXCEEDING 60kW

 

BS 6891 

 

LOW PRESSURE INSTALLATION PIPES 

 

BS 7074 

PART 1 

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS  

 

 

 

AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS 

3.5 AIR SUPPLY

The following notes are intended for general guidance only. 

This appliance is a room-sealed, fan-flued boiler, consequently 

it does not require a permanent air vent for combustion air sup-
ply. When installed in a cupboard or compartment, ventilation 
for cooling purposes is also not required.

3.6 WATER CIRCULATION

Detailed recommendations are given in BS 5449 Part 1 and 
BS 6798. The following notes are for general guidance only.

3.6.1 PIPEWORK

It is recommended that copper tubing to BS 2871 Part 1 is used 
in conjunction with soldered capillary joints. Where possible 
pipes should have a gradient to ensure air is carried naturally to 

air release points and that water flows naturally to drain cocks. 

Except where providing useful heat, pipes should be insulated 
to avoid heat loss and in particular to avoid the possibility of 
freezing. Particular attention should be paid to pipes passing 

through ventilated areas such as under floors, loft space and 

void areas.

3.6.2 AUTOMATIC BY-PASS

The appliance has a built-in automatic by-pass, consequently 
there is no requirement for an external by-pass, however the 
design of the system should be such that it prevents boiler 
‘cycling’.

3.6.3 DRAIN COCKS

These must be located in accessible positions to facilitate 
draining of the appliance and all water pipes connected to the 
appliance. The drain cocks must be manufactured in accord-
ance with BS 2879.

3.6.4 AIR RELEASE POINTS

These must be positioned at the highest points in the system 
where air is likely to be trapped. They should be used to expel 

trapped air and allow complete filling of the system.

3.6.5 EXPANSION VESSEL

The appliance has an integral expansion vessel to accom-
modate the increased volume of water when the system is 
heated. It can accept up to 8 litres of expansion from within 

the system, generally this is sufficient, however if the system 

has an unusually high water content, it may be necessary to 
provide additional expansion capacity (see 6.18).

3.6.6 FILLING POINT

A method for initial filling of the system and replacing water lost 

during servicing etc. directly from the mains supply, should be 

provided (see fig. 7). This method of filling complies with the 

current Water Supply (Water Fittings) Regulations 1999 and 

Water Bylaws 2000 (Scotland).

3.6.7 LOW PRESSURE SEALED SYSTEM

An alternative method of filling the system would be from an 

independent make-up vessel or tank mounted in a position at 
least 1 metre above the highest point in the system and at least 

5 metres above the boiler (see fig. 8).

The cold feed from the make-up vessel or tank must be fitted 

with an approved non-return valve and stopcock for isolation 
purposes. The feed pipe should be connected to the return pipe 
as close to the boiler as possible.

3.6.8 FREQUENT FILLING

Frequent  filling  or  venting  of  the  system  may  be  indicative 

of a leak. Care should be taken during the installation of the 
appliance to ensure all aspects of the system are capable of 
withstanding pressures up to at least 3 bar.

When an appliance is installed in a room or internal space 
containing a bath or shower, the appliance or any control per-
taining to it must not be within reach of a person using the bath 
or shower. The location chosen for the appliance must permit 

the provision of a safe and satisfactory flue and termination. 

The location must also permit an adequate air supply for com-
bustion purposes and an adequate space for servicing and air 
circulation around the appliance. Where the installation of the 
appliance will be in an unusual location special procedures may 
be necessary, BS 6798 gives detailed guidance on this aspect. 
A compartment used to enclose the appliance must be designed 

and constructed specifically for this purpose. An existing com

-

partment/cupboard may be utilised provided that it is modified 

to suit. Details of essential features of compartment/cupboard 
design including airing cupboard installations are given in BS 
6798. This appliance is not suitable for external installation.

3.3 GAS SUPPLY

The gas meter – as supplied by the gas supplier – must be 
checked to ensure that it is of adequate size to deal with the 
maximum rated input of all the appliances that it serves. Instal-

lation pipes must be fitted in accordance with BS 6891.

Pipe work from the meter to the appliance must be of adequate 
size. Pipes of a smaller size than the appliance gas inlet con-
nection must not be used. The installation must be tested for 
tightness in accordance with BS6891.

 

If the gas supply serves 

more than one appliance, it must be ensured that an adequate 
supply is maintained to each appliance when they are in use 
at the same time.

3.4 FLUE SYSTEM

The terminal should be located where the dispersal of combustion 
products is not impeded and with due regard for the damage 
and discoloration that may occur to building products located 
nearby.  The terminal must not be located in a place where it 

is likely to cause a nuisance (see fig. 6). In cold and/or humid 

weather, water vapour will condense on leaving the terminal; 
the effect of such pluming must be considered.
If installed less than 2m above a pavement or platform to 

which people have access (including balconies or flat roofs) 

the terminal must be protected by a guard of durable material.  

The guard must be fitted centrally over the terminal. Refer to 

BS 5440 Part 1, when the terminal is 0.5 metres (or less) below 
plastic guttering or 1 metre (or less) below painted eaves.

Summary of Contents for Vibe 20 A G.C. N 41-094-84

Page 1: ...NS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Vibe High ef...

Page 2: ...8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Declaration of conformity 11 Installation Page 4 1 Delivery 12 4 2 Contents 12 4 3 Unpacking 12 4 4 Pr...

Page 3: ...er has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some time to r...

Page 4: ...ating temperature selector move the selector clockwise to increase the heating outlet temperature or counter clockwise to reduce the tem perature range 40 C 80 C for standard central heating The autom...

Page 5: ...t simultaneously 2 6 AUTOMATIC TEMPERATURE CONTROL The automatic temperature control function SARA permits the boiler when the heating temperature selector is set within 4 and 6 sector to automaticall...

Page 6: ...I NEED TO CALL AN ENGINEER Ifyouthinkyourboilermayhavedevelopedafault pleasecontact yourinstallerorVok raCustomerServices 08443910999 UK or 056 7755057 ROI have all your details to hand including ful...

Page 7: ...e ap plications These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It i...

Page 8: ...bytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minutes Thereafter theboil...

Page 9: ...Dry weight kg 26 28 2 5 Clearances Vibe 20A Vibe 25A Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 6 Connections Vibe 20A Vibe 25A Flow...

Page 10: ...wall 300 mm P From a structure to the side of the vertical terminal 300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To...

Page 11: ...an unusually high water content it may be necessary to provide additional expansion capacity see 6 18 3 6 6 FILLING POINT A method for initial filling of the system and replacing water lost during ser...

Page 12: ...is no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefittedinaccordancewiththeIns...

Page 13: ...omplies with the local water authority regulations 3A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a positi...

Page 14: ...e see 2 9 Areduction must also be made to the maximum length see table below when additional bends are used Reduction for additional bends Bend Reduction in maximum flue length for each bend 45 bend 1...

Page 15: ...ING THE REAR FLUE fig 14 rear flue outlet only Using the template provided mark and drill a 125mm hole for the passage of the flue pipe The hole should be drilled LEVEL to ensure any condense fluid th...

Page 16: ...rminal 1 0 metre 359 Twin adapter kit N A 531 Pitched roof flashing plate N A 532 Flat roof flashing plate N A 0225815 Condensate drain kit N A 0225820 0 25m extension pair 50mm 0225825 0 5m extension...

Page 17: ...iance flue outlet Remove the blanking plate located to the left of the appliance flue outlet and using the same screws install the air inlet plate B Using the hole in the exhaust connection manifold a...

Page 18: ...e wire to NEUTRAL supply green yellow to EARTH connection Insertthesupplied3 AMPfuseintothefusedisolatororfusedplug Should the fly lead be unsuitable refer to 4 7 3 for details on how to connect the e...

Page 19: ...nce service valves are open 5 6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on Ensure any external controls are switched to an ON position and are calling for heat Move...

Page 20: ...ilure to install and com mission the appliance to the manufacturers instructions will invalidate the warranty 5 13 INSTRUCTING THE USER Hand over all documentation supplied with this appliance includi...

Page 21: ...from the pump assembly and remove the AAV assembly J Replace in the reverse order 6 7 1 TOP AUTOMATIC AIR RELEASE VALVE fig 29 Carry out component removal procedure as described in 6 4 Remove the AAV...

Page 22: ...tly ease the fan assembly out of its location Once the assembly has been removed the burner K1 can be withdrawn from the heat engine Ensure the seals L1 is in good condition taking care to ensure it i...

Page 23: ...s described in 6 4 Remove the locking pin Q1 that secures the cover R1 to the hydraulic manifold Using a hooked piece of wire carefully withdraw the by pass cartridge S1 Ensure all seals are in good c...

Page 24: ...the ignition sequence com mences Ignition is sensed by the electronic circuit to ensure flame stability at the burner Once successful ignition has been achieved the electronic circuitry increases the...

Page 25: ...it the plug fig 40 L2 and move the mode selector through position Remove the test probe from the test point and refit the sealing screw s and or cap IMPORTANT A GAS TIGHTNESS CHECK MUST BE CARRIED OUT...

Page 26: ...as failed but no fault is in dicated a detailed continuity check will be required to trace the fault A visual inspection of components may also assist in locating the fault 7 7 3 POLARITY CHECK With t...

Page 27: ...LICATIONS The appliance can be used with the following controls twin channel programmers The appliance can be used in conjunction with typical S Plan systems and Y Plan systems Please contact Vokera t...

Page 28: ...sed JP5 Selection operating only heating JP6 Unused JP7 Unused JP8 Closed Unused LED Led 1 green working status or temporary stop Led 2 yellow CO 2 function ON Led 3 red boiler lock out brown CN3 blue...

Page 29: ...INSTALLATION The entire installation including the meter must be purged and checked for gas tightness 9 6 2 GAS VALVE MAXIMUM SETTING Set the CO button at maximum see 10 3 1 once the maximum is obtai...

Page 30: ...TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio less...

Page 31: ...commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain the boiler guarante...

Page 32: ...nterlock Provided ALL SYSTEMS The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer s instructions Yes What system cleaner was used What inhibitor was used Quantity...

Page 33: ...egister No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Gas safe register No Record At max rate...

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Page 36: ...1HG enquiries vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limite...

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