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6.1  GENERAL

Once the appliance has been serviced, the benchmark Service 

Record must be completed.

For UK only:

 It is important that the Benchmark Service Record 

is correctly completed and handed to the user. Failure to install 
and commission the appliance to the manufacturers instructions 
will invalidate the warranty.

To ensure the continued safe and efficient operation of the ap

-

pliance, it is recommended that it is checked and serviced at 
regular intervals. To ensure correct and safe operation of the 
appliance, it is essential that any worn or failed component be 
replaced only with a 

genuine Vokèra spare part

. It should be 

remembered that although certain generic components may 

look similar, they will be specific to an individual appliance or 

product range. Use of non-genuine Vokèra spare parts could 

invalidate your warranty and may pose a potential safety haz-
ard. The frequency of servicing will depend upon the particular 
installation conditions, but in general, once per year should be 

sufficient. It is the law that any servicing work is carried out by 

competent person such as a Vokèra engineer, an approved 
service agent, British Gas, GAS SAFE registered personnel 

or  other  suitably  qualified  personnel. The  following  instruc

-

tions apply to the appliance and its controls, but it should be 
remembered that the central heating and the domestic hot 
water systems would also require attention from time to time.

6.2 ROUTINE ANNUAL SERVICING

•  Check the operation of the appliance and ensure it functions 

as described in section 7.

•  Compare the performance of the appliance with its design 

specification.  The  cause  of  any  noticeable  deterioration 

should be identified and rectified without delay.

•  Thoroughly  inspect  the  appliance  for  signs  of  damage  or 

deterioration  especially  the  flue  system  and  the  electrical 

apparatus.

•  Check and adjust – if necessary – all burner pressure set

-

tings (see 7.4).

•  Check and adjust – if necessary – the system design pres

-

sure (see 5.10).

5.11 REGULATING THE CENTRAL HEATING 
SYSTEM

Fully open all radiator and circuit valves and run the appliance 
for both heating and hot water until heated water is circulating. 
If conditions are warm remove any thermostatic heads. Adjust 
radiator return valves and any branch circuit return valves 
until the individual return temperatures are correct and are 
approximately equal.

5.12  FINAL CHECKS

•  ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS 

VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS.

•  ENSURE  THE  APPLIANCE  FLUE  SYSTEM  IS  FITTED 

CORRECTLY AND IS PROPERLY SECURED.

•  ENSURE ALL PIPE WORK IS RE-CHECKED FOR TIGHT

-

NESS.

•  RE-FIT APPLIANCE CASING.

•  COMPLETE BENCHMARK CHECKLIST.

FOR UK ONLY

Complete details of the boiler, controls, installation and com-
missioning in the Benchmark checklist at the back of this 
book. It is important that the Benchmark checklist is correctly 
completed and handed to the user. Failure to install and com-
mission the appliance to the manufacturers instructions will 
invalidate the warranty.

5.13 INSTRUCTING THE USER

Hand over all documentation supplied with this appliance – 
including these instructions – and explain the importance of 
keeping them in a safe place.

Explain to the user how to isolate the appliance from the gas, 
water and electricity supplies and the locations of all drain 
points. Show the user how to operate the appliance and any 
associated controls correctly.

Show the user the location of the filling valve and how to top-

up the system pressure correctly and show the location of all 
manual air release points.
Explain to the user how to turn off the appliance for both long 
and short periods and advise on the necessary precautions to 
prevent frost damage.

Explain to the user that for continued safe and efficient operation, 

the appliance must be serviced annually by a competent person.

IMPORTANT

To validate the appliance warranty, it’s necessary to register 
the appliance details with us. The warranty can be registered 
in several ways:

• 

by completing the warranty registration card and posting to 
us using the envelope supplied

• 

online at: vokera.co.uk

• 

for UK residents by calling: 0870 607 0281

• 

for ROI residents by calling: 056 6655057.

SECTION 6 - SERVICING INSTRUCTIONS

•  Carry out an analysis of the flue gases (see 7.5), and visual

-

ly check the condition of the entire flue assembly.

•  Compare the results with the appliance design specification. 

Any deterioration in performance must be identified and rec

-

tified without delay.

•  Check that the main heat exchanger is clean and free from 

any debris or obstruction.

•  Check and clean – if necessary – the condense trap to en

-

sure correct operation.

The flame side of the burner is made of state-of-the-art ma

-

terial.
Being fragile:
-  be particularly careful when handling, mounting or disman-

tling the burner and adjacent components (e.g. electrodes, 
insulation panelling etc.)

-  avoid direct contact with any cleaning appliance (e.g. 

brushes, aspirators, blowers, etc.).

This component does not need any maintenance, please do 
not remove it from its housing, except where the gasket may 
have to be replaced.
The manufacturer declines all responsibility in cases of dama-
ges due to failing to observe the above.

6.3  REPLACEMENT OF COMPONENTS

Although it is anticipated that this appliance will give years of 
reliable, trouble free service, the life span of components will be 
determined by factors such as operating conditions and usage. 

Should the appliance develop a fault, the fault finding section 

will assist in determining which component is malfunctioning.

6.4 COMPONENT REMOVAL PROCEDURE

To remove a component, access to the interior of the appliance 
is essential. Isolate the appliance from the electrical supply and 
remove the fuse.  And when necessary, close all service valves 
on the appliance, remove the appliance casing as described 
in section 4.7.1 and drain the water content from the appliance 
via the drain valve.  Ensure some water absorbent cloths are 
available to catch any residual water that may drip from the 

Summary of Contents for Vibe 20 A G.C. N 41-094-84

Page 1: ...NS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Vibe High ef...

Page 2: ...8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Declaration of conformity 11 Installation Page 4 1 Delivery 12 4 2 Contents 12 4 3 Unpacking 12 4 4 Pr...

Page 3: ...er has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some time to r...

Page 4: ...ating temperature selector move the selector clockwise to increase the heating outlet temperature or counter clockwise to reduce the tem perature range 40 C 80 C for standard central heating The autom...

Page 5: ...t simultaneously 2 6 AUTOMATIC TEMPERATURE CONTROL The automatic temperature control function SARA permits the boiler when the heating temperature selector is set within 4 and 6 sector to automaticall...

Page 6: ...I NEED TO CALL AN ENGINEER Ifyouthinkyourboilermayhavedevelopedafault pleasecontact yourinstallerorVok raCustomerServices 08443910999 UK or 056 7755057 ROI have all your details to hand including ful...

Page 7: ...e ap plications These appliances are designed for use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It i...

Page 8: ...bytheelectroniccircuittoensureflamestability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 for a period of 15minutes Thereafter theboil...

Page 9: ...Dry weight kg 26 28 2 5 Clearances Vibe 20A Vibe 25A Sides 12mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 6 Connections Vibe 20A Vibe 25A Flow...

Page 10: ...wall 300 mm P From a structure to the side of the vertical terminal 300 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal R To...

Page 11: ...an unusually high water content it may be necessary to provide additional expansion capacity see 6 18 3 6 6 FILLING POINT A method for initial filling of the system and replacing water lost during ser...

Page 12: ...is no requirement for a sheet of fireproof material to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefittedinaccordancewiththeIns...

Page 13: ...omplies with the local water authority regulations 3A 6 7 LOW PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a positi...

Page 14: ...e see 2 9 Areduction must also be made to the maximum length see table below when additional bends are used Reduction for additional bends Bend Reduction in maximum flue length for each bend 45 bend 1...

Page 15: ...ING THE REAR FLUE fig 14 rear flue outlet only Using the template provided mark and drill a 125mm hole for the passage of the flue pipe The hole should be drilled LEVEL to ensure any condense fluid th...

Page 16: ...rminal 1 0 metre 359 Twin adapter kit N A 531 Pitched roof flashing plate N A 532 Flat roof flashing plate N A 0225815 Condensate drain kit N A 0225820 0 25m extension pair 50mm 0225825 0 5m extension...

Page 17: ...iance flue outlet Remove the blanking plate located to the left of the appliance flue outlet and using the same screws install the air inlet plate B Using the hole in the exhaust connection manifold a...

Page 18: ...e wire to NEUTRAL supply green yellow to EARTH connection Insertthesupplied3 AMPfuseintothefusedisolatororfusedplug Should the fly lead be unsuitable refer to 4 7 3 for details on how to connect the e...

Page 19: ...nce service valves are open 5 6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on Ensure any external controls are switched to an ON position and are calling for heat Move...

Page 20: ...ilure to install and com mission the appliance to the manufacturers instructions will invalidate the warranty 5 13 INSTRUCTING THE USER Hand over all documentation supplied with this appliance includi...

Page 21: ...from the pump assembly and remove the AAV assembly J Replace in the reverse order 6 7 1 TOP AUTOMATIC AIR RELEASE VALVE fig 29 Carry out component removal procedure as described in 6 4 Remove the AAV...

Page 22: ...tly ease the fan assembly out of its location Once the assembly has been removed the burner K1 can be withdrawn from the heat engine Ensure the seals L1 is in good condition taking care to ensure it i...

Page 23: ...s described in 6 4 Remove the locking pin Q1 that secures the cover R1 to the hydraulic manifold Using a hooked piece of wire carefully withdraw the by pass cartridge S1 Ensure all seals are in good c...

Page 24: ...the ignition sequence com mences Ignition is sensed by the electronic circuit to ensure flame stability at the burner Once successful ignition has been achieved the electronic circuitry increases the...

Page 25: ...it the plug fig 40 L2 and move the mode selector through position Remove the test probe from the test point and refit the sealing screw s and or cap IMPORTANT A GAS TIGHTNESS CHECK MUST BE CARRIED OUT...

Page 26: ...as failed but no fault is in dicated a detailed continuity check will be required to trace the fault A visual inspection of components may also assist in locating the fault 7 7 3 POLARITY CHECK With t...

Page 27: ...LICATIONS The appliance can be used with the following controls twin channel programmers The appliance can be used in conjunction with typical S Plan systems and Y Plan systems Please contact Vokera t...

Page 28: ...sed JP5 Selection operating only heating JP6 Unused JP7 Unused JP8 Closed Unused LED Led 1 green working status or temporary stop Led 2 yellow CO 2 function ON Led 3 red boiler lock out brown CN3 blue...

Page 29: ...INSTALLATION The entire installation including the meter must be purged and checked for gas tightness 9 6 2 GAS VALVE MAXIMUM SETTING Set the CO button at maximum see 10 3 1 once the maximum is obtai...

Page 30: ...TO MINIMUM RATE In accordance with section 7 3 set boiler to operate at minimum rate to minimum load condition Allow sufficient time for combustion to stabilise YES Is CO 350ppm and CO CO2 ratio less...

Page 31: ...commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain the boiler guarante...

Page 32: ...nterlock Provided ALL SYSTEMS The system has been flushed and cleaned in accordance with BS7593 and boiler manufacturer s instructions Yes What system cleaner was used What inhibitor was used Quantity...

Page 33: ...egister No Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Gas safe register No Record At max rate...

Page 34: ...33...

Page 35: ...34...

Page 36: ...1HG enquiries vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limite...

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