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905644 REV A 01/10/19, PG 23 OF 33
Fresh Air Cap Installation
1.
2.
3.
4.
Reinstall the large grommet on the #10 compressor/evaporator A/C hose into the fresh air cap (See Photo 1,
below).
Gently pull the slack from the hoses in the passenger compartment, making sure the hoses are not kinked.
Slide the fresh air cap into position, and secure it to the firewall using (2) #14 x 3/4” sheet metal screws (See
Photo 2, below).
Apply silicone around the outer edge of the fresh air cap (See Photo 2, below).
Photo 1
Photo 2
Reinstall Large
Grommet into
Fresh Air Cap
#10 Compressor/
Evaporator A/C Hose
090176
Apply Silicone
Around Fresh
Air Cap
Secure Fresh Air Cap
with (2) #14 x 3/4”
Sheet Metal Screws
A/C Hose Installation
1.
2.
3.
Locate the #8 condenser/compressor A/C hose. Lubricate (2) #8 O-rings (See Figure 1, Page 13), and
connect the #8 90° fitting with service port to the #8 discharge port on the compressor (See Photo 2, below).
Then route the 45° fitting to the #8 condenser/core hardline coming from the condenser (See Photo 3,
below). Tighten each fitting connection (See Figure 1, Page 13).
Locate the #10 compressor/evaporator A/C hose. Lubricate a #10 O-ring (See Figure 1, Page 13), and
connect the #10 135° fitting with service port to the #10 suction port on the compressor (See Photo 2,
below). Tighten the fitting connection (See Figure 1, Page 13).
Locate the #6 drier/evaporator hose. Lubricate a #6 O-ring (See Figure 1, Page 13), and connect it to the #6
drier/fenderwell hardline coming from the condenser (See Photo 3, below). Tighten the fitting connection (See
Figure 1, Page 13).
Standard Hose Kit:
Photo 1
Photo 2
#10 Compressor/
Evaporator A/C Hose
090176
#6 Drier/Evaporator
A/C Hose
090174
#6 Drier/Fenderwell
Hardline
090173
#8 Condenser/
Core Hardline
35367-VCG
#8 Compressor/
Evaporator A/C Hose
090175
Photo 3
1.
Refer to separate instructions included with the modified hose kit.
Modified Hose Kit:
#8 Compressor/
Evaporator A/C Hose
090175
Summary of Contents for 564191
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