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67

Maintenance

Brake Systems

Brake Pads

Inspect each front brake pad on both sides of the front disc. 
Inspect each rear brake pad on both sides of the rear disc.

When checking brake pad friction material thickness, check 
each brake caliper for dampness or stains from leaking or 
dried brake fluid. If inspection reveals signs of fluid leakage, 
do not operate the vehicle. Your dealer can provide assistance.

Use an inspection mirror, positioned at the front side of the 
caliper, to view the friction material.

Replace brake pads when the thinnest point of the friction 
material has worn to 1.0 mm. Your dealer can provide this 
service.

Tip:

After replacing pads, allow up to 250 miles (500 km) of operation 
in urban driving conditions (not highway cruising) to allow pads 
to mate with new rotors. Brakes should be used frequently. 
During this time brake performance will be less effective. Avoid 
using brakes harshly unless in an emergency. Brake efficiency 
will gradually increase during this seating period.

Brake Discs

1. Inspect brake discs for nicks, scratches, 

cracks or other damage. Inspect the 
thickness of each brake disc at four or more 
locations around the disc. If any disc is worn 
to the minimum thickness at the thinnest 
point, or if a disc is damaged, your dealer 
can provide a replacement.

2. Clean discs if minor squeaks develop due to 

dirt or dust. Apply brake cleaner to a clean 
shop towel and wipe the discs. DO NOT 
allow brake cleaner to contact painted or 
plastic parts. Read all precautions on the 
label.

Brake Lines

Inspect all brake hoses and connections for 
dampness or stains from leaking or dried fluid. 
Tighten any leaking connections and replace 
components as necessary. Torque fasteners to 
specification. For more information, see the 

VICTORY Service Manual. 

Your authorized 

VICTORY dealer can assist.

Friction 

Material

Minimum:

1.0 mm

Minimum 

Thickness

4.5 mm

Inspect 

Surface

Summary of Contents for OCTANE 2017

Page 1: ...2017 Rider s Manual OCTANE...

Page 2: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm...

Page 3: ...1 2017 Rider s Manual OCTANE...

Page 4: ...ictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies VICTORY MOTORCYLES reserves the right to make changes at an...

Page 5: ...ing conditions Keep both hands on the handlebars and both feet on the footrests when riding Use only genuine VICTORY accessories designed for your model READ RIDER S MANUAL FOLLOW ALL INSTRUCTIONS AND...

Page 6: ...4...

Page 7: ...Safety Defects 20 Component Identification 22 Instruments Features and Controls 25 Pre Ride Inspections 36 Operation 44 Maintenance 52 Cleaning and Storage 86 Warranties 94 Specifications 102 Identif...

Page 8: ...or REAR are from the operator s perspective when seated in a normal riding position If you have questions about the operation or maintenance of your motorcycle after you ve read this manual your auth...

Page 9: ...sengers must read the rider s manual before riding Carefully read and understand the information found in the Safety section Understand and follow the procedures outlined in the Maintenance section to...

Page 10: ...indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injur...

Page 11: ...isit their web site at www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual For more information see the VICTORY Ser...

Page 12: ...our motorcycle operates abnormally correct the problem immediately For more information see the VICTORY Service Manual Your authorized VICTORY dealer can assist Ride defensively as if you are invisibl...

Page 13: ...loose or other slippery substances If possible avoid applying the brakes while making a turn Motorcycle tires have less traction during turns so braking will increase the possibility of skidding Bring...

Page 14: ...le and can cause loss of control Before riding be sure your passenger is familiar with safe riding procedures An inexperienced passenger may distract you or make movements that cause instability Direc...

Page 15: ...that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and o...

Page 16: ...the motorcycle as possible to minimize a change in the motorcycle s center of gravity Changing the center of gravity can cause loss of stability and handling and could cause loss of control Distribut...

Page 17: ...ing Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas Do not park near a flammable source such as a kerosene...

Page 18: ...ssion in neutral Do not place restraints on the handlebars Carefully route the tiedown straps between the fairing and the fork tubes Position the tiedown straps around the fork tubes above the lower t...

Page 19: ...not Reduce ground clearance when the motorcycle is either leaned or in a vertical position Limit suspension or steering travel or your ability to operate controls Displace you from your normal riding...

Page 20: ...gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or g...

Page 21: ...table See page 54 Always maintain proper tire pressure tread condition and wheel and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tire...

Page 22: ...ifying Polaris Industries in writing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and reme...

Page 23: ...f the labels shown 1 Vehicle Identification Number VIN Stamped on Frame 2 Vehicle Identification Number VIN on Manufacturing Label 3 Vehicle Emission Control Information VECI Label 4 Noise Emission Co...

Page 24: ...ring 6 Right Front Turn Signal 7 Headlight 8 Front Fork 9 Rear Brake Pedal 10 Driver s Footrest 11 Mufflers 12 Right Rear Turn Signal 13 Taillight 14 Left Front Turn Signal 15 Ignition Switch 16 Batte...

Page 25: ...space provided on page 104 Ignition Key Number The key identification number is stamped on the metal key tag attached to the key ring If it becomes necessary to replace the ignition key for any reaso...

Page 26: ...To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position for at least one second T...

Page 27: ...ories plugged into power ports will remain on until the ignition key is turned off Starter Switch Read the engine starting procedures before starting the engine See page 47 The engine stop run switch...

Page 28: ...ate the hazard warning flashers but once activated the hazard warning flashers will continue to flash when the ignition switch is turned off When the hazard warning flashers are active all four turn s...

Page 29: ...engine read the instructions for starting the engine See page 47 Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended OFF All electrical circ...

Page 30: ...es when the key is in the ON position and remains on until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will n...

Page 31: ...ing with the clutch lever released It will also display when the transmission is in neutral Lamp Indicates Condition Low Oil Pressure This lamp illuminates when oil pressure drops below a safe operati...

Page 32: ...t any time wait 10 seconds The display automatically exits and returns to the odometer display 1 Turn the ignition off Wait 10 seconds 2 Press and hold the mode button while turning the key to the ON...

Page 33: ...n the gear position clock and odometer displays 4 Press and release the mode button to advance to the next error code 5 Press and hold the mode button to exit the diagnostics code menu 6 Your authoriz...

Page 34: ...during a braking event the rider will feel pulsing at the brake levers Continue to apply steady pressure to the brakes for the best stopping perfor mance If the ABS light does not come on when the ke...

Page 35: ...ard on the rear brake pedal to apply the rear brake See page 50 for braking procedures WARNING Resting your foot on the brake pedal will cause excessive and premature wear of brake pads and reduced br...

Page 36: ...r The clutch lever is located on the left handlebar Disengage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release it in a brisk but controlled manner To dis...

Page 37: ...ting in serious injury or death Always make sure the sidestand is fully retracted before operating the motorcycle 1 While the motorcycle is in the upright position push the sidestand downward until it...

Page 38: ...e OFF position after completing these inspections If inspection of any electrical item reveals component failure repair or replace the component before operating the motorcycle Headlamp The headlights...

Page 39: ...Brake Fluid Levels Check front and rear brake fluid levels See pages 40 and 41 Brake Components Inspect hoses and connections Throttle Inspect hand grip and throttle movement Clutch Check lever opera...

Page 40: ...The oil fill dipstick is located on the right side of the motorcycle Always use the recommended oil See page 104 1 Position the motorcycle on level ground in the fully upright and centered position 2...

Page 41: ...ampness or stains from leaking or dried fuel 3 The fuel system is under pressure and caution must be used when inspecting and servicing the fuel system For more information see the VICTORY Service Man...

Page 42: ...16 inch 1 6 mm The tread wear indicators appear as a solid band across the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rea...

Page 43: ...ee the VICTORY Service Manual Your authorized VICTORY dealer can assist Rear Brake Fluid Level The rear brake fluid reservoir is located near the rear brake pedal View the reservoir level from the rig...

Page 44: ...and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the clutch lever before riding 2 Freeplay gap is the amount of lever moveme...

Page 45: ...your vehicle requires prompt service that your authorized VICTORY dealer can provide See page 69 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of co...

Page 46: ...erious damage to the engine Follow all break in procedures carefully Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in period The mo...

Page 47: ...vel 5 Always close the fuel cap before remounting the motorcycle 6 If the motorcycle runs out of fuel prime the system before attempting to restart the engine NOTICE Fuel can damage painted surfaces a...

Page 48: ...e engine 1 Fill the fuel tank 2 Turn the ignition switch to the ON position 3 Move the engine stop run switch to the RUN position 4 Allow the fuel pump to run until it stops about 2 seconds 5 Move the...

Page 49: ...to warm up for 30 seconds minimum at low RPM after starting Do not run the engine above 2500 RPM If starting a WARM engine DO NOT open the throttle while starting 10 If either the check engine indicat...

Page 50: ...troke Tip The transmission is in neutral if you can move the motorcycle forward or rearward freely without disengaging the clutch If the ignition switch is on the neutral indicator illuminates when th...

Page 51: ...ou may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with closing the throttle 8 To shift to a lower gear downshift simultaneously pull the...

Page 52: ...ke or hand brake Continue applying equal pressure to the brakes to slow or stop the motorcycle See page 11 2 As the motorcycle slows disengage the clutch or downshift each time vehicle speed reaches a...

Page 53: ...en it rests on the sidestand Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand fo...

Page 54: ...periodic maintenance at the intervals specified in the periodic maintenance table See page 54 Before beginning any maintenance procedure read the instructions for the entire procedure During some proc...

Page 55: ...s low speed operation for extended periods operation in dusty or otherwise adverse conditions operation in cold weather temperatures below freezing Road Tests Before returning the motorcycle to regula...

Page 56: ...ndicated intervals and with each tire change thereafter your dealer or service manual can provide assistance Electrical Equipment Switches V I I I I I I I I I I I Evaporative Emission Control System C...

Page 57: ...not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is col...

Page 58: ...ck securely 12 With the motorcycle in an upright centered position start the engine and allow it to idle for 30 seconds Stop the engine 13 Add the recommended oil as needed to bring the level to the F...

Page 59: ...t dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years or 50 000 miles whichever comes first Y...

Page 60: ...the seat See page 76 Fuel System CAUTION Always observe all fuel safety procedures when inspecting or servicing the fuel system See page 18 Fuel Hose Inspection Inspect the fuel hoses for cracks or da...

Page 61: ...CTORY dealer can provide this tool 1 Remove the seat See page 76 2 Remove the fuel tank filler pad to access the fuel tank bolts 3 Remove the four 4 rear fuel tank bracket bolts Set hardware aside for...

Page 62: ...om the front isolators 14 Lift the tank up and away from the frame Reinstall the front isolators if they become dislodged 15 Place the fuel tank on a flat surface in a secure location Fuel Tank Instal...

Page 63: ...nect the fuel pump harness electrical connector Make sure you hear a click to indicate proper engagement 8 Verify that the fuel line is correctly routed and secured 9 Slide the tank forward to make su...

Page 64: ...ety switch activates properly The engine should not start in gear with the clutch lever released Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensur...

Page 65: ...the clutch cable assembly if binding or sticking occurs DO NOT lubricate between the cable and sheath Verify proper routing and smooth movement Inspect for damage to the external casing and inspect ex...

Page 66: ...dealer can assist Rear Brake Pedal Lubrication Lubricate the pivot bushing at the intervals recommended in the periodic maintenance table See page 54 Also lubricate any time binding or noise is eviden...

Page 67: ...e the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 54 Always add brake fluid from a new unopened container Always use the recommended fluid See page 104...

Page 68: ...reservoir cover with a clean cloth 2 If the fluid level is low inspect brake pads as outlined on page 67 If pads are not worn beyond the service limit inspect the brake system for leaks 3 To add flui...

Page 69: ...performance will be less effective Avoid using brakes harshly unless in an emergency Brake efficiency will gradually increase during this seating period Brake Discs 1 Inspect brake discs for nicks sc...

Page 70: ...ize belt and sprocket life and minimize drive line noise Clean the belt at every tire change Clean the belt more often if riding in dirty dusty or high debris environments 1 Mix a few drops of mild di...

Page 71: ...If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat 3 Balance the motorcycle allowing all rider and cargo weight to be supported by the motorcycle not by the...

Page 72: ...possible 3 Spray a light lubricant on the adjuster where it contacts the spring DO NOT allow spray to contact the drive belt 4 Adjust shock preload by rotating the adjuster clockwise as viewed from th...

Page 73: ...and inspect the front forks If fork oil is present on the outer tube do not ride the motorcycle See your dealer or other qualified person for service before operating If fork oil is present around the...

Page 74: ...wheel bearings If roughness or unusual sounds are present see your dealer or other qualified person for service 6 Turn handle bars full right or left and hold against the fork stop Attempt to move fro...

Page 75: ...nflation pressure to seat the bead Tire or rim failure may result Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wea...

Page 76: ...ir valves may result in damage to the tire bead during mounting or may allow the tire to slip off the rim possibly resulting in tire failure Wheel Inspection Inspect both wheels for cracks or damage a...

Page 77: ...s should be consistent in appearance If a tone ring is damaged see your VICTORY dealer for replacement as soon as possible Inspect for debris adhering to the end of the wheel speed sensors If contamin...

Page 78: ...disengage the seat retaining tab from the slot in the rear frame The bracket at the front of the seat will slide under the rubber filler located between the seat and the tank 3 Lift the rear of the s...

Page 79: ...KEEP OUT OF REACH OF CHILDREN Battery Removal 1 Remove the seat WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing...

Page 80: ...ery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the nega...

Page 81: ...inward and slide the fuse box rearward to remove it from the bracket Use care to avoid pulling or stretching the wires 3 Bend the cover clips slightly away from the cover to remove the cover Tip Use...

Page 82: ...ssary to provide power to an item that does not use one of the previously mentioned power jacks connect to the hot side of the starter solenoid with an inline fuse and connect the ground wire to the c...

Page 83: ...forward to clear the headlight 5 When reinstalling the fairing make sure the fairing is centered about the headlight before tightening the bracket fastener Torque 15 ft lbs 20 Nm 6 Realign each turn...

Page 84: ...pright position 4 Turn the ignition switch on and switch the headlamp to high beam Observe the headlight aim on the wall 5 Make any necessary adjustments to headlight aim Headlight Aim Adjustment 1 Re...

Page 85: ...eeze the bulb retainer and move it away from the bulb Remove the bulb Tip Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the l...

Page 86: ...ery See page 78 Fouled spark plug s Your dealer can assist Low compression Your dealer can provide an engine compression test Possible Cause Possible Remedy Action Engine stop run switch is in stop po...

Page 87: ...h any debris from the radiator fins DO NOT use a high pressure washer which can damage the radiator fins Blocked fan Inspect fan remove any blockage Fan doesn t operate Your dealer can assist Low cool...

Page 88: ...e pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmissio...

Page 89: ...s type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus b...

Page 90: ...acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Do not use solvent based s...

Page 91: ...E Do not polish matte finishes Standard Method of Polishing Paint and Chrome VICTORY Windshield Paint and Chrome Polish is a unique formula designed to produce a glass like shine on painted or clear c...

Page 92: ...ished use a second towel to buff to a luxurious long lasting shine Leather Rubber and Vinyl Care WARNING Never use a non recommended protectant on seats footrests hand grips or tires Slippery seats fo...

Page 93: ...source or any type of electric motor Clean and Protect the Motorcycle Clean the motorcycle before placing it in storage See page 86 Polish chromed and other metal surfaces Apply protectant to exposed...

Page 94: ...rame to take some of the weight off the front and rear wheels Tip Starting the motorcycle periodically during storage is NOT recommended Water vapor is a by product of the combustion process and corro...

Page 95: ...rature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage 5 Inspect the storage...

Page 96: ...nty excludes any failures that are not caused by a defect in material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN This warranty also does not cover acts of God accidental da...

Page 97: ...THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY VICTORY MOTORCYCLES SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHET...

Page 98: ...r s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to c...

Page 99: ...outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than...

Page 100: ...r component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or i...

Page 101: ...rranty repairs you are responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed...

Page 102: ...unctionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorize...

Page 103: ...RRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIV...

Page 104: ...ssories 440 lbs 200 kg Capacities Engine Oil 3 4 qts 2 8 3 8 L with filter at oil change 4 5 qts 4 25 L for new rebuilt dry engine Fuel 3 4 gal 12 9 L Fuel Reserve fuel light on 7 gal 2 6 L Engine Eng...

Page 105: ...rall Gear Ratio 1st Gear 11 754 1 2nd Gear 7 990 1 3rd Gear 6 367 1 4th Gear 5 402 1 5th Gear 4 775 1 6th Gear 4 396 1 Wheels and Tires Front Wheel Size Type 18 in x 3 5 in Cast Rear Wheel Size Type 1...

Page 106: ...le This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil...

Page 107: ...105 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Page 108: ...106 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Page 109: ...lock Resetting 30 Clutch Cable Lubrication Mechanical 63 Clutch Inspection Mechanical 42 C Clutch Lever 34 Clutch Lever Freeplay Mechanical 62 Clutch Lever Lubrication Mechanical 62 Clutch Maintenance...

Page 110: ...ulti Function Display 29 31 N Noise Control System Tampering 98 Noise Emission Warranty 98 Notice Definition 8 O Oil and Filter Change 55 56 Oil Level 38 P Parking on a Slope 51 Parking on a Soft Surf...

Page 111: ...Rear 69 71 Swing Arm Inspection 71 Switches 24 27 Engine Starter Switch 25 Engine Stop Run Switch 25 Hazard Warning Flashers Switch 26 High Low Headlight Beam Switch 25 Horn Switch 25 Ignition Lights...

Page 112: ...To locate your nearest dealer call 1 877 737 7172 or visit www victorymotorcycles com Victory Motorcycles 2100 Highway 55 Medina MN 55340 Part No 9926391 Rev 01 Printed in USA...

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