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ZPU

™

-5000

Acquisition and Processing Unit with ZOOM Version 7.4
User’s Manual

P/N: 9483-06M1A-240

Summary of Contents for ZPU-5000

Page 1: ...ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual P N 9483 06M1A 240...

Page 2: ...ld connection location CAT I Overvoltage installation or measurement Category 1 NOTICE Trademarks referenced herein are trademarks and registered trademarks of VibroSystM Inc or third parties and are...

Page 3: ...as been impaired make this instrument inoperative and secure it against any unintended operation Have this instrument serviced by qualified service personnel only To avoid shock hazards connect the po...

Page 4: ...0 in a cabinet or enclosure 13 2 1 1 Connecting the power cord and chassis grounding wire 13 2 1 2 Installing modules in the ZPU 5000 unit 15 2 2 Dual channel analog I O modules 16 2 2 1 Analog I O mo...

Page 5: ...tion 37 3 4 12 Attribute a unit address 37 3 4 13 Change the IP address protocol enable or disable DHCP 37 3 4 14 View or edit communication port settings 37 3 4 15 Select the Network or Standalone mo...

Page 6: ...6 ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual...

Page 7: ...workstations from which users can trigger manual measurements view in real time the data collected or analyze measurements The ZPU 5000 can also operate in a standalone configuration for basic real ti...

Page 8: ...communicate with the server The ZPU 5000 can synchronize the acquisition of all parameters with the passing of each rotor pole for salient pole units It tracks up to 16 high speed inputs air gap displ...

Page 9: ...o new alarm has been triggered and that all prior alarms have been acknowledged Turns Orange when an event has triggered an alarm awaiting to be acknowledged CHANNELS ALERT DANGER provides an instant...

Page 10: ...l Turns Orange when one measuring chain or more becomes saturated defective sensor faulty connection 1 3 1 4 USB port The USB port allows connection of a portable storage device to copy or save the co...

Page 11: ...22 AWG 4 pos Control Module 0 5 0 34 mm2 20 22 AWG 5 pos Control Module 0 5 0 34 mm2 20 22 AWG 7 pos Control Module 0 5 0 34 mm2 20 22 AWG 9 pos Control Module 0 5 0 34 mm2 20 22 AWG 1 3 2 1 Analog I...

Page 12: ...position removable female type screw terminal connector allows power input wiring The ZPU 5000 unit should be installed in compliance with national and local electrical standards 1 3 2 5 Protection fu...

Page 13: ...uggested to allow a space of at least 5 1 4 3U above each component for ventilation Side support angles are required to install the unit in a cabinet 2 1 1 Connecting the power cord and chassis ground...

Page 14: ...onnector are provided for power input Note Newer models of ZPU 5000 units are protected by a single fuse and are offered in various AC and DC power input ranges 14 ZPU 5000 Acquisition and Processing...

Page 15: ...o the Communication module Slots 1 to 8 are reserved for Analog I O modules and the location of each must match the ZPU 5000 Hardware Configuration form To install a module carefully align the module...

Page 16: ...specific input source Important Information The processed raw output does not correspond to the sensor s signal the frequency content of the processed raw output signal is present but is adapted acco...

Page 17: ...easuring Chain DC to 1000 Hz CIM 4 20 4 to 20 mA According to Measuring Chain DC to 1000 Hz Connection Input channel characteristics Input impedance 200 Jumpers on the circuit allow a grounded or ungr...

Page 18: ...Velocity Displacement FIM 40 100 0 to 40 g Peak 100 mV g 40 g Peak 15 to 1000 Hz 100 mm s Peak 30 to 1000 Hz 2000 m Peak to Peak 30 to 1000 Hz FIM 40 100 LF 0 to 40 g Peak 100 mV g not applicable 30 m...

Page 19: ...00 Hz ICPM 5 65 500 5 65 g Peak 500 mV g 5 65 g Peak 0 7 to 1000 Hz 56 mm s Peak 0 7 to 1000 Hz 2000 m Peak to Peak 0 7 to 1000 Hz ICPM 1 13 100 1 13 g Peak 100 mV g 1 13 g Peak 0 7 to 1000 Hz 28 mm s...

Page 20: ...IM 5 5 5 to 5V According to Measuring Chain DC to 1000 Hz VIM 0 10 0 to 10 V According to Measuring Chain DC to 1000 Hz VIM 10 10 10 to 10 V According to Measuring Chain DC to 1000 Hz VIM 2 18 2 to 18...

Page 21: ...ts 4 20 mA do not require power from an external source Trend Out Analog outputs representing the selected processed signal from the sensor on the corresponding input channel Voltage Output Raw and Tr...

Page 22: ...irectional unit such as a pumped storage generator The ROTATION input signal determines which synchro 1 rev signal input is active on a bi directional unit A closed contact on the ROTATION input sets...

Page 23: ...PN collector with resistor pull up to 5 V 2 3 3 Control inputs The control inputs receive signals from remote switching devices for the control of four system features 1 Alarm Inhibit an input used to...

Page 24: ...ce signal to slave ZPU 5000 units not equipped with an air gap sensor This is all configurable in the ZPU 5000 s properties with the help of ZOOM Configuration 4 Rotation an input used to indicate the...

Page 25: ...ion below shows a configuration with multiple ZPU 5000 acquisition units Note Relay drivers 1 and 2 are available for optional configurations using the ZOOM software Output type Bipolar FET 30V 25 mA...

Page 26: ...the ZOOM software through a CAT6 E cable recommended 2 4 3 RS 485 422 Port The user can choose between half duplex RS 485 or full duplex RS 422 communication with TWS and RTU protocols directly in th...

Page 27: ...in full duplex mode typical connection Note Jumpers S3 and S4 OFF Important Information 120 termination resistor is only installed on the LAST UNIT of a chain Important Information Modules are shippe...

Page 28: ...tional firmware can later be uploaded from the ZOOM server or imported from a prepared USB key The entire boot up sequence can last up to 2 minutes 1 When power is initially applied the front panel di...

Page 29: ...s are displayed to announce the update of the components in progress 5 When the update of all plug ins and firmware has completed the ZPU 5000 starts 6 The ZPU 5000 unit uploads the configuration stor...

Page 30: ...n move to the next menu level or toggle a feature enable disable The CANCEL button is used to move to the previous menu level or to cancel a selection when a confirmation is requested The four directi...

Page 31: ...t have an IP address and is not connected to ZOOM Server 2 Indicates if the unit is connected to the ZOOM network or is in standalone mode 3 Rotational speed of the monitored unit in RPM 4 Status flag...

Page 32: ...alysis as well as alarm surveillance on either a broadband frequency range or specific user selected spectral bands Pressing ENTER on a channel will display the sensor s spectral band parameters Impor...

Page 33: ...ppears in this section reflects which air gap measurement has been selected with the cursor minimum air gap or rotor deformation A base reference measurement is used to calculate the threshold values...

Page 34: ...e menus and execute various commands after pressing on the Menu key Use the tree structure as a reference Important Information If access rights have been assigned only users who have an Admin access...

Page 35: ...n command File Export or prepared on another ZPU 5000 unit with the Configuration Export command must contain a valid zcdb file The ZPU 5000 unit automatically reboots after the import of a configurat...

Page 36: ...rmation The View Acknowledge and Acknowledge All tabs only appear when alarms have been triggered If no alarms are triggered only the Export Alarms tab appears Select Information Alarms View Acknowled...

Page 37: ...right or left arrow key to position the pointer and use the up or down arrow key to change the selected character 3 4 13 Change the IP address protocol enable or disable DHCP Select the IP address op...

Page 38: ...the ZPU 5000 acquisition unit offers unrestricted access to any command on the menu If you need to restrict access to some command sequences use the Create Access Code command After access codes are...

Page 39: ...igit access code are 0 to 9 a to z and A to Z Select Access right Use the arrows to select either Admin or Guest press the ENTER key and press the CANCEL key to return to the previous screen If you ar...

Page 40: ...update which takes several minutes to complete all modifications are completed in just a few seconds Messages are displayed during the update of the firmware to show the operation s progress 1 First i...

Page 41: ...yed to confirm that the update was successful If another module is installed the updating program then continues with the next one 7 Once all modules have been updated the configuration is reloaded an...

Page 42: ...l value may be selected for an unprocessed signal Air gap Blade tip The minimum of each pole or blade is detected by the air gap pole detector This detector does not have a finite window as it uses th...

Page 43: ...nt panel display screens shown in section 3 1 Startup boot up sequence the firmware may be incorrect and will need to be reinstalled 5 3 Network connection On the Communication module at the rear of t...

Page 44: ...d on the front panel display then the parameter is correctly read Otherwise verify the message associated with each channel NotOK an out of range problem has occurred The LED indicator at the rear of...

Page 45: ...ization signal when the unit is in rotation This confirms that the synchronization probe is present and operational If the LED indicator at the rear of the module remains Orange a firmware problem has...

Page 46: ...46 ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual...

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