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58 Appendix 2 Engineering Diagram

NetSure 731 CC2, NetSure 731 C62 Series Power Supply System User Manual

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Rear view

Figure 3 NetSure 731 C62-X1 engineering diagram (unit: mm)

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Figure 4 NetSure 731 C62-X2 engineering diagram (unit: mm)

Summary of Contents for NetSure 731 C62 Series

Page 1: ...rvice vertivco com Vertiv Tech provides customers with technical support Users may contact the nearest Vertiv local sales office or service center Copyright 2017 by Vertiv Tech Co Ltd All rights reser...

Page 2: ...tage and AC power In operation the installation personnel are notallowed to wear conductive objects such as watches bracelets bangles and rings When you spot the cabinet with water or moisture turn of...

Page 3: ...al objects and PCBs thus causing equipmentdamage and shortcircuitofPCBs Before any operation on battery pay attention to the following points 1 Remove the watch bracelet bangle ring and other metal ob...

Page 4: ...er systemfailure The advantage of hardw are disabling BLVDis preventing unw anted powerfailure due to misoperation or pow er systemfailure and ensuring the continuity of vital loads pow er supply Othe...

Page 5: ...inet 11 2 3 2 Installing Rectifiers 12 2 4 Electrical Installation 12 2 4 1 Connecting Power Cables 12 2 4 2 Connecting Signal Cables 14 2 4 3 Bottom Cabling Cabinet 17 Chapter 3 Testing 19 3 1 Instal...

Page 6: ...4 7 7 Communication Settings 39 4 8 Energy Saving Settings 40 4 9 Fast Settings 41 Chapter 5 Technical Parameters of Rectifier 42 5 1 Appearance and Structure 42 5 2 Functions And Features 43 5 3 Tec...

Page 7: ...inet configuration type System version 2 NetSure731CC2 X1 Figure 1 1 Model description 1 2 CompositionAnd Configuration Composition The NetSure 731 CC2 power system has four models NetSure 731 CC2 X1...

Page 8: ...er MCB DC output positive busbar Rectifier AC input MCB Non priority load fuse AC output MCB Figure 1 3 NetSure 731 CC2 X2 power system structure Battery fuse Controller Priority load MCB Non priority...

Page 9: ...e busbar Non priority load MCB Rectifier Non priority load MCB Rectifier MCB AC output MCB AC input MCB Figure 1 5 NetSure 731 CC2 X4 power system structure Priority load MCB Non priority load fuse Ba...

Page 10: ...busbar Controller Non priority load MCB Rectifier MCB AC input MCB Rectifier AC output MCB Figure 1 7 NetSure 731 C62 X2 power system structure Priority load MCB Battery fuse controller Non priority...

Page 11: ...2A 1P MCB 2 16A 1P MCB Priority load output NetSure 731 CC2 X1 X2 2 32A 1P MCB 4 10A 1P MCB NetSure 731 CC2 X3 4 16A 1P MCB NetSure 731 CC2 X4 2 63A 1P MCB 2 32A 1P MCB 2 10A 1P MCB Non priority load...

Page 12: ...AC distribution unitand is distributed to each rectifier After rectification the 48V DC currentfrom each rectifier flows to the DC distribution unit through busbar and then multiple outputs ofthe DC d...

Page 13: ...20 s once respectively To prevent conductive lightning strike from damaging the modem portofthe controller the power system provides lightning protection optional for the modem port The SPD can withs...

Page 14: ...arm And Protection The power system provides perfect fault alarm and protection functions The system operating data can be collected and the states of the load MCBs load fuses battery fuses and Level...

Page 15: ...ed building international telecom bureau tandem station SPC sw itching office above 10000 lines toll office above 2000 lines YDJ20 88 Provisional technicalregulations of computerized telephone sw itch...

Page 16: ...unpacked and inspected after it arrives at the installation site The inspection shall be done by representatives ofboth the user and Vertiv Tech Co Ltd To inspectthe equipment you should open the pack...

Page 17: ...lection Load route rated current Max output current Min CSA Max cable length volt drop 0 5V w ith min CSA Max CSA Max cable length volt drop 0 5V w ith max CSA 160A 120A 50mm2 9m 95mm2 17m 100A 50A 25...

Page 18: ...alling Rectifiers Note 1 In the non full configuration install dummy plates at empty slots 2 When installing the rectifier hold the handle and push the rectifier into the slot gently otherwise the slo...

Page 19: ...as shown in Figure 2 5 The figure shows the two routes of mains inputMCB configuration NetSure 731 CC2 X3 X4 and NetSure 731 C62 X1 X2 X3 power system onlyconfigure one route of mains inputMCB the AC...

Page 20: ...ery cable to the upper terminal of the battery fuse Connectone end of the positive battery cable to the DC positive busbar The positions ofthe connection terminals are shown in Figure 2 5 The specific...

Page 21: ...controlling LLVDcontactor J10_3 and J10_4 BLVD normally closed contact The signal terminal has been connected to the PCB before delivery BLVD normally closed contact w hen this interface is connected...

Page 22: ...cable ties to fix the modem on the top of the cabinet as shown in Figure 2 9 Modem Cable tie Figure 2 9 Position for placing modem 2 Connect modem with the controller The inputand outputinterfaces of...

Page 23: ...r plate Note The bottom cabling method is notapplicable to NetSure 731 C62 X2 1 Remove the original rear cover plate of the cabinet and then install the new rear cover plate 100mm thickness in the mai...

Page 24: ...18 Chapter 2 Installation Instruction NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Back cover Figure 2 12 Rear cover plate installation for bottom cabling method 2...

Page 25: ...communication cables and alarm cables are connected to the controller Check that the temperature sensor if any has been installed Startup preparations Check item OK Comments Make sure that all the MCB...

Page 26: ...assword 1 RectTrim submenu Set the output voltage of the rectifier to the value of the battery voltage Insert the battery fuse Set the output voltage of the rectifier to 53 5V Enter the Basic Paramete...

Page 27: ...arameters For the pow er systemconfigured with temperature sensor the battery and ambient temperature displayed by the controller should be normal Hold the probe of the temperatures sensor and the dis...

Page 28: ...or critical alarms The controller uses a 128 64 LCD unit and a keypad with six functional keys The interface language is Chinese English optional 8 4 Chinese characters can be displayed Table 4 2 sho...

Page 29: ...to operate Login Password Figure 4 3 Password confirmation screen When inputting the password use the ENT key to get into editing state use or to modifynumbers and use or to move the cursor After the...

Page 30: ...er the screen you need In the settings screen each password level has differentauthority See Table 4 3 for the operation authorities Table 4 3 Password levels and operation authorities Passw ord level...

Page 31: ...d confirmation screen 2 Input the correct password and press the ENT key to enter the Energy Saving screen Press or to selectthe parameters you need 4 2 8 Fast Settings Screen The Fast Settings screen...

Page 32: ...C according to the battery state 2 If BC is going on or prohibited will be prompted Battery and remain information At the screen shown in Figure 4 11 press to view the battery information shown in Fig...

Page 33: ...ns Press or to scroll to the three information screens Press or to query other rectifiers information At most24 pieces ofrectifier information can be displayed in the controller When selecting one rec...

Page 34: ...emp 3 Rect Fault 4 Rectifier alarm Rect Protect Press to brow se the serialNo of the faulty rectifier 5 Rect Fan Fails 6 Rect Derated 7 Rect Not Respond 8 Multi Rect Alarm 9 Rectifier Lost You can cle...

Page 35: ...ENU screen press or to selectthe Maintenance menu Press the ENTkey the system will promptyou to inputthe password 3 Input the password and press the ENT key to enter the Maintenance screen displayed i...

Page 36: ...setting methods ofparameters are given in the following sections 4 7 1 Alarm Settings At the Settings screen press or to selectthe Alarm Settings menu then press the ENT key to enter the Alarm Settin...

Page 37: ...ambient temperature is low er than the setting of low temperature point Observation None Low Temp alarm point 14 T No Probe Configured w ith temperature sensor but not connected Critical None 15 Senso...

Page 38: ...in 1h 4h You can setit according to your requirements Clear HistAlarm option includes HistAlarm Rect Lost TestFail ShortTest ESaveFail and Maintain If you press the ENT key the corresponding alarm inf...

Page 39: ...ery parameters is listed in Table 4 7 Table 4 7 Description of the basic batteryparameter setting Parameter Range Factory setting Value description Sys Mode Auto Manual Auto In the Auto mode you can m...

Page 40: ...management settings screen Press or to selectthe parameter you need and press or to selectthe parameter value Then press the ENT key to confirm The value description ofthe charge parameters is listed...

Page 41: ...e 4 27 BC FC switchover diagram Battery test parameters 1 At the BAT Settings screen press or to selectthe Battery Test menu then press the ENT key to confirm There are five screens as shown in Figure...

Page 42: ...ontroller w illstart a short test w hose operation time is set by the parameter ShortTest Time By the end of the test if the difference in the discharge currents of the two battery strings is bigger t...

Page 43: ...NT key to enter the AC Settings screen as shown in Figure 4 31 Over Volt 280V Low Volt 180V Under Volt 80V AC In Auto AC PH 3 PH Figure 4 31 AC settings screen Press or to selectthe parameter you need...

Page 44: ...ue description ofthe rectifier parameters is listed in Table 4 14 Table 4 14 Description of the rectifier parametersetting Parameter Range Factory setting Value description Position En Y N Y Y The con...

Page 45: ...m parameter setting Parameter Range Factory setting Value description Lang Chinese English English Set it according to your need Tzone Set it according to actual instance Date 2000 2099 Set the time a...

Page 46: ...iod 168h Rect Work 80 Rect Limit 1 Figure 4 37 Energysaving screen If you wantthe system to operate in energy saving mode set Save Enable to Y otherwise setit to N Set Cyc Period according to the actu...

Page 47: ...tate Note Cyc Period Rect Work and Rect Limit are available only w hen Save Enable is set to Y 4 9 Fast Settings The Fast Settings is a sub menu ofthe main menu At the MAINMENU screen press or to sele...

Page 48: ...o high or rectifier inlet too close to a heat source Low er the ambient temperature relocate the heat source Rectifier protection Rectifier load sharing imbalance Check w hether the communication of t...

Page 49: ...DC output J7 CAN matching resistance J8 Matching resistance CAN 5 2 Functions And Features Hot swappable The rectifier is hot pluggable When the rectifier is plugged into or removed from the system wh...

Page 50: ...connected to a fully discharged batteryor capacitor bank There is no need to run the rectifier protection device manual intervention is also unnecessary Output voltage regulation Nominal outputvoltage...

Page 51: ...rent the rectifier will not shutdown Manual resetting Resetting can be done manuallythrough the controller or by removing the rectifier from system Note If the output current is less than 10 percent o...

Page 52: ...ctifiers in the power system the rectifier with high load sharing error will be recognized automatically and the yellow indicator on the panel will be on The failure information will be reported to th...

Page 53: ...on AC input Input impact current 150 steady state input peak current Allow able grid frequency 45Hz 65Hz Rated grid frequency 50Hz 60Hz DC output Voltage range 42V 58V DC current 0 62 5A Total regulat...

Page 54: ...ure lasts too long a diesel generator is needed Before using the generator pow er to supply the pow er system it is suggested to run the generator five minutes to minimize the impact on the pow er sys...

Page 55: ...od Rectifier faults include power indicator green off protection indicator yellow on protection indicator yellow flashing faultindicator red on and fault indicator red flashing The indicators are show...

Page 56: ...Figure 5 2 from the Rectifier Module Remove the faceplate 5 Carefully pull the fan s out from the rectifier until the fan power cable s can be accessed 6 Unplug the fan power cable s from connector s...

Page 57: ...e replacementmodule loosen the screw thatis located on the module handle Turn the screw several turns counterclockwise to loosen Pivot the handle 90 degrees to the open position 6 Place the module int...

Page 58: ...eplacement Pow er indicator on w atchdog indicator on or off LCD displaying Bootloader is Running Softw are is updating about firmw are The controller w illsw itch backto main program automatically af...

Page 59: ...it outputs low voltage ConnectJ10 terminal 8 Set the parameters ofthe controller according to Chapter 4 7 Setting Parameters Replacing the LCD The procedures for replacing the LCD are described as fo...

Page 60: ...CC2 load current 400A battery charge current 200A Total regulation 1 Efficiency 94 2 Noise peak peak 200mV 0 20MHz Weighted noise 2mV 300Hz 3400Hz Wide frequency noise 50mV 3 4kHz 150kHz 20mV 150kHz 3...

Page 61: ...n be set through the controller There are tw o software protection modes w hich can be selected through the software at the host 1 Lockout at the first overvoltage Once the output voltage reaches soft...

Page 62: ...ll not less than 10M Insulation strength Remove the SPD controller and rectifiers fromthe pow er systembefore the test AC circuit to DC circuit 50Hz 3000Vac AC circuit to earth 50Hz 1500Vac Other Insu...

Page 63: ...stem User Manual Appendix 2 Engineering Diagram 600 123 171 493 98 145 155 432 1600 464 Front view Rear view Figure 1 NetSure 731 CC2 X3 X4 engineering diagram unit mm 600 117 155 98 145 491 508 970 1...

Page 64: ...re 731 C62 Series Power SupplySystem User Manual 493 171 123 1600 600 98 144 429 464 Front view Rear view Figure 3 NetSure 731 C62 X1 engineering diagram unit mm 500 160 132 600 440 150 103 1600 469 F...

Page 65: ...Appendix 2 Engineering Diagram 59 NetSure 731 CC2 NetSure 731 C62 Series Power Supply System User Manual 600 123 171 98 144 155 429 1600 493 464 Figure 5 NetSure 731 C62 X3 engineering diagram unit mm...

Page 66: ...e bolt NetSure 731 C62 X1 X2 X3 2 250A fuse 2 M10 fuse bolt Load route NetSure 731 C62 X1 Battery protection routes 2 32A 1P 2 10A 1P MCB LLVD routes 4 100A fuse 4 63A fuse 4 32A 1P MCB 2 10A 1P MCB N...

Page 67: ...nable Y N Y Select Y to enable LVD1 LVD2 function Select N to disable the LVD1 LVD2 function LVD2 Enable Y LVD1 Volt 40V 60V 44 0V Select Voltage When the battery voltage is low er than the preset LVD...

Page 68: ...yc Test Time 2 04 01 00 00 Cyc Test Time 3 07 01 00 00 Cyc Test Time 4 10 01 00 00 Short Test Enable Y N Y Whether using Short Test function Short Test Alarm 1A 100A 10A If the battery is not discharg...

Page 69: ...ler are pow ered on N You need not to set rectifier position R Posi 1 30 R Posi represented in tw o figures the first figure represents the rectifier number the next figure represents position number...

Page 70: ...00bps 9600bps 9600bps Make sure the baud rates of both the sending and receiving parties are the same IP Subnet Gate Set according to actual instance CallbackTime Phone Number Energy saving Save Enabl...

Page 71: ...tem Settings Lang Date Chinese System Type ComDownLoad Reset PWD Reset Para See Figure 4 Note 1 Status information can be queried only Refer to Figure 4 for system information 2 Operator level authori...

Page 72: ...e Battery state Auto Manual FC BC Temperature compensation Cyclic Boost Test Short Test Cyc Test Battery1 current Battery1 remaining capacity AC voltage System Power Cyc BC After Bat Temp Amb Temp Bat...

Page 73: ...14 QFA15 QFA16 FUD1 FUD2 FUD3 NPL FUDn QFD1 QFDn PL QFDn 1 QFDn 2 QFDn m 48V 0V SPD2 0V 48V Optional 2 31 32 1 LCD AC single input temp Optional L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N CAN CAN H1 CAN CAN H2...

Page 74: ...FDn PL QFDn 1 QFDn 2 QFDn m 48V 0V Double AC manual input AC single input 2 31 32 1 LCD Temp Module PCB1 CAN CAN H1 CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN H2 H3 H4 H5 H6 L1 L2 L3 N Optional L1 L2 L3...

Page 75: ...Appendix 6 Wiring Diagram 69 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Appendix 6 Wiring Diagram Figure 10 Wiring diagramof NetSure 731 C62 X1 1...

Page 76: ...Appendix 6 Wiring Diagram 70 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 11 Wiring diagramof NetSure 731 C62 X1 2...

Page 77: ...Appendix 6 Wiring Diagram 71 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 12 Wiring diagramof NetSure 731 C62 X1 3...

Page 78: ...Appendix 6 Wiring Diagram 72 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 13 Wiring diagram of NetSure 731 C62 X2 1...

Page 79: ...Appendix 6 Wiring Diagram 73 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 14 Wiring diagram of NetSure 731 C62 X2 2...

Page 80: ...Appendix 6 Wiring Diagram 74 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 15 Wiring diagram of NetSure 731 C62 X2 3...

Page 81: ...48V 47 12 47 11 Controller 50 1 50 2 25 OV Look dow n at rectifier output ne gative busbar Enclosure 28 2 27 2 24 J8 1 24 J8 3 Load configuration assemble in actual configuration process fi le and cab...

Page 82: ...24 J9 6 29 J1 N 29 J6 N User AC output MCB 29 J1 L 6m m 2 47 N1 Top view of rectifier plug frame 29 W2493ZX2 J6 J5 J4 J3 J2 J1 L N J7 J8 M1 M1 W05 80 2 W02 29 J1 N 29 J3 N M2 M2 DC DC Upper negative b...

Page 83: ...d W13 see the diagram for w iring sequence 2 Strap the remaining connector s according to the technological requirements Do not remove the insulation conduit Plug connection situation DC distribution...

Page 84: ...33 W33 1 48 PE 2 3 W03 1 48 PE 2 W03 3 W06_1 41 N W02 W30 W06_7 SPD 25 48V PE 0V W25 W07 AC input 3 at the lower plug fra me N1 N2 W02 N1 N2 N1 N2 W02 W02 AC mount panel AC mount panel 1 48 PE 2 W06 6...

Page 85: ...Appendix 6 Wiring Diagram 79 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 20 Wiring diagramof NetSure 731 CC2 X1 X2 1...

Page 86: ...Appendix 6 Wiring Diagram 80 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 21 Wiring diagramof NetSure 731 CC2 X1 X2 2...

Page 87: ...Appendix 6 Wiring Diagram 81 NetSure 731 CC2 NetSure 731 C62 Series Power SupplySystem User Manual Figure 22 Wiring diagramof NetSure 731 CC2 X1 X2 3...

Page 88: ...2 1 10 1 11 1 12 1 13 1 LCD RS232 25 0V 26 1 25 48V 47 12 47 11 Controller 50 1 50 2 25 OV Enclosure 28 2 27 2 24 J8 1 24 J8 3 W18 W18 W18 W18 W18 29 J7 1 F02 F01 F04 F05 F06 94 1 W79 15 1 DC lightnin...

Page 89: ...J5 N 4 7 N1 3 0 J2 N 3 0 J2 N BUS BUS BUS BUS Rect 7 Rect 8 Rect 9 Rect 10 Rect 11 Rect 12 Rect 1 Rect 2 Rect 3 Rect 4 Rect 5 Rect 6 Shelf 1 Shelf 2 29 J2 L 29 J3 L 29 J4 L 29 J5 L 29 J6 L 30 J1 L 30...

Page 90: ...21 QFD7 2 1 2 1 2 W11 F05 1 27 BUS W11 F06 W79 24 J11 12 DC distribution f ront v iew door open Battery1 Battery2 DC mount panel Enclosure Plug connection situation Remove the monitoring board W10 W11...

Page 91: ...11 1 12 1 13 1 LCD RS232 25 0V 26 1 25 48V 47 12 47 11 50 1 50 2 25 OV 28 2 27 2 24 J8 1 24 J8 3 W18 W18 W18 W18 W18 29 J7 1 F02 F01 F04 F06 1 2 25 48v W19 94 1 W79 15 1 Controller Load configuration...

Page 92: ...ect 9 Rect 10 Rect 11 Rect 12 Rect 1 Rect 2 Rect 3 Rect 4 Rect 5 Rect 6 Shelf 1 Shelf 2 29 J2 L 29 J3 L 29 J4 L 29 J5 L 29 J6 L 30 J1 L 30 J2 L 30 J3 L 30 J4 L 30 J5 L 30 J6 L 8 1 2 8 2 2 8 3 2 8 4 2...

Page 93: ...D1 21 2 1 2 1 QFD2 QFD3 QFD4 QFD5 QFD6 QFD7 2 1 27 BUS W13 W11 F06 QFD8 QFD9 QFD10 2 1 2 1 W79 24 J11 12 W12 DC distribution front view door open Battery1 Battery2 Enclosure DC mount panel DC distribu...

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