Verderflex Dura 65 Original Operating Manual Download Page 5

Dura 65

5 | Page

Version 1.0v-05/2021

© Verder International B.V

2  Safety 

 

The manufacturer does not accept any liability 

 

  for damage resulting from disregard of this 

 

 documentation.

2.1   Intended Use

u

  Only  use  the  pump  to  handle  compatible  fluids  as 

recommended by the manufacturer (

g

 Appendix A).

u

  Adhere to the operating limits.

u

  Consult the manufacturer regarding any other use of the 

pump.

u

  Pumps delivered without a motor must be fitted with a mo

-

tor in accordance with the provisions of EC Machinery Di-

rective 2006/42/EC.

Prevention of obvious misuse (examples)

u

 

Note the operating limits of the pump with regard to tem-

perature, pressure, flow rate and motor speed (

g

 Appen-

dix A).

u

  Do not operate the pump with any inlet/outlet valves closed

u

  Only install the pump as recommended in this manual. 

For example, the following are not allowed:

 –  Installing the pump without proper support.

 –  Installation in the immediate vicinity of extreme hot or 

cold sources.

2.2   General Safety Instructions

 

  Observe the following regulations before carrying 

 

out any work.

2.2.1  Product Safety

 

These operating instructions contain fundamental infor-

mation which must be complied with during installation, 

operation and maintenance. Therefore this operating 

manual must be read and understood both by the 

installing personnel and the responsible trained personnel 

/ operators prior to installation and commissioning, and it 

must always be kept easily accessible within the operating 

premises of the machine.

 

Not only must the general safety instructions laid down 

in this chapter on “Safety” be complied with, but also the 

safety instructions outlined under specific headings.

• 

Operate the pump only if it and all associated systems are 

in good functional condition. 

• 

Only use the pump as intended, fully aware of safety and 
risk factors involved and the instructions in this manual.

•  Keep this manual and all other applicable documents 

complete, legible and accessible to personnel at all times.

• 

Refrain from any procedure or action that would pose a 
risk to personnel or third parties.

• 

In the event of any safety-relevant faults, shut down the 
pump immediately and have the malfunction corrected by 

qualified personnel.

• 

The installation of the pump must comply with the require

-

ments of installation given in this manual and any local, 
national or regional health and safety regulations.

2.2.2  Obligation of the Operating Company

Safety-conscious operation

•  Ensure that the following safety aspects are 

 

 

observed and monitored:

 

–  Adherence to intended use

 

–  Statutory or other safety and accident-prevention 

 

   regulations

 

– Safety regulations governing the handling of 

 

 

  hazardous substances if applicable

 

–  Applicable standards and guidelines in the country 

 

  where the pump is operated

• 

Make  personal  protective  equipment  available 

 

 

pertinent to operation of the pump.

Qualified personnel

• 

Ensure that all personnel tasked with work on the pump 

 

have read and understood this manual and all other  

  applicable documents, including the safety, 

 

 

maintenance and repair information, prior to use or  

 

installation of the pump.

• 

Organize  responsibilities,  areas  of  competence    and

 

  

the supervision of personnel.

• 

Have  all  work  carried  out  by  specialist  technicians

 

  

only.

•  Ensure that trainee personnel are under the 

 

 

supervision of specialist technicians at all times when 

 

working with the pump.

Safety equipment

 

Provide the following safety equipment and verify its

  

functionality:

– 

For  hot,  cold  and  moving  parts:  safety  guarding 

should be provided by the operating company.

– 

For potential build up of electrostatic charge: ensure 

appropriate grounding if and when required.

Warranty

  

The warranty is void if the customer fails to follow any 

Instruction, Warning or Caution in this document. Verder 

has made every effort to illustrate and describe the prod

-

uct in this document. Such illustrations and descriptions 

are however, for the sole purpose of identification and 

do 

not

 express or imply a warranty that the products are mer

-

chantable or fit for a particular purpose, or that the prod

-

ucts will necessarily conform to the illustration or descrip-

tions.

 

Obtain the manufacturer’s approval prior to carrying out 

any  modifications,  repairs  or  alterations  during  the  war

-

ranty period. Only use genuine parts or parts that have 

been approved by the manufacturer.

 

For further details regarding warranty, refer to terms and 

conditions.

Summary of Contents for Dura 65

Page 1: ...Peristaltic Hose Pump Original Operating Manual Dura 65 Version 1 0v 05 2021 Print No 01...

Page 2: ...1 0v 05 2021 Print No 01 Dura 65 The information in this document is essential for the safe operation and servicing of Verderflex Dura 65 pumps This document must be read and understood thoroughly pr...

Page 3: ...nspection Window 5 7 Installing the Hose 5 8 Flange Assembly 5 8 1 Port Flange Assembly without Insert 5 8 2 Port Flange Assembly with Insert 5 9 Filling the Pump with Lubricant 5 10 Connecting the Pi...

Page 4: ...rget Groups Duty Operating Company u Keep this manual available at the operating site of the pump u Ensure that personnel read and follow the instructions in this manual and any other applicable docum...

Page 5: ...ty relevant faults shut down the pump immediately and have the malfunction corrected by qualified personnel The installation of the pump must comply with the require ments of installation given in thi...

Page 6: ...dous pumped liquids e g hot flammable poisonous or potentially harmful Use appropriate Personal Protective Equipment when car rying out any work on the pump 2 3 2 Sharp Edges Pump parts such as the sh...

Page 7: ...ensing Out of direct sunlight Frost free temperature range 5 to 45 C Vibration free Dust free 2 Depending on these conditions it may be advisable to place a moisture absorbing product such as Silica g...

Page 8: ...m to be pumped does not come into contact with any moving parts and is totally contained within the hose A rotor passes along the length of the hose com pressing it This motion forces the contents of...

Page 9: ...cant u Grease the gearbox adaptor bearing carrier through the grease nipple g 7 2 3 Maintenance Schedule Pump Layout Exploded view Dura 65 1 2 1 3 2 2 10 11 1 Front Cover Inspection Window and Gasket...

Page 10: ...itions Pump is freely accessible from all sides Sufficient space is available for the installation removal of the pipes and for maintenance and repair work especially for the removal and installation...

Page 11: ...g Cross Section of Pipe Work 1 Avoid bending radii of less than 10r r the radii of nominal piping 2 Avoid abrupt changes of cross section along the piping 5 3 5 Providing Safety and Control Devices re...

Page 12: ...e 303 304 305 Gearboxes M12 Screws x10 u For the 306 Gearbox M14 Screws x 12 5 Use a torque wrench to apply tightening torque g Appendix A DANGER 6 Apply anti seize grease to the motor shaft 7 Attach...

Page 13: ...e window and gasket ensuring it is fitted the correct way with the bolts g 5 6 Fitting the Inspection Window Figure 6 Shimming 5 6 Fitting the Inspection Window 1 Fit M8 cap head bolts with washers in...

Page 14: ...is evenly fitted All 4 bolts should be fitted to each flange to avoid compromising the perfor mance of the pump 7 Ensure that the hose can be seen only through the drain port on the port flange Figure...

Page 15: ...e plate or partly submerge the plate The indicator plate is visible through the non ATEX inspection window 6 Refer to the Appendix A for the required quantity 7 Position the breather cap and tighten i...

Page 16: ...uid and dispose of it in accordance with environmental rules and requirements Checklist Pump set up and connected properly Motor set up and connected properly All connections stress free and sealed Pu...

Page 17: ...carrying out any work on the pump Damage to hose due to sediments u If the pumped liquid crystallizes polymerizes or solidifies Flush the hose Make sure that the flushing liquid is compatible with the...

Page 18: ...rk on a pump in operation u Allow the pump to cool down completely before starting any repair work Risk of injury due to pressure buildup u Do not carry out any repairs maintenance work on a pump in o...

Page 19: ...durations or temperatures be exceeded u Food Grade Approval All VERDERFLEX NBRF food grade hoses inner liners are certi ed as compliant to FDA CFR 21 Parts 170 to 199 Item 177 2600 EC regulation No 19...

Page 20: ...n manual Check pump for unusual temperatures or noise in operation Daily visual inspection Scheduled intervals during operation u Check pump gearbox and bearing housing for damage u Replace worn compo...

Page 21: ...ly emptied and decontaminated Pump cooled down Hose dismounted g7 6 Hose Change Obtain prior authorization before repair or return of the pump u Enclose a completed document of compliance when returni...

Page 22: ...drain the lubricant as shown in the image 4 Close the valve in position by rotating the lever to 90 to the right WARNING Figure 17 Drain the Lubricant Figure 18 Close the Valve 4 For how to fill the p...

Page 23: ...rain out 3 Remove the turn flange connector by rotating it to 90 anti clockwise then remove the bolts 4 Slide the port flange off the hose WARNING CAUTION Figure 21 Grease the Gearbox Adaptor Bearing...

Page 24: ...Risk of injury u Always isolate the power supply before working on the pump Risk of injury while dismounting the pump u Use protective equipment when carrying out any work on the pump Checklist Motor...

Page 25: ...otor isolated System secured against being switched back on again 1 Remove the hose Please refer to 7 6 2 Remove the front cover Use lifting gear for the front cover to be moved 3 Fasten the lifting g...

Page 26: ...bearing carrier 12 Remove the rotary lip item 5 and O ring item 6 Please note that they are different sizes of the gearbox adaptor bearing carrier depending on the GMU size Figure 31 Remove the Exter...

Page 27: ...rotor is required u Dura 65 Rotor Removal Puller item 2 u M10x50 long screws x2 item 3 u Threaded Rob item 7 u M 20 nut item 8 used as a locknut u Back plate item 9 22 Press rotor onto the pump housi...

Page 28: ...cap head screws to remove the seal plate item 2 from the rotor 5 Remove the O ring item 3 6 Turn the rotor over circlip face up Remove the outside bearing item 4 spacer item 5 and inside bearing item...

Page 29: ...se and front cover by following steps 20 through 27 from g 7 8 Figure 40 Install the Seal Plate 1 1 2 2 3 3 Figure 41 Install the V Seal 7 10 Ordering Spare Parts For trouble free replacement in the e...

Page 30: ...hooting 8 1 Pump malfunctions If malfunctions occur which are not specified in the following table or cannot be traced back to the specified causes please consult the manufacturer Possible malfunction...

Page 31: ...ump speed too high u Consult the manufacturer Suction line bore too small u Consult the manufacturer High product viscosity u Consult the manufacturer Suction discharge lines not secured properly u Ch...

Page 32: ...9 Filling the Pump with Lubricant 7 4 Figure 20 Grease the Gearbox Adaptor Bearing Carrier 7 5 Figure 21 Grease the Gearbox Adaptor Bearing Carrier 7 6 Figure 22 Remove the lower port flange 7 6 Figur...

Page 33: ...1 2 Table 4 Do s and Don ts 5 3 Table 5 Maximum Nozzle Loadings on Flanges 5 8 1 Table 6 Measures to be Taken if the Pump is Shut Down 6 3 Table 7 Measures Depending on Behaviour of the Pumped Liquid...

Page 34: ...vant EC directives detailed below Designation Dura 65 EC directives Machinery Directive 2006 42 EC Low voltage directive 2014 35 EU RoHS Directive 2011 65 EU and Delegated Directive EU 2015 863 Applic...

Page 35: ...rk of Verder International B V No permission is granted to use any Verder trademarks or trade names included in this document without the prior written agreement of Verder International B V Tri clamp...

Page 36: ...1 7 Solids Size Handling Table 1 Pump Specifications Size Value Max delivery pressure 16 bar Temperature of pumped liquid 100 C 40 C ATEX Max continuous operation pump speeds 52 rpm at 0 bar 46 rpm at...

Page 37: ...nd might need to be altered to match application Each shim is 0 5 mm thick Continuous use Intermittent use max 1 hour running min 1 hour stopped Shimmable 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 8...

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