background image

3

2

08.2017

50229 01

50229 01

08.2017

General

 Attention! Read installation, operation 

and maintenance instructions, connection 

diagram, additional connection diagram and 

safety regulations before transportation, in-

stallation, start-up, maintenance and repair. 

Mind the information!

The existing additional operation and maintenance 

manual is valid together with the already mentioned 

documents and the operation and maintenance manual 

for standard motors, where the basic specifications for 

connection, installation, operation and maintenance as 

well as the spare parts lists are included.

This manual shall help the user to ease the secure and 

proper transportation, installation, start-up and mainte-

nance of the explosion-protected electric machine. 

The compliance of this manual and the conditions and 

methods for installation, operation, usage and mainte-

nance of the electric motor can not be controlled by the 

manufacturer. An incorrect installation can result in dam-

age to property and thus can lead to risks for persons. 

Therefore we do not assume responsibility and warranty 

for losses, damages or costs resulting directly or indi-

rectly from incorrect installation, faulty operation or us-

age and maintenance. Technical drawings and pictures 

are simplified illustrations. Due to improvements and 

changes it might happen that they do not correspond 

in detail with the supplied electric machine. Our policy 

is one of constant product improvement. Therefore we 

reserve the right to change the product, technical data 

or installation, operating and maintenance instructions 

without prior notice. Designs, technical data and illustra-

tions are not binding until confirmed in writing by the 

supplier’s works.

Symbols

IIn this manual three symbols will be used, that indicate 

important passages:

Security and warranty advices, 

possible damage to persons included

Warning against electric voltage, danger of 

life. Advice that damages to the electrical 

machine and/or the auxiliary devices can 

happen.

Additional advice for electrical Ex-motors of 

Group II of category 2 (zone 1, 21) or Group II  

of category 3 (zone 2, 22).

Security regulations

The security regulations, accident prevention regula-

tions, standards and approved rules of technique must 

be observed unconditionally!

The non-observance of the security advices can  

result in endangering people and/or damaging of  

the machine.

Operation according to regulations 

This manual is valid for explosion-protected, low voltage 

electric machines. The type of protection according to 

IEC/EN 60034, part 5 is at least IP 54 for motors for 

operation in zones 1 and 2, at least IP 55 for operation 

in zone 22 and IP 65 for operation in zones 21 and 22 

with conducting dust. 

For combinations always the highest required type of 

protection has to be used. The type of protection is 

always declared on the name plate of the motor. 

In areas with risk of explosion only electric motors with 

the permitted type of protection may be used. 

Electric machines of Group II, category 2 

(assigned to zones 1, 21) or Group II, cat-

egory 3 (assigned to zones: 2, 22)

Other or different operations are not classified in ac-

cordance to the regulations.

For damages and operational disturbances that results 

from faults at installation, ignorance of this manual or 

improper repair no warranty can be claimed.

Areas with risk of explosions 

Which areas outdoors or indoors have to be considered 

at risk of explosion according to the relevant rules and 

regulations must be left at the responsibility of the op-

erator or the supervisory authority if there is any doubt 

about the localisation of areas with risk of explosion.

The responsibilities for the operator of such plants 

are described in the regulation 99/92/EG – ATEX 153 

(former ATEX 118a and 137), occupational health and 

safety regulation. The directive 2014/34/EU (RL94/9/

EC) contains the fundamentals for explosion-protected 

products. The requirements for products for operation in 

areas with risk of explosion are determined in this direc-

tive. They will be supported by corresponding regula-

tions (see below). 

Explosion-protected electrical machines, that will be 

covered by this manual, have been designed according 

to the regulations of series IEC/EN 60034 (VDE 0530), 

IEC/EN 60079-0, IEC/EN 61241-0 and the regulation for 

the corresponding type of protection IEC/EN 60079-7, 

IEC/EN 60079-15, IEC/EN 61241-1 and/or  

IEC/EN 60079-31. They shall only be put into operation 

according to the measures of the appropriate super-

visory authority.

Type of protection, temperature class and 

characteristics have to be taken from the 

name plate of the motor.

–  Group II, category 2 (assigned zones: 1, 21)

In this category electrical machines of type of protection 

increased safety “e” (“eb”) and flame-proof enclosure 

“d/de” (“db”/ “db eb”) can be found. In addition electrical 

machines for operation in areas with combustible dusts 

and type of protection - protection by enclosure “tb” are 

included in this group.

– Group II, category 3 (assigned zones: 2, 22)

In this category electrical machines with type of protec-

tion “n” (increased safety “ec”) and electrical machines 

for operation in areas with combustible dusts and type 

of protection - protection by enclosure “tc” can be found.

If the certification number includes the letter 

X, special requirements have to be observed 

that are listed in the corresponding type 

examination certificate.

Summary of Contents for K11 Series

Page 1: ...EX ATEX ATEX Additional Installation Operating and Maintenance Instructions Explosion protected three phase asynchronous motors with squirrel cage rotor for low voltage Ident Nr 50229 01 Version 08 20...

Page 2: ...ark IE is added to the type designation whereas 1 2 3 acc to IEC EN 60034 30 1 Example IE3 K11R 132S 4 Ex e IIC T3 Type of protection increased safety e eb Type of protection n increased safety ec Typ...

Page 3: ...zones 1 and 2 at least IP 55 for operation in zone 22 and IP 65 for operation in zones 21 and 22 with conducting dust For combinations always the highest required type of protection has to be used The...

Page 4: ...urface enclosure shaft Motors with double identification are only intended for use in gas or dust explosive atmospheres Use in hybrid mixtures must be checked and approved separately Generally notes f...

Page 5: ...60034 30 1 is allowed for explosion protected motors Indicated are IE class and rated efficiency The determination of the motor efficiency is done with direct measurement complying with IEC EN 60034 2...

Page 6: ...ection the standard security and starting instructions are valid The cable glands or screwed sealing plugs must be admitted for use in Exapplications The installation torques sealing areas and clamp r...

Page 7: ...300 Stud screw terminal M16M12 M8 1000 A VEM KLP 1000 1000 70 2 x 240 Current rail M10 K1X 200 A KM 10 8 VEM 10 8 100 70 Stud saddle terminal M8 2 x M6 K2X 200 A KM 10 8 VEM 10 8 100 70 Stud saddle t...

Page 8: ...wing of holes 3 The inner earth conductor from the motor green yellow with crimped lug has to be placed under the clamping yoke of the earth connection 4 The outgoing cables of the motor have to be so...

Page 9: ...ted PTC tripping device and marking II 2 G Do only operate with approved PTC Ther mistor Relays with indication II 2 G Anti condensation heating The heating tapes must comply with the directive 2014 3...

Page 10: ...t free room if possible If this is not possible suitable measures have to be taken to prohibit that dust can collect inside of the enclosure At disassembly take extra care that the sealing parts like...

Page 11: ...th life time lubrication From size 315MX upwards they are equipped with relubrica tion devices which can be ordered for smaller motors as option Information about bearings and relubrication can be fou...

Page 12: ...einforced bearings are supplied with a transportation safety device The transportation safety device at the shaft end must only be removed during installation of the motor and before switching on Turn...

Page 13: ...x 1 5 50 612 M1 EX 3 6 5 14 5 M 16 x 1 5 50 616 M EX 5 9 17 5 M 20 x 1 5 50 620 M1 EX 6 12 22 7 5 M 20 x 1 5 50 620 M EX 9 13 22 7 5 M 25 x 1 5 50 625 M EX 11 16 27 10 M 32 x 1 5 50 632 M EX 14 21 34...

Page 14: ...14 08 2017 50229 01 EU Declaration of Conformity according to EU Directive 2014 34 EU...

Page 15: ...b IIIC TX C Db 0637 II 2G II 2D Ex db IIC T3 T6 or Ex db IIC T3 T6 Gb or Ex d IIC T3 T6 or Ex d IIC T3 T6 Gb or optionally Ex tb IIIC T200 C T85 C Db 0637 II 2G II 2D Ex db eb IIC T3 T6 or Ex db eb II...

Page 16: ...roup com High voltage department Fon 49 351 208 3237 Fax 49 351 208 1108 E mail high voltage vem group com Drive systems department Fon 49 351 208 1154 Fax 49 351 208 1185 E mail drive systems vem gro...

Reviews: