Veeder-Root Mag-FLEX Installation Manual Download Page 3

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Table of Contents

iii

EC-Type Certificates For An Intrinsically Safe System ............................................3

Before You Begin ..............................................................................................................4

Equipment Protection ...............................................................................................4
Equipotential Bonding...............................................................................................5
Minimization Of Electrostatic Hazards......................................................................5
Lightning And Surge Protection................................................................................5

Mag-FLEX Probe Overview

Product Description ..........................................................................................................6
Mag-FLEX Technical Data ................................................................................................7
Mag-FLEX Probes Part Number Specification ..................................................................8

Mag-FLEX Spare Parts And Accessories...............................................................10

Fafnir BA-350 Protection Device (Surge Protector) ........................................................10

Mag-FLEX Probe Length Calculation .............................................................................12
Probe Handling ...............................................................................................................12

System Safety Layout

Field Cable Ducting / Cable Trays ..................................................................................13
Cable Specifications For Intrinsically Safe Apparatus Cabling .......................................13

Mag-FLEX Installation And Handling Procedure

Probe Installation Requirements .....................................................................................14
Miscellaneous Requirements ..........................................................................................14

Tank Entry ..............................................................................................................14
Probe Assembly .....................................................................................................14
Tools And Materials................................................................................................14

Mag-FLEX Probe Installation ..........................................................................................15
Mag-FLEX Probe-To-Surge Protector Wiring Connections ............................................20

BA-350A Surge Protector - Wired Installations Only ..............................................20
Veeder-root Surge Protectors.................................................................................21

TLS Setup .......................................................................................................................24

Appendix A: Mag-FLEX Safety Information

Equipment Marking ....................................................................................................... A-1
Technical Data .............................................................................................................. A-1
Specific Conditions of Use ............................................................................................ A-2

Summary of Contents for Mag-FLEX

Page 1: ...Manual No 577014 038 Revision C Installation Manual EU Version Mag FLEX Probe...

Page 2: ...eder Root reserves the right to change system options or features or the information contained in this publication This publication contains proprietary information which is protected by copyright All...

Page 3: ...sp Demounting 10 Information On Safe Installation 10 Information On Safe Adjustment 11 Information On Safe Putting Into Service 11 Information On Safe Maintenance And Repairing 11 Mag FLEX Probe Lengt...

Page 4: ...sions 21 Figure 5 Splice Connections 22 Figure 6 Removing Sealing Compound Clip 23 Figure 7 Pouring Sealing Compound Into Sleeve 23 Tables Table 1 Temperature Class Ta Tf 3 Table 2 Dimensions for Mag...

Page 5: ...nstallation checkout startup programming and operations training system tests troubleshooting and servicing for all Veeder Root Series Tank Monitoring Systems including Line Leak Detection TLS 3xx Tec...

Page 6: ...sical injury WARNING indicates a hazardous situa tion which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or...

Page 7: ...use in a TLS Monitoring System Except for the cables used to connect intrinsically safe apparatus information contained on the system certificate and each of the device certificates provide the safety...

Page 8: ...taken when determining the suitability of the installation conditions and operation of the TLS Monitoring System The Mag FLEX probe is provided with a standard process connection suitable for the bou...

Page 9: ...g complies with the 500 volt electrical strength requirements in IEC EN 60079 11 In addition the probe housing should be equipotentially bonded to the tank structure via a 4mm2 wire not provided and t...

Page 10: ...he base of the probe to give stability suitable for use in a wide range of products and available with or without water detection The Mag FLEX Probe with standard water float uses a process connection...

Page 11: ...t stainless steel 316L Encapsulation of retaining magnet conductive plastic PTFE with graphite Ex approvals T V 12 ATEX 105828 IECEx TUN 12 0027 Operating temperature range 20 C to 60 C when fully ins...

Page 12: ...mn below Min length Max Length Min length Max Length 00 6 56 2000 01 6 59 9 84 2010 3000 02 9 88 13 12 3010 4000 03 13 16 16 40 4010 5000 04 16 44 19 69 5010 6000 05 19 72 22 97 6010 7000 06 23 00 26...

Page 13: ...2010 3000 02 9 88 13 12 3010 4000 03 13 16 16 40 4010 5000 04 16 44 19 69 5010 6000 05 19 72 22 97 6010 7000 06 23 00 26 25 7010 8000 07 26 28 29 53 8010 9000 08 29 56 32 81 9010 10000 09 32 84 36 09...

Page 14: ...oups IIA IIB and IIC and its temperature class is T6 The overvoltage protection is enclosed by a metal enclosure The material composition of the enclosure includes according to EN IEC 60079 0 clause 8...

Page 15: ...g INFORMATION ON SAFE MAINTENANCE AND REPAIRING In general the equipment is maintenance free Defective equipment must be returned to the manufacturer or one it s representatives If a test is required...

Page 16: ...nt to the bottom of the tank see diagram below Probe length for ordering purposes A 250 mm Probe Handling It is important to handle the Mag FLEX probe with care at all times during the installation Av...

Page 17: ...approval for this system and is not permitted Combining cables from different systems may also result in improper system operation Unless specified otherwise any draw pits should be sited at 10 metre...

Page 18: ...k entry point provided must have an internal thread of 1 BSP or 4 BSP when installing a low level water float PROBE ASSEMBLY The process connection water float product float weight and magnet are ship...

Page 19: ...obe from its packaging to prevent any kinking or distortion of the flexible probe shaft Damage caused by mishan dling will not be covered under warranty If there is deformation at the transition point...

Page 20: ...ing the probe into the tank The coil should be held as shown maintain ing the coiled shape to prevent kinking With the 5mm hex key loosen the socket cap screw and gland Slide the process connection to...

Page 21: ...m the lower edge of the probe canister to the top of the tank entry point installation dimension record this measurement Unroll the corrugated shaft as the probe is lowered into the tank taking care t...

Page 22: ...r Raise the probe canister until the exact installation dimension that you measured recorded in step 8 is achieved Attention Do not raise the probe any higher as it will become detached from the botto...

Page 23: ...field wiring to ATG Conduit 038 1 4mm2 0 ground wire from Surge Protector to tank ground 4mm2 0 ground wire from Probe canister to tank ground Example Wireless Installation Example Hardwired Installat...

Page 24: ...onnector of the supplied Leader Cable to the M12 connector on the probe head First tighten the union nut of the M12 connector by hand and then tighten the nut a further 180 using an open ended spanner...

Page 25: ...h Dimensions An 10 gauge 4mm eearth cable must be connected between the surge protector and tank ground connection According to the provision of EN IEC 60079 14 the minimum size of the earth cable sha...

Page 26: ...tion May be irritating to the eyes Avoid skin and eye contact Avoid repeated and prolonged breathing of vapor Use only in well ventilated areas Wear chemically resistant gloves Inhalation provide fres...

Page 27: ...e entire sleeve Do not overfill Figure 7 Figure 7 Pouring Sealing Compound Into Sleeve 7 With a twisting motion rotate the outer clear plastic barrel to close the pouring slot Wait at least five minut...

Page 28: ...3 See manual 577014 056 for setup instructions when installing a low level water float Tank Profile Select Linear for TLS2 TLS 3XX or TLS 450 consoles or Multi Point if an accurate tank chart is avail...

Page 29: ...Refer to the site preparation procedures in this manual for general instructions on safe installation use and replacement The above values are to be used when assembling a system in the field when for...

Page 30: ...e 1 Zone 0 is given only under atmospheric conditions Temperature range 20 C 60 C Pressure range 0 8 bar 1 1 bar Oxidants Air oxygen content of about 21 Specific Conditions of Use None Category 2 and...

Page 31: ......

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