Vari GLOBAL PJGCV160, Translation Of The Original Instructions

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PJGCV160 / PJGCV190 / PJXP200
Details of some service points are on Pict. 11 , marked like this . .
ACTIVITY IN SEASON AFTER SEASON
Oil level check 38 status check before each use
check and eventual fill to the MAX imum
level
Engine air filter check 39 before each use yes
The function of the safety switch before each use
Clutch plate lining check
each time the engine is mounted on the
gearbox or 1x a month
40
check, cleaning and degreasing
with visible signs of clutch plate wear check clutch lining on the driving unit
Tightening of the screwed connections
check before each use tightening
in the case of wear (damage) replace the screw connection with a new one
use original connecting components
Cleaning of the connecting flange
each time the engine is mounted on the
gearbox or 1x a month
41
degreasing
Cleaning of the connecting flange after each use yes 42
Lubrication - see
Table 23
Table 24: Service intervalsProbléms and their solutions
PROBLEM CAUSE SOLUTION
The engine does not start no fuel - add fuel
fuel valve not open - open the fuel valve
engine choke does not
function
- service visit: accelerator control adjustment
safety ignition switch does not
function
- check the earthing of the cable
- check the entire length of the cables to see if they are not touching the
machine frame
- check if the connectors in the handlebar handgrips are not loose and not
touching the machine frame
- service visit
other defect - service visit
Engine does not idle
evenly - the clutch is
“jerking”
damaged centrifugal clutch - service visit: parts or entire clutch replacement
high idle speed - service visit: speed adjustment
other defect - service visit
Engine does not reach the
maximum speed
wrongly adjusted (loose)
bowden cable of the
carburettor
- service visit: carburettor control adjustment
other defect - service visit
It is not possible to switch
off the engine
safety ignition switch does not
function
IMMEDIATE SOLUTION: close the fuel valve and wait until the
engine stops due to shortage of fuel in the carburettor (approx. 3-4
minutes).
- check the cable earthing
- check the connectors connections on the engine and in the handlebars
switch handgrip
- service visit
Excessive engine vibration damaged centrifugal clutch - service visit: parts or entire clutch replacement
loose or out of alignment
engine on the flange
- service visit: engine to be centered on special centering jig
other defect - service visit
38 Refer to the instructions for use for oil change intervals.
39 Refer to the instructions for use for air filter change intervals.
40
If the driving unit has been permanently mounted on the gearbox or adapter without being removed.
41
If the driving unit has been permanently mounted on the gearbox or adapter without being removed.
42
Dismantle the starter after the season and clean the the engine cooling fan - see the instructions for use of the engine.
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SERVICE