Vanair 050817, Operations Manual & Parts List

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TABLE OF CONTENTS AIR N ARC
®
200 SERIES ALL-IN-ONE POWER SYSTEM
®
PAGE - IV 090019-OP_r0
SECTION 4: INSTALLATION (CONTINUED)
4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 1 OF 2) ................................................... 39
4.5 INSTALLATION AND DIMENSIONS DIAGRAM (PART 2 OF 2) ................................................... 40
SECTION 5: OPERATION ................................................. 41
5.1 GENERAL INFORMATION ........................................................................................................... 41
5.2 ENGINE START-UP AND SHUTDOWN PROCEDURE ............................................................... 43
5.2.1 ENGINE START-UP.............................................................................................................................................43
5.2.2 ENGINE SHUTDOWN..........................................................................................................................................44
5.3 ENGINE THROTTLE CONTROL FUNCTIONS............................................................................. 45
5.4 OPERATING THE WELDER ......................................................................................................... 45
5.4.1 WELDING OPERATOR PROCEDURE................................................................................................................46
5.4.1.1 CC (C
ONSTANT
C
URRENT
) M
ODE
......................................................................................46
5.4.1.2 CV (C
ONSTANT
V
OLTAGE
) M
ODE
- U
SING A
V
OLTAGE
S
ENSING
S
UITCASE
F
EEDER
.............47
5.4.1.3 CV (C
ONSTANT
V
OLTAGE
) M
ODE
- U
SING A
S
POOL
G
UN
....................................................48
5.5 OPERATING THE GENERATOR.................................................................................................. 49
5.6 OPERATING THE AIR COMPRESSOR....................................................................................... 49
5.7 OPERATING THE BATTER BOOSTER/CHARGER..................................................................... 51
5.7.1 CONNECTION - DISCONNECTION SEQUENCE AND OPERATION ................................................................51
5.8 EXTREME CONDITION OPERATION .......................................................................................... 52
5.8.1 COLD WEATHER OPERATION ..........................................................................................................................53
5.8.1.1 E
NGINE
O
PERATION
.......................................................................................................53
5.8.2 HIGH TEMPERATURE OPERATION ..................................................................................................................53
5.8.3 HIGH ALTITUDE OPERATION............................................................................................................................53
SECTION 6: MAINTENANCE ............................................ 55
6.1 GENERAL INFORMATION ........................................................................................................... 55
6.2 ROUTINE MAINTENANCE SCHEDULE ....................................................................................... 55
6.3 MAINTENANCE SCHEDULE TABLE............................................................................................ 57
6.4 REPLACEMENT PARTS ............................................................................................................... 61
6.5 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES ................................................... 61
6.5.1 COMPRESSOR AIR FILTER ...............................................................................................................................63
6.5.1.1 C
OMPRESSOR
A
IR
F
ILTER
R
EPLACEMENT
.......................................................................63
6.5.2 COMPRESSOR OIL MAINTENANCE..................................................................................................................65
6.5.2.1 C
OMPRESSOR
O
IL
C
HANGE
............................................................................................66
6.5.3 UNLOADER VALVE MAINTENANCE..................................................................................................................66
6.5.3.1 L
OW
P
RESSURE
V
ALVE
M
AINTENANCE
............................................................................67
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