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Troubleshooting

17

Troubleshooting

17.1

General information on troubleshooting

Electrical, hydraulic and mechanical components are used to control the machine. Work methodically and, step by
step, eliminate possible sources of error using the troubleshooting page.

Studying the troubleshooting chapter in the machine’s instruction manual.

17.2

Troubleshooting list

Critical alarms should always be investigated so that the basic reason for the alarm can be remedied.

Critical alarms on a fertiliser or
micro-granulate motor can lead
to repeated stoppages of the
entire output.

Given that the entire machine output is stopped whenever an alarm appears
relating to a single fertiliser or micro-granulate motor, it may be necessary to
temporarily fix the problem by setting the feed rate for the offending row to zero.

54

903075-en-gb; 07.06.2017

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Summary of Contents for E-Services TPF Series

Page 1: ...Instructions Original instructions 903075 en gb 07 06 2017 06 E Services series TPF TPR TPT TPV Version 1 8 1 1 9 9 ...

Page 2: ... Väderstad Holding AB Väderstad Sweden 2017 903075 en gb 07 06 2017 ...

Page 3: ...6 4 4 Changing a suggested tramline 14 6 4 5 Save the tramline program 14 6 4 6 Open a tramline program 14 6 4 7 Tramlining Compensation 15 6 5 Row unit settings 15 7 Calibration 16 7 1 Checking lift and output levels only applies to TPF 16 7 2 Calibration of the amount of delivered seed 16 7 2 1 Calibration menu 16 7 3 Calibration of fertiliser 17 7 3 1 Calibration menu 17 7 4 Calibration of micr...

Page 4: ...nsportation mode and working mode 42 14 1 1 Switching between transportation mode and working mode 42 14 1 2 Switching from working mode to transportation mode 43 15 Motor outputs 45 15 1 Motor outputs WS9 TPF 45 15 2 Motor outputs WS9 TPT 47 15 3 Motor outputs WS9 TPR TPR4 TPR6 48 15 4 Motor outputs WS9 TPV TPV6 8 50 16 Electrical components 53 16 1 Power supply Gateway 53 17 Troubleshooting 54 1...

Page 5: ...use of the machine Failure to follow these instructions may cause disruption to the machine or its surroundings Information marked with this symbol may be worth noting as it relates to a useful tip or a particularly useful piece of information that will help you handle the machine properly Used to clarify information Used to present information in the form of bullet points The order in which the i...

Page 6: ...t can be combined with a special docking unit called the E Keeper The communication between the iPad and the machine s Gateway takes place wirelessly via a Wi Fi connection Gateway receives and processes all commands E Control has a large touchscreen with coloured menus that make it easy to operate The E keeper features a number of buttons that are used to control and navigate the most important f...

Page 7: ...ser feed rate hold down button B and move UP DOWN using buttons E and H Enabling the row unit from the left hold down button B and press F Enabling the row unit from the right hold down button B and press G C Alarms menu displayed as long as the button is held down D Statistics menu displayed as long as the button is held down E Lift stop OFF ON F Not used G Bout marker switching Switches manually...

Page 8: ...t Bluetooth is enabled in the iPad settings menu 3 3 Connecting to ISOBUS Figure 3 3 ISOBUS connector 1 Connect the cable from Gateway to the tractor s ISOBUS connector Take care when making the connection 2 Make sure that the pins of both connectors are aligned 3 Attach the connector using the latch clamp May not look the same on different tractors The terminal detects that a Gateway is connected...

Page 9: ...with another E Keeper or the E Keeper is replaced they will need to be re paired Pairing an iPad with an E Keeper 1 Power up the E Keeper 2 Ensure that the iPad and E Keeper are within Bluetooth range and launch the E Control application on the iPad If Bluetooth is not enabled you will be prompted to enable it on the screen 3 Press any button on the E Keeper The Bluetooth symbol will light up and ...

Page 10: ...ab or in the vicinity of Gateway 2 Select network settings and enable Wi Fi Please read the user manual for the iPad or contact Apple support for instructions about how to select the network and enable Wi Fi 3 The choice of local network from Gateway will be shown under network selection The network name is machine type Gateway serial number e g TP VAD 000125 If the network is not shown immediatel...

Page 11: ...he iPad to a wireless network with Internet connection Please note that the network which Gateway creates is NOT connected to the Internet If the network is not shown immediately wait for a minute or so while the iPad searches for networks 2 Go to the iPad home screen and press the icon 3 Select Search for updates when prompted You will see on screen which updates are available and the download wi...

Page 12: ...d here The digit in the top right corner shows the number of active alarms Basic settings and calibration No settings can be adjusted here during operation Information This button takes you to instructions By pressing on the field for the feed rate you can adjust the feed rate directly on the home screen Row units can be switched OFF ON by pressing on a row unit 5 2 Work display Figure 5 2 Informa...

Page 13: ...r if the machine is fitted with extra equipment If for some reason the output on a row unit is switched off this is indicated by a greyed out row unit the example indicates that row units 7 and 8 are switched off It is possible to switch the output on off from an individual row unit directly on the screen by pressing on the row unit to be changed Restart the output by pressing the same row unit ag...

Page 14: ...adar 7 1 Checking lift and output levels only applies to TPF 6 2 Task Control Settings 6 3 Alarm levels 6 4 Tramlining Settings 6 5 Row unit settings Other settings Settings can be entered here by selecting the arrow for the relevant field to get to the new page There will either be a number of alternatives to choose from or a requirement to enter data B Unit of measurement select metric or imperi...

Page 15: ...e machine is pulling in one direction or if it is offset to one side Expressed in mm G Offset Y Distance between the coupling point and ground contact for example gauge wheels Expressed in mm H Connector Type of coupling device Three point linkage or hitch I Number of sections Maximum number of devices that the monitor sends to the Task Controller screen If this is exceeded then several row units ...

Page 16: ...doubles Shown as a bar chart on the statistics page yellow marking if the accuracy is less than the set alarm level M Critical alarm level for drilling quality Drilling quality is the deviation indicated as a percentage for skips and doubles Shown as a bar chart on the statistics page red marking if the accuracy is less than the set alarm level When selecting FH FrontHopper the following alarm set...

Page 17: ...nd generating a new tramline Alternatively adapt the tramline described below to create your own 6 4 2 Calculated tramline Figure 6 5 The screen above shows a suggested tramline based on the information entered A Total number of bouts in the tramline program B Overlap for the spraying implement C Bouts for the drill D Bouts for the spraying implement The yellow dotted lines C show the row units th...

Page 18: ...switches between tramlining wheel tracks or normal sowing Press E for additional bouts and F to reduce the number of bouts Confirm the change by pressing D To undo changes press C For successful tramlining it is very important to think through where they are going to be before starting work 6 4 5 Save the tramline program It is possible to save up to 10 tramlining programs Press H in the previous ...

Page 19: ...o not change any settings in this menu if you are the least bit unsure An incorrect value could cause a row unit to stop working Every motor on the seed unit micro granulate unit and fertiliser unit must be programmed to the correct motor output on WS9 All machines are programmed to the correct machine type at the factory but new programming may be required in conjunction with software updates or ...

Page 20: ...ition The position for lowering stop sowing position should not be changed when output start output stop and LowLift are set The setting is made during basic machine setup The drilling depth is set individually for each row unit Adjustment 1 Press the button for the function to be set in the field with the height scale The corresponding function button can also be pressed on the VT 2 Raise or lowe...

Page 21: ...ndividually Check that there is seed in the seed hopper the depth of seed should be at least 15 cm 1 Place a calibration bag under the output for the seed meter to be calibrated 2 Start the fan the value is shown in field A see Figure 7 2 Check that there is the right amount of air pressure 3 5 kPa in the seed metering unit 3 Enter the values in the calibration menu 4 Start the calibration using t...

Page 22: ...pe 2 Enter the values in the calibration menu 3 Fill the output system using the button G 4 Empty the calibration bag and put it back in place 5 Select the calibration button H and hold it down until the right amount of fertiliser has been fed into the calibration bag The pulses from the output are displayed alongside the pulse symbol 6 Weigh the contents of the calibration bag Tip First reset the...

Page 23: ...icro granulate type 2 Enter the values in the calibration menu 3 Fill the output system using the F button 4 Empty the calibration bag and put it back in place 5 Select the calibration button G and hold it in until the right amount of micro granulate has been fed into the calibration bag The pulses from the output are displayed alongside the pulse symbol 6 Weigh the contents of the calibration bag...

Page 24: ...e distance driven when calibrating F Displays the calibration result as the number of radar pulses m Calibration 1 Measure a specific distance minimum 100 m 2 Press A at the starting point to reset the pulse counter 3 Drive the selecteddistance with the machine lowered to the drilling position and press B at the stop point 4 Press the field E and enter the distance driven in metres 5 Press button ...

Page 25: ...re 8 1 If hydraulic row unit pressure has been activated during setup the following screen appears under Mode A Increases the row unit pressure B Reduces the row unit pressure C Displays the current row unit pressure B A C 903075 en gb 07 06 2017 21 ...

Page 26: ...tatistics for total service life cannot be reset Drilling performance H Row unit number I The number of skips for the current drilling operation based on the last 200 seeds sown J The number of doubles for the current drilling operation based on the last 200 seeds sown K The total output quality for the current drilling operation based on the last 200 seeds sown L The variation coefficient for the...

Page 27: ...e list of alarms C Acknowledge individual alarms D Acknowledge all alarms E Go to the previous view F Example of a view showing that the alarm relates to the seed rotation monitor If there are critical alarms they must all be acknowledged before restarting WS9 All the alarms are described in section 18 Alarm list ISOBUS E Control together with the suggested action required Alarm levels Yellow mark...

Page 28: ...en Operational settings This is where the settings are entered for hydraulic row unit pressure If the machine is equipped with hydraulic row unit pressure and the function is activated Basic settings and calibration No settings in this menu need to be made during operation Alarms Press the button to access the alarms menu The alarms menu shows a detailed description of the nature of the alarm alar...

Page 29: ...ched off and on by pressing the micro granulate symbol D Adjustment of sown seed amount Pressing the field for the seed or fertiliser feed rate will cause a pop up window for variable adjustable feed rate to appear See 12 10 2 Virtual Terminal ISOBUS E Fan rpm or air pressure If front hopper has been selected is also displayed Press the field to switch value F Operation speed G Tramlining The firs...

Page 30: ... Enter the number of row units G Record the machine s serial number here H WS9 software version I Gateway software version J Hydraulic row unit pressure ON OFF K Activate Task Control and open a settings submenu L Setting for the number of level sensors for fertiliser M Setting for the number of sensors for the depth stopper Value 1 is used if there are transport wheels in the centre section only ...

Page 31: ...ollowing A Variable feed rate according to the control file ON OFF B Section Y distance between the point of ground contact and the point of application This value together with the value in the field Offset Y is the same as the distance from the coupling device to the seed coulter Expressed in mm C SC Turn On Time Time compensation for seed transportation switch on Example if it takes 4 seconds f...

Page 32: ...ccuracy alarm level Generates an alarm if the planting accuracy for one of the row units is less than the set alarm level D Alarm delay sec for planting accuracy E Alarm level for the number of skips within each row Default setting 20 F Alarm level for the number of doubles within each row Default setting 20 G Alarm delay sec for the number of skips and doubles H Alarm level for percentage deviati...

Page 33: ...n of rows and overlaps The following will be displayed Figure 11 12 The screen above shows a suggested tramline based on the information entered A Number of bouts B Overlap C Tramlining 11 2 5 Row unit settings Figure 11 13 Awarning is shown before you enter the settings menu Do not change any settings in this menu if you are unsure An incorrect value could cause a row unit to stop working Every m...

Page 34: ...raise the machine to the LowLift position The set value is a percentage of the LowLift height D Lift height The machine s current height E Lowering stop sowing position The position for lowering stop sowing position should not be changed when output start output stop and LowLift are set The setting is made during basic machine setup The drilling depth is set individually for each row unit Adjustme...

Page 35: ... plants in the upper row or the number of seeds in the lower row The selected calibration method is shown in the operations menu L Calibrate Calibration The calibration is normally carried out on one seed feed housing unit and the values are automatically carried over to the others If desired it is also possible to calibrate each seed meter individually Check that there is seed in the seed hopper ...

Page 36: ...t and the values are automatically carried over to the others If desired it is also possible to calibrate one output unit individually Before calibration check that there is a sufficient amount of fertiliser in the fertiliser hopper The depth of fertiliser in the hopper should be at least 15 cm 1 Set the output units and select a output roller so that it suits the current fertiliser type 2 Enter t...

Page 37: ...on is normally carried out on one output unit and the values are automatically carried over to the others If desired it is also possible to calibrate one output unit individually Before calibration check that there is a sufficient amount of fertiliser in the fertiliser hopper The depth of fertiliser in the hopper should be at least 15 cm 1 Set the output units and select a output roller so that it...

Page 38: ...t the pulse counter 3 Drive the selecteddistance with the machine lowered to the drilling position and press B at the stop point 4 Press the field E and enter the distance driven in metres 5 Press button C The number of pulses per metre driven is calculated and automatically updated in field F 11 4 Operational settings Figure 11 24 If hydraulic row unit pressure has been activated during setup the...

Page 39: ...arm has been activated 11 6 Alarms Figure 11 26 When an alarm is triggered an audible signal will be emitted and the alarm will be displayed visually on the home screen Enter the alarms menu by pressing the alarm symbol The nature of the alarm is described directly on the screen If an alarm relates to one or more specific row units all the row units are displayed as a line of numbered blocks where...

Page 40: ...al ISOBUS The error condition must be dealt with and the alarm acknowledged before the output is restarted The alarm levels are set in the alarms menu under settings see 11 2 3 Alarm levels 36 903075 en gb 07 06 2017 ...

Page 41: ... continue to work on the surface White symbol HighLift LowLift disabled The machine may not be reversed when in LowLift position 12 4 Lift stop Press on the field in the work display to select the function Green symbol Lift stop enabled Lift the bout marker using the hydraulic connection Used when the bout markers are to be retracted without lifting the machine from the bout e g to pass a post or ...

Page 42: ...ions the method that is not used should always be on This means that if the symbol is enabled on the iPad the hydraulic switch on will always be active In the same way if the hydraulic switch on is used the symbol will always be activated 12 9 The tramlining program It is possible to manually select the bouts in the tramline program It may be necessary to do so such as in cases where there are irr...

Page 43: ...ing for the amount of seed delivered The percentage change is recorded in the calibration menu Figure 12 3 Open the pop up window by pressing the field for the feed rate Close the window by pressing the same field that opened the window increases the feed rate in accordance with the selection in calibration reduces the feed rate in accordance with the selection in the calibration resets to zero 90...

Page 44: ...e machine is going 1 cm to the left of the tractor key in 10 mm C Seed section Y The distance between the ground contact point and the seed coulters measured in mm Note that if the seed coulters are positioned in front of the ground contact point the value should be negative D Fertiliser sec tion Y The distance between the ground contact point and the fertiliser coulters measured in mm Note that i...

Page 45: ...s and 1 75 seconds as 1750 ms SC off time The time it takes from when a motor stops to when the product ceases to be delivered measured in ms milliseconds This means that 1 second will be entered as 1000 ms and 1 75 seconds as 1750 ms Time for fertiliser Time for seed Time for micro granulate TPF 1000 300 800 TPR 1000 300 800 TPR3 1000 300 800 TPT 1000 300 800 TPV 2500 300 800 Note that the above ...

Page 46: ...sportation mode when the terminal is started wing folding mode is displayed see Figur 14 1 Fold out the wings as follows 1 Press the wing folding button for three seconds The transportation mode button is displayed 2 Fold out the wing sections manually or with the hydraulic lever for wing folding The home screen button is displayed 3 Press the home screen button 14 1 1 Switching between transporta...

Page 47: ...til all movement has stopped The cylinders allow seepage when in their top and bottom positions so that the oil can overflow through the system and expel any air Always repeat this when hitching the tractor before adjusting the machine and several times during the working day If the machine is equipped with support wheels applies to TPF8 first lower the machine to the working position in order to ...

Page 48: ... the machine is equipped with hydraulic wing folding rotate the wings to the transportation position using the hydraulic lever for wing folding 6 Lock the wings in the retracted position with the locking pins in position A on both sides 7 Fit both the safety catches in position C on both wheel cylinders in the centre section The machine must not rest on the safety catches during transportation C 4...

Page 49: ...o 8 row Type Row Bank Port Bank Port 1 B 5 B 7 2 B 3 B 5 3 B 1 B 3 4 C 1 B 1 5 C 3 C 1 6 C 5 C 3 7 C 5 8 C 7 Table 15 2 TPF 6 8 Micro granulate Tempo 6 row Tempo 8 row Type Row Bank Port Bank Port 1 B 6 B 8 2 B 4 B 6 3 B 2 B 4 4 C 2 B 2 5 C 4 C 2 6 C 6 C 4 7 C 6 8 C 8 B C D Bank Port 903075 en gb 07 06 2017 45 ...

Page 50: ...Motor outputs Table 15 3 TPF 6 8 Fertiliser Tempo 6 row Tempo 8 row Type Row Bank Port Bank Port 1 D 2 D 1 2 D 3 D 2 3 D 4 D 3 4 D 5 D 4 5 D 6 D 5 6 D 7 D 6 7 D 7 8 D 8 46 903075 en gb 07 06 2017 ...

Page 51: ...7 5 C 3 C 1 6 C 5 C 3 7 C 5 Table 15 5 TPF 6 7 Micro granulate Tempo 6 row Tempo 7 row Type Row Bank Port Bank Port 1 B 6 B 6 2 B 4 B 4 3 B 2 B 2 4 C 2 B 8 5 C 4 C 2 6 C 6 C 4 7 C 6 Table 15 6 TPT 6 7 Fertiliser Tempo 6 row Tempo 7 row Type Row Bank Port Bank Port 1 D 1 D 1 2 D 2 D 2 3 D 3 D 3 4 D 5 D 4 5 D 6 D 5 6 D 7 D 6 7 D 7 903075 en gb 07 06 2017 47 ...

Page 52: ... 3 B 5 B 5 4 B 7 B 7 5 C 9 6 C 11 7 Table 15 8 TPR4 TPR6 Micro granulate Tempo R4 Tempo R6 Type Row Bank Port Bank Port 1 B 2 B 2 2 B 4 B 4 3 B 6 B 6 4 B 8 B 8 5 C 10 6 C 12 7 Table 15 9 TPR4 TPR6 Fertiliser Tempo R4 Tempo R6 Type Row Bank Port Bank Port 1 D 17 D 17 2 D 20 D 20 3 D 21 D 19 4 D 24 D 22 5 D 21 6 D 24 7 48 903075 en gb 07 06 2017 ...

Page 53: ... C 13 C 13 C 9 8 C 15 C 15 C 10 9 D 17 D 17 C 11 10 D 19 C 12 11 D 21 C 13 12 D 23 C 14 13 D 17 14 D 18 15 D 19 16 D 20 17 D 21 18 D 22 Table 15 11 TPR8 TPR18 Micro granulate Tempo R8 Tempo R9 Tempo R 12 Tempo R 18 Type Row Bank Port Bank Port Bank Port Bank Port 1 B 2 B 2 B 2 2 B 4 B 4 B 4 3 B 6 B 6 B 6 4 B 8 B 8 B 8 5 C 10 C 10 C 10 6 C 12 C 12 C 12 7 C 14 C 14 C 14 8 C 16 C 16 C 16 9 D 19 D 18 ...

Page 54: ...ling 4 5 m with frame Micro granulate Tempo 6 Tempo 7 Tempo 8 450 500 Type Bank Port Row Row Row B 2 1 1 1 B 4 2 2 2 B 6 3 B 8 3 3 4 C 2 4 4 5 C 4 5 6 C 6 5 6 7 C 8 6 7 8 Table 15 14 12 row cabling 6 m with frame Seed Tempo 8 Tempo 9 Tempo 10 600 Tempo 12 450 500 Type Bank Port Row Row Row Row B 1 1 1 1 1 B 3 2 2 2 2 B 5 3 3 B 7 3 3 4 4 C 1 5 C 3 4 4 5 6 C 5 5 5 6 7 C 7 6 8 D 1 6 7 7 9 D 3 8 10 D ...

Page 55: ...2 2 2 2 B 6 3 3 B 8 3 3 4 4 C 2 5 C 4 4 4 5 6 C 6 5 5 6 7 C 8 6 8 D 2 6 7 7 9 D 4 8 10 D 6 7 8 9 11 D 8 8 9 10 12 Table 15 16 12 row cabling 7 2 m with frame Seed Tempo 10 Tempo 11 Tempo 12 500 Type Bank Port Row Row Row B 1 1 1 1 B 3 2 2 2 B 5 3 3 3 B 7 4 4 4 C 1 5 C 3 5 5 6 C 5 6 7 C 7 6 7 8 D 1 7 8 9 D 3 8 9 10 D 5 9 10 11 D 7 10 11 12 903075 en gb 07 06 2017 51 ...

Page 56: ...ng 7 2 m with frame Micro granulate Tempo 10 Tempo 11 Tempo 12 500 Type Bank Port Row Row Row B 2 1 1 1 B 4 2 2 2 B 6 3 3 3 B 8 4 4 4 C 2 5 C 4 5 5 6 C 6 6 7 C 8 6 7 8 D 2 7 8 9 D 4 8 9 10 D 6 9 10 11 D 8 10 11 12 52 903075 en gb 07 06 2017 ...

Page 57: ...Electrical components 16 Electrical components 16 1 Power supply Gateway Figure 16 1 Earth connection Voltage 12 V 1 and 2 3 and 4 2 4 12V 3 1 903075 en gb 07 06 2017 53 ...

Page 58: ...nstruction manual 17 2 Troubleshooting list Critical alarms should always be investigated so that the basic reason for the alarm can be remedied Critical alarms on a fertiliser or micro granulate motor can lead to repeated stoppages of the entire output Given that the entire machine output is stopped whenever an alarm appears relating to a single fertiliser or micro granulate motor it may be neces...

Page 59: ...draulic valves are switched off The seed drill generator is not charging 6 Supply voltage for fertiliser motors too low The seed drill s battery generator is supplying a voltage of less than 11 V Gateway remains on but certain functions such as electric motors and hydraulic valves are switched off The seed drill generator is not charging 7 CAN timeout for seed The time limit for CAN communication ...

Page 60: ...ting on the motor shaft 17 Programmable over current micro granulate There is overload of the micro granulate motor The motor shuts down when the power supply exceeds 1 5 A Check and clean the output unit if it has stopped 18 Programmable over current fertiliser There is overload of the fertiliser motor The motor shuts down when the power supply exceeds 1 5 A Check and clean the output unit if it ...

Page 61: ...de on the sensor The diode should light up when the pin on the fan shaft passes the sensor The gap between the sensor and the pin should be between 1 and 2 mm Adjust if necessary An illuminated diode is no guarantee that the sensor is working properly If the alarm appears only occasionally this is probably because the sensor is either incorrectly adjusted or defective 30 Feed stop Level for low li...

Page 62: ... given row or the entire machine The reference value is the set value in the programming menu 41 Micro granulate feed rate The machine s micro granulate motors are not managing to feed at the desired feed rate Reduce the feed rate or the speed Try changing to a roller that feeds a larger amount of micro granulate NB Changing the roller means the calibration must be done again 42 Fertiliser feed ra...

Page 63: ...re the level sensors are placed If there is fertiliser in the hopper The sensitivity of the sensor has been incorrectly set 53 Level sensor error Check the sensor s cable contacts and connections Check that the sensor is not dirty or damp Wipe the sensor clean with a dry cloth The sensor may be defective 54 Level sensor error left sensor Check the sensor s cable contacts and connections Check that...

Page 64: ...than the set lower alarm level Check the alarm limit settings that are programmed in the menu for alarm levels Check the rotation speed sensor cable connectors and connections Check the sensor s functionality by rotating the fan wheel manually and checking the diode on the sensor The diode should light up when the pin on the fan shaft passes the sensor The gap between the sensor and the pin should...

Page 65: ...high FH The machine will not start or stops because the system has been overloaded Check and clean the output unit if it has stopped Wait until the machine has cooled down Upper limit 80 C 79 Temperature is too low FH The machine will not start because the temperature has dropped below the permissible limit 5 C for an appropriate output working temperature 80 CAN timeout for GW to FH The time limi...

Page 66: ...gear setting and cabling Check the power supply to the output unit Check the cabling contacts and connections 84 Error in WS6 software version for FH Incorrect WS6 software version Contact service personnel for a WS6 software update 62 903075 en gb 07 06 2017 ...

Page 67: ...63 903075 en gb 07 06 2017 ...

Page 68: ...Väderstad AB SE 590 21 VÄDERSTAD Sweden Phone 46 142 820 00 www vaderstad com ...

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