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US drives PHOENIX EX Instruction Manual Download Page 170

APPENDIX B-2 

 

 

PHOENIX POWER CIRCUIT TEST TABLE 

 

WARNING 

To avoid  a hazard of electric shock, after the input and control power is removed from the drive and the ROM 
display is no longer lit, wait five (5) minutes for DC bus capacitors to fully discharge before opening the drive to 
make this test. Verify that the voltage on the DC bus capacitors has discharged by measuring the DC bus voltage 
at the +DC & –DC terminals of the drive. The voltage must be zero. 

 

Fuse Check : 
Check all fuses. Do not replace any fuse before performing the following checks. Please note if an on-board fuse (soldered 
to the control or power board) is open do not attempt to replace it. An open on-board fuse  indicates a damaged board.       

 

Visual Check: 
Check all fuses, boards, wire harnesses, connectors, bus bars and enclosure walls for discoloration & damage of 
components. 

 

Ohmic Check 

 

Size 0: 
Check D7 through D18 for shorts using meter set for diode check.  These diodes are located on inverter board (lower 
board). To access these diodes remove only bottom endplate (2.5”x8.75”) held by two screws only. In the same area also 
check for burnt or discolored resistors R19 to R30.        

 

Size 1, 2 & 3: 
Check IGBT personality boards P/N: 3000-2020, 3000-2025, 3000-2030, 2085 for the following: 

-

 

Burnt or discolored resistors R1, R2, & R3 (6 sets per drive)  

-

 

Shorted D1 & D2 using meter set for diode check (6 sets per drive). 

These personality boards are either soldered or screwed on the IGBT’s (power transistors).  

  

 

Size 0 Through 3 

+ Lead 

−

 Lead 

Meter setting 

Reading 

 

L1 L2 20k 

ohms 

OL 

 

L2 L3 20k 

ohms 

OL 

 

L1 L3 20k 

ohms 

OL 

 

U V 200K 

ohms 

10-30K 

Ω

 

 

V W 200K 

ohms 

10-30K 

Ω

 

 

W U  200K 

ohms 

10-30K 

Ω

 

 

DC + 

DC 

−

 

DIODE 

Charge to OL 

 

DC 

−

 

DC + 

DIODE 

0.5V-0.8V 

 

L1, L2, L3 

DC + 

DIODE 

OL, OL, 0.5V-0.8V (with SCR precharge)   

L1, L2, L3 

DC + 

DIODE 

0.5V-0.8V (with Contactor precharge) 

 

DC + 

L1, L2, L3 

DIODE 

Charge to OL 

 

DC 

−

 

L1, L2, L3 

DIODE 

0.5V 

 

L1, L2, L3 

DC 

−

 

DIODE 

Charge to OL 

 

L1, L2, L3, DC+  GND 

200k ohms 

OL 

 

DC 

−

, U, V, W 

GND 200k 

ohms 

OL 

 

DC

−

  

U, V, W 

DIODE 

0.3V-0.5V 

 

U, V, W 

DC+ 

DIODE 

0.3V-0.5V 

 

Size 0 DC+ and DC- are on connector P11 (Vc+ & Vc-) top board (4000-4130).    

 

For Size 2 Drive:   

U, V, W 

- Right side of bus fuse 

DIODE 

0.3V-0.5V 

 

Left side of bus fuse 

- Right side of bus fuse 

20K 

0.002-0.005K

Ω

 

 

Bus fuse located at bottom of enclosure.  
 
For Size 3 Drive:   

Bottom of bus fuse 

U, V, W 

DIODE 

0.3V-0.5V 

 

Top of bus fuse 

- Bottom of bus fuse 

20K 

0.002-0.005K

Ω

 

 

Bus fuse located at bottom of enclosure.  

    

Summary of Contents for PHOENIX EX

Page 1: ...INSTRUCTION MANUAL PHOENIX EX 3 TO 3500 HP VECTOR AC DRIVE ...

Page 2: ...es like all electrical equipment in industry if not properly installed and operated can cause personal injury Always use common sense when working around electrical equipment Make sure you read this manual before any work on the drive begins Never work on this drive if you are tired or under the influence of any drug The drive must be grounded and installed in accordance with National Electrical C...

Page 3: ...4 3 6 2 Drive Programming 3 5 SECTION TITLE PAGE 3 6 3 Remove Power 3 5 3 6 4 Reconnect Motor 3 5 3 6 5 Check for Correct Motor Rotation 3 5 3 6 6 Check for Proper Operation 3 6 3 7 Typical Control Setups 3 6 3 7 1 Keypad Mode 3 6 3 7 2 Keypad Start Stop with Analog Speed Reference 3 6 3 7 2 a 3 Wire or Momentary Contact Control with Keypad Speed Reference 3 7 3 7 2 b 2 Wire or Maintained Contact ...

Page 4: ...ounting Information Size 2 with Disconnect Switch and Fuses Nema Type 1 2 8 2 2g Phoenix Mounting Information Size 3 with Disconnect Switch and Fuses Nema Type 1 2 9 2 2h Phoenix Mounting Information Size 0 with Bypass Nema Type 1 2 10 2 2i Phoenix Mounting Information Size 1 with Bypass Nema Type 1 2 11 FIGURE PAGE 2 2j Phoenix Mounting Information Size 2 with Bypass Nema Type 1 2 12 2 3 Recommen...

Page 5: ...ve and the associated machinery should plan or implement the installation start up and subsequent maintenance of the Drive Failure to comply may result in personnel injury and or equipment damage WARNING An incorrectly applied or installed Drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply...

Page 6: ...rive horsepower Control power ride thru 2 seconds or greater depending on load Environmental Specifications Ambient Temperature 10 C to 50 C 14 F to 122 F Nema type 1 enclosed Storage Temperature 40 C to 70 C 40 F to 158 F Nema type 1 enclosed Altitude Sea level to 3300 Feet 1000m without derating Humidity 95 relative humidity non condensing Vibration 9 8m sec2 1 0G peak Immunity IEEE C62 41 1991 ...

Page 7: ...l control diagnostics Simple programming through the Real time Operator module R O M with all data entries and monitoring in engineering units with English descriptions Setpoint Control P I D Injection DC Braking with braking time calculated automatically by the drive Critical speed rejection Programmable autorestart Fixed or variable carrier programmable Programmable Total Drive Run Time accumula...

Page 8: ...AM SW Speed Potentiometer Availability Factory Installed Only P POT Automatic Bypass Adder For Size 0 Drive with Manual Bypass Availability Factory Installed Only P ABP0 Automatic Bypass Adder For Size 1 Drive with Manual Bypass Availability Factory Installed Only P ABP1 Automatic Bypass Adder For Size 2 Drive with Manual Bypass Availability Factory Installed Only P ABP2 Automatic Bypass Adder For...

Page 9: ... SIZE 2 E2 0040 N1 30 40 80 104 33 43 74 96 31 40 150 E2 0050 N1 40 50 104 130 43 54 96 120 40 50 200 E2 0060 N1 50 60 130 163 54 68 120 155 50 64 250 E2 0075 N1 60 75 154 192 60 80 140 186 58 77 300 E2 0100 N1 75 100 192 248 80 103 186 230 77 96 300 E2 0100HT N1 100 248 103 230 96 300 SIZE 3 E2 0125NT N1 125 312 130 290 121 400 E2 0125HT N1 125 312 130 290 121 400 E2 0150NT N1 150 360 150 335 139...

Page 10: ...79 500 E4 0350NT N1 350 414 344 385 320 600 E4 0350HT N1 350 414 344 385 320 600 E4 0400NT N1 400 477 397 444 369 700 E4 0400HT N1 400 477 397 444 369 700 E4 0450NT N1 450 540 449 503 418 800 E4 0450HT N1 450 540 449 503 418 800 E4 0500NT N1 500 600 499 558 464 800 E4 0500HT N1 500 600 499 558 464 800 SIZE 4 E4 0600NT N1 600 720 599 670 557 5 E4 0600HT N1 600 720 599 670 557 5 E4 0700NT N1 700 840...

Page 11: ...00 E5 0350NT N1 350 336 335 333 331 500 E5 0350HT N1 350 336 335 333 331 500 E5 0400NT N1 400 382 380 378 377 600 E5 0400HT N1 400 382 380 378 377 600 E5 0450NT N1 450 432 430 428 426 700 E5 0450HT N1 450 432 430 428 426 700 E5 0500NT N1 500 472 470 467 465 700 E5 0500HT N1 500 472 470 467 465 700 E5 0600NT N1 600 576 574 570 568 800 E5 0600HT N1 600 576 574 570 568 800 SIZE 4 E5 0700NT N1 700 672...

Page 12: ...1 8 INTRODUCTION END INTRODUCTION SECTION ...

Page 13: ...2 2 INITIAL CHECKS Before installing the PHOENIX Drive check the unit for physical damage sustained during shipment If damaged file a claim with the shipper and return for repair following the procedures outlined on the back cover If no damage is observed remove all shipping restraints and padding Check drive nameplate data for conformance with the AC power source and motor 2 3 DETERMINING CONTROL...

Page 14: ...ive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2 PHOENIX Mounting Information Size 0 N...

Page 15: ... drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2a PHOENIX Mounting Information Size 1 Nema Type ...

Page 16: ...e drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2b PHOENIX Mounting Information Size 2 Nema Type...

Page 17: ...to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Size 3 enclosures can also be free standing with optional floor stand kit from US Drives Inc All Size 4 drives are free standing enclosures Co...

Page 18: ...ng and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2d PHOENIX Mounting Information Size 0 with Disconnect S...

Page 19: ...nching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2e PHOENIX Mounting Information Size 1 with Disconnect Switch and...

Page 20: ...nching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2f PHOENIX Mounting Information Size 2 with Disconnect Switch and...

Page 21: ...ccess inside the drive and to punch holes for conduits End plates must be removed from the drive before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive Figure 2 2g PHOENIX Mounting Information Size 3 with Disconnect Switch and Fuses Nema Type 1 ...

Page 22: ...fore drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2h PHOENIX Mounting Information Size 0 with B...

Page 23: ...ling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2i PHOENIX Mounting Information Size 1 with Bypass Nem...

Page 24: ...lling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal gap on both sides of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to left and right sides of the drive to help seal and secure the drive Figure 2 2j PHOENIX Mounting Information Size 2 with Bypass Ne...

Page 25: ... grounded is highly recommended These drives contain PE referenced MOV devices for input transient voltage limiting Transients occurring on a non ground referenced voltage source may generate excessive line to ground voltages which could exceed the limits of the insulation system of the drive Under these conditions it is highly recommended that a system level transient voltage suppression device b...

Page 26: ...nt that may be nearby The cable from the drive to the motor carries switched voltages and should be routed well clear of sensitive equipment The ground conductor of the motor cable should be connected to the drive ground stud directly Connecting this ground conductor to a cabinet ground point or ground bus bar may cause high frequency current to circulate in the ground system of the drive enclosur...

Page 27: ...ectly to drive provides a direct path for high frequency current returning from the motor frame and ground conductor At the motor end the ground conductor should also be connected to the motor case ground See Figure 2 3 If armored or shielded cables are used the armor shield should be grounded at both ends per figure 2 3 2 8 3 Control Logic and Signal Grounding The control logic and signal wiring ...

Page 28: ...2 16 INSTALLATION AND WIRING Figure 2 3 Recommended Power Wiring ...

Page 29: ... of noise between the motor leads of different drives The cable shield connected to ground at both the drive end and the motor end Armored cable can also be used effectively to shield the motor leads If possible it should only be grounded at the drive end and to the motor frame at the motor end With PVC coated armored cable if the armored cable is grounded at a user supplied cabinet entrance shiel...

Page 30: ...through junction or terminal boxes that have non signal wiring 2 10 2 Signal Wire Requirements Size and install all wiring in conformance with the requirements of national and local industrial safety regulations NEC VDE 0160 BSI etc Use shielded wire for reference and other signal wire connections Route all signal wiring away from high current lines such as AC lines Always run the signal wire in s...

Page 31: ...Block Locations for Drive Control Board Type of Termination at Drive Maximum Cable Length With General Purpose Motor Feet Meters Maximum Cable Length With Definite Purpose Inverter Fed Motor 1 Feet meters None 100 30 400 120 3 Reactor at Drive2 300 90 600 180 dv dt Filter at Drive3 1000 300 3000 915 Carrier Suppression Filter4 10 Miles 16 Kilometers 10 Miles 16 Kilometers LED2 TB1 TB4 CONNECTION D...

Page 32: ...2 20 INSTALLATION AND WIRING Figure 2 5 Control Logic and Signal Wiring ...

Page 33: ...Operated Potentiometer MOP mode The MOP mode allows Keypad Reference to be increased or decreased by use of the Up and Down arrow keys Pressing the enter key the display will revert to the power up display Left Arrow Key Pressing the left arrow key when in the menu parameter scrolling mode moves the flashing cursor from menu level to parameter number and vise versa the up or down arrow keys can be...

Page 34: ...u M01 Frequency reference selection limits and filters M02 Ramps M03 Encoder M04 Current limits and torque control M05 Motor control M06 Operational modes M07 Analog inputs and outputs M08 Digital inputs M09 Digital outputs bit selectors M10 Status logic and diagnostic information M11 Miscellaneous M12 Programmable thresholds and variable selectors M13 Timer functions M14 PID control loop M15 Posi...

Page 35: ...ontrol Keypad in place of values When these parameters are accessed and edited using serial communications a numerical equivalent is displayed on the host computer The numerical equivalent is used for programming these parameters 3 4 7 Restore All Parameters to Factory Default Values To restore all parameters to factory default value 1 Make sure the drive is disabled and that the motor is not bein...

Page 36: ...nging Phoenix parameters Previous programming may affect the drive status when power is applied If the state of the parameters is in question load factory defaults as detailed in section 3 4 7 Drive Programming before proceeding Remote start circuits may be connected to TB2 of the control board Confirm that all circuits are in a de energized state before applying power User supplied voltages may e...

Page 37: ...ONGER LIT WAIT FIVE 5 MINUTES FOR BUS CAPACITORS TO FULLY DISCHARGE 3 6 4 Reconnect Motor WARNING In the following steps rotation of the motor in an undesired direction can occur To guard against possible equipment damage it is recommended that the motor be disconnected from the load before proceeding 1 Reconnect motor leads and close drive door 3 6 5 Check for Correct Motor Rotation 1 Reapply pow...

Page 38: ... setups described below are from factory default setup shipped with all standard drives 3 7 1 Keypad Mode Keypad Start Stop Keypad Reference NOTE Reverse function is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 and M06P18 KEYPAD CONT MODE to ALL KEYS Start command Keypad RUN key Stop command Keypad STOP key FWD REV command Keypad FWD REV key Jog command JOG contact at TB2 3 TB2 1 ...

Page 39: ...B2 3 TB2 1 Reset command keypad STOP RESET key or pushbutton at TB2 7 TB2 1 Speed reference source Keypad reference M01P04 Note Reverse function is disabled If FWD REV function is needed set M06P23 DISABLE REV ROT to 0 to enable 3 7 2 b 2 Wire or Maintained Contact Control with Keypad Speed Reference Change the following parameters in the order as shown M06P07 SEQUENCING MODE 2 WIRE Note If analog...

Page 40: ... contact at TB2 3 TB2 1 Reset command keypad STOP RESET key or pushbutton at TB2 7 TB2 1 Speed reference source Keypad reference M01P04 NOTE Reverse function is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 to enable 3 7 4 2 Wire or Maintained Contact with Analog Speed Reference Change the following parameters in the order as shown M06P07 SEQUENCING MODE 2 WIRE Manual Mode Start St...

Page 41: ... 20MA operation with min speed when loss of 4 20MA signal refer to M07P13 description for other choices NOTE Reverse function is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 and set M06P18 KEYPAD CONT MODE to ALL KEYS when HAND mode is Keypad reference M01P04 or M06B14 KEYPAD FWD REV 1 when HAND mode is analog reference 1 speed potentiometer 3 7 6 HAND AUTO with 3 Wire Control in ...

Page 42: ... function is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 and M06P18 KEYPAD CONT MODE to ALL KEYS 3 7 8 HAND OFF AUTO 2A Control Hand Mode Start command Keypad RUN key Stop command Keypad STOP key FWD REV command Keypad FWD REV key Jog command JOG contact at TB2 3 TB2 1 Reset command keypad STOP RESET key or pushbutton at TB2 7 TB2 1 Speed reference source Keypad reference M01P04 ...

Page 43: ...tion is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 and M06P18 KEYPAD CONT MODE to ALL KEYS 3 7 10 HAND OFF AUTO 1B Control Change the following parameters in the order shown M08P21 F8 INPUT DESTINA 6 15 M06B15 M01B08 KEYPAD CONTROL 0 M06P18 KEYPAD CONT MODE NO KEYS M06B16 EN KEYPAD STOP 1 M08P15 F5 INPUT DESTINA 6 17 M06B17 M08B20 F7 INVERT 1 M06B09 SEQUENCING BIT1 0 Hand Mode S...

Page 44: ...E REV ROT to 0 and wire TB2 3 to TB2 9 3 7 11 a HAND OFF AUTO LOCAL REMOTE 2B a Change the following parameters in the order as shown M08P21 F8 INPUT DESTINA 6 15 M06B15 M01B08 KEYPAD CONTROL 0 M06P18 KEYPAD CONT MODE NO KEYS M06B16 EN KEYPAD STOP 1 M08P15 F5 INPUT DESTINA 6 17 M06B17 M06B09 SEQUENCING BIT1 0 Hand Mode Start command Keypad RUN key Stop command Keypad STOP key FWD REV command Keypa...

Page 45: ...ion is disabled If FWD REV is needed Auto Mode Only set M06B23 DISABLE REV ROT to 0 to enable 3 7 13 RUN Forward RUN Reverse 2 Wire Control Change the following parameters in the order shown M06P07 SEQUENCING MODE RFWD RREV M06B23 DISABLE REV ROT 0 If RUN FWD and RUN REV are asserted at the same time the drive will stop Keypad RUN STOP and FWD REV user key are not operational in this sequencing mo...

Page 46: ...o M07P13 description for other choices Note If TB2 9 is wired to TB2 1 keypad control mode is enabled and the following has priority Start command Keypad RUN key Stop command Keypad STOP key FWD REV command Keypad USER key Speed reference source Keypad reference M01P04 3 7 15 Hand Off Auto 4A Control Hand Mode Start command HAND RUN pushbutton as wired above Stop command HAND STOP pushbutton as wi...

Page 47: ...erse function is disabled If FWD REV is needed set M06B23 DISABLE REV ROT to 0 3 7 17 Motorized Potentiometer with 3 Wire Control Change the following parameters in the order shown M08P15 F5 INPUT DESTINA 6 27 M06B27 M08P19 F7 INPUT DESTINA 6 28 M06B28 M01B07 SEL PRESET SPEED 1 M06P31 MOP DESTINATION 1 25 M01P25 M06P30 MOP SCALE FACTOR 060 Keypad Control KPD CTRL Start command Keypad RUN key Stop ...

Page 48: ... set M06B23 DISABLE REV ROT to 0 and M06B17 EN KEYPAD FWD RV to 1 3 7 19 Preset Speeds with 2 Wire Control Change the following parameters in the order shown M06P07 SEQUENCING MODE 2 WIRE M01B07 SEL PRESET SPEED 1 M02B07 RAMPS SELECTION 1 M08P15 F5 INPUT DESTINA 1 24 M01B24 M08P17 F6 INPUT DESTINA 1 23 M01B23 M08P19 F7 INPUT DESTINA 1 22 M01B22 Keypad Control KPD CTRL Start Stop command RUN contac...

Page 49: ...tting M06B23 DISABLE REV ROT to 0 and M01B10 BIPOLAR SELECT to 1 3 7 20 Preset Speeds with 3 Wire Control Change the following parameters in the order shown M01B07 SEL PRESET SPEED 1 M02B07 RAMPS SELECTION 1 M08P15 F5 INPUT DESTINA 1 24 M01B24 M08P17 F6 INPUT DESTINA 1 23 M01B23 M08P19 F7 INPUT DESTINA 1 22 M01B22 Keypad Control KPD CTRL Start command Keypad RUN key Stop command Keypad STOP key FW...

Page 50: ...ng M06B23 DISABLE REV ROT to 0 and M01B10 BIPOLAR SELECT to 1 3 7 21 a Auto Preset Scan Timer with 3 Wire Control Change the following parameters in the order shown M01B07 SEL PRESET SPEED 1 ENABLE PRESET SCAN TIMER M01B42 PRESET SEL MODE 1 M01P43 PRESET SCAN MODE 1CYC STOP M02B07 RAMPS SELECTION 1 SYNC RAMPS TO PRESETS M08P19 F7 INPUT DESTINA 1 45 PRESET SCAN RSET M09P14 BIT SEL2 SOURCE1 10 02 DR...

Page 51: ...Control KPD CTRL Start command Keypad RUN key Stop command Keypad STOP key FWD REV command Keypad FWD REV key Speed reference source Keypad reference M01P04 Auto Preset Scan Timer Control AUTO PRESET CTRL Start command Keypad RUN key Stop command Keypad STOP key Preset Scan Reset Keypad STOP RESET key when drive is not in RUN state Speed reference source PRESET INDICATOR Program the following pres...

Page 52: ... reset delay in seconds When the programmed value of M10P27 NO OF AR ATTEMPTS is reached any further trips of the same type will not cause a reset A trip of a different type will cause a reset M10P27 NO OF AR ATTEMPTS If no trip has occurred for 10 minutes the reset count is cleared M10B28 VFD OK DELAYED This parameter can be used to hold Drive Normal status bit M10B01 at 1 until the last Auto Res...

Page 53: ...ce source Keypad reference M01P04 PID Control PID CTRL Start command RUN pushbutton at TB2 2 TB2 1 Stop command STOP pushbutton at TB2 5 TB2 1 PID Reference Analog Ref 1 at TB4 2 0 10Vdc PID Feedback Analog Ref 2 at TB4 4 4 20MA FWD REV command Contact at TB2 4 TB2 1 Jog command JOG contact at TB2 3 TB2 1 Reset command keypad STOP RESET key or pushbutton at TB2 7 TB2 1 For 60Hz motor speed range s...

Page 54: ...se linearly by 100 every second With an error that is increasing by 100 per second if M14P12 1 000 the output produced by the D term will be 100 If a minimum and a maximum are needed for the PID output use M14P13 PID HIGH LIMIT and M14P14 PID LOW LIMIT PID Input Scaling All variable inputs to the PID M14P02 M14P03 M14P04 are automatically scaled to variables having the range 100 0 or 0 100 0 if th...

Page 55: ...Figure 4 1 Basic Structure of the Control System MENU AND PARAMETER DESCRIPTION 4 1 4 0 MENU AND PARAMETER DESCRIPTIONS 4 1 MENU DESCRIPTIONS ...

Page 56: ...Figure 4 2 Menu 1 Frequency Reference Limits and Filters 4 2 MENU AND PARAMETER DESCRIPTION ...

Page 57: ...Figure 4 3 Menu 2 Ramps MENU AND PARAMETER DESCRIPTION 4 3 ...

Page 58: ...Figure 4 4 Menu 3 Speed Input and Speed Loop 4 4 MENU AND PARAMETER DESCRIPTION ...

Page 59: ...MENU AND PARAMETER DESCRIPTION 4 5 Figure 4 5 Menu 4 Current Limits Torque Flux Control ...

Page 60: ...4 6 MENU AND PARAMETER DESCRIPTION Figure 4 6 Menu 5 Motor Control ...

Page 61: ...MENU AND PARAMETER DESCRIPTION 4 7 Figure 4 7 Menu 6 Operational Modes ...

Page 62: ...Figure 4 8 Menu 7 Analog Inputs and Outputs 4 8 MENU AND PARAMETER DESCRIPTION ...

Page 63: ...MENU AND PARAMETER DESCRIPTION 4 9 Figure 4 9 Menu 8 Programmable Digital Inputs and Mode Selector ...

Page 64: ...4 10 MENU AND PARAMETER DESCRIPTION Figure 4 10 Menu 9 Programmable Digital Outputs and Bit Selector ...

Page 65: ...MENU AND PARAMETER DESCRIPTION 4 11 Figure 4 11 Menu 10 Status Logic and Diagnostic Information ...

Page 66: ...4 12 MENU AND PARAMETER DESCRIPTION Figure 4 12 Menu 11 Miscellaneous ...

Page 67: ...MENU AND PARAMETER DESCRIPTION 4 13 Figure 4 13 Menu 12 Programmable Thresholds and Variable Selectors 1 of 5 ...

Page 68: ...4 14 MENU AND PARAMETER DESCRIPTION Figure 4 14 Menu 12 Open Loop Brake Function 2 of 5 ...

Page 69: ...MENU AND PARAMETER DESCRIPTION 4 15 Figure 4 15 Menu 12 Closed Loop Brake Function 3 of 5 ...

Page 70: ...4 16 MENU AND PARAMETER DESCRIPTION Figure 4 16 Menu 12 Closed Loop Brake Function 4 of 5 ...

Page 71: ...MENU AND PARAMETER DESCRIPTION 4 17 Figure 4 17 Menu 12 Closed Loop Brake Function 5 of 5 ...

Page 72: ...Figure 4 18 Menu 13 Timers Function General Purpose Generator 4 18 MENU AND PARAMETER DESCRIPTION ...

Page 73: ...Figure 4 19 Menu 14 PID Control Loop MENU AND PARAMETER DESCRIPTION 4 19 ...

Page 74: ...Figure 4 20 Menu 15 Position Control 1 of 2 4 20 MENU AND PARAMETER DESCRIPTION ...

Page 75: ...MENU AND PARAMETER DESCRIPTION 4 21 Figure 4 21 Menu 15 Position Control 2 of 2 ...

Page 76: ...Figure 4 22 Menu 17 2nd Motor Parameters 4 22 MENU AND PARAMETER DESCRIPTION ...

Page 77: ...at which the rated voltage is to be applied to the motor The motor then enters the constant power or field weakening region This parameter assumes the R W or R O attribute of the parameter assigned to it R W Range 10 0 to 600 0 Hz Default 60 0 M00P03 RATED MOTOR CURR M05P06 When parameter M05P06 is set at a value lower than the default rating of the drive the maximum current of the drive can be gr...

Page 78: ...r assumes the R W or R O attribute of the parameter assigned to it R W Range See M04P04 Default 120 or 150 minimum M00P06 ACCEL RAMP 1 M02P03 Acceleration ramp rate is expressed as the time for the output frequency to increase by 100Hz For example a programmed ramp time of 5 seconds causes the frequency to increase or decrease by 50Hz in 2 5 seconds This parameter assumes the R W or R O attribute ...

Page 79: ...e 0 to 1000 3 M11P35 M05P03 KW Default M00P15 DC BUS VOLTAGE M05P04 Indicates the DC bus voltage This parameter assumes the R W or R O attribute of the parameter assigned to it R O Range 0 to 1000 0 V Default M00P16 AC LINE VOLTAGE M05P34 Indicates RMS voltage of the AC supply This parameter assumes the R W or R O attribute of the parameter assigned to it R O Range 0 to 1000 0 VRMS Default M00P17 ...

Page 80: ...o select pre set speeds R W Range 0 or 1 Default 0 M01B08 KEYPAD CONTROL Set at 1 to select control using Keypad keys and Keypad reference it forces 1 into M06B15 M06B16 and M06B17 if M06B18 is set to All Keys R W Range 0 or 1 Default 0 M01B09 SEL PRECIS REF Set at 1 for high resolution 0 001Hz frequency control Set at 0 for normal resolution 0 03Hz frequency control R W Range 0 or 1 Default 0 M01...

Page 81: ...15 R W Range 0 or 1 Default 0 M01P17 PRECIS FREQ REF R W Range 1000 0 Hz Default 0 M01P18 PRECIS FREQ TRIM R W Range 0 to 0 099 Hz Default 0 M01P19 ANALOG REF 1 M01P20 ANALOG REF 2 See parameter M01B10 R O Range M01P06 Hz Default 0 0 M01B21 ANALOG REF2 SEL M01B22 PRESET FREQ BIT0 M01B23 PRESET FREQ BIT1 M01B24 PRESET FREQ BIT2 Select the required reference R W Range 0 or 1 Default 0 M01P25 PRESET ...

Page 82: ...his parameter R W Range 0 to 5 0 Hz Default 0 5 M01P37 SKIP FREQUENCY 3 Enter a value to avoid a frequency which induces mechanical resonance s R W Range 0 to 1000 0 Hz Default 0 M01P38 SKIP FREQ 3 BAND Enter a value to define the frequency range either side of Skip frequency 3 over which frequencies are avoided The bandwidth is twice that entered into this parameter R W Range 0 to 5 0 Hz Default ...

Page 83: ...ET SCAN MODE is changed The preset scan timer is halted at a given stage in the cycle maintaining the given preset under the following conditions The drive is in the FAULT state or M01B46 PRESET SCAN HALT is set at 1 If the preset scan timer is in both the reset and halted states the reset state dominates If none of the above conditions are true the preset scan timer begins running and the presets...

Page 84: ...tion follows the preset timer according to the setting of parameter M01P43 PRESET SCAN MODE R W Range 0 or 1 Default 0 M01B46 PRESET SCAN HALT Set at 1 to halt or suspend the preset timer at the present point in the cycle This bit parameter can be used to halt an existing preset sequence and then resume when this parameter is then returned to 0 The drive runs at the halted preset speed until the M...

Page 85: ... W Range 0 to 3276 0 Sec Default 20 0 M01P53 TIME IN PRESET 7 Enter a value to define the time the auto preset sequencer stays in PRESET 7 as shown by M01P44 when parameter M01B42 is set to 1 R W Range 0 to 3276 0 Sec Default 20 0 M01P54 TIME IN PRESET 8 Enter a value to define the time the auto preset sequencer stays in PRESET 7 as shown by M01P44 when parameter M01B42 is set to 1 R W Range 0 to ...

Page 86: ...acceleration and deceleration ramps to change automatically with preset frequencies whether the preset frequencies are selected by M01B22 through M01B24 or automatically by the preset timer When M02B07 is set at 0 M02P08 to M02P10 M02P18 to and M02P20 can be independently written to in order to select the acceleration and deceleration ramps R W Range 0 or 1 Default 0 M02B08 ACCEL SEL BIT 0 M02B09 ...

Page 87: ...ing where the requirement to minimize speed droop is important For a typical application as described above set the following parameters as follow M02P33 ACEL RECOVR RAMP 1 sec to 1 sec M00P06 ACCEL RAMP1 1 sec to 5 sec M05P11 AUTO BOOST VOLT 3 to 6 for size 0 2 to 4 for size 1 2 to 3 for size 2 1 to 2 for size 3 M05P14 FIXED BOOST VOLT 2 0 for size 0 1 5 for size 1 1 0 for size 2 0 5 for size 3 C...

Page 88: ...t from output frequency by a M03P29 value PG LOSS detection time can be adjusted using parameter M03P08 When zero speed is commanded PG LOSS is disabled 0 COASTSTOP Coast stop when PG Loss 1 RAMP STOP Ramp stop when PG Loss 2 ALARMONLY Alarm only when PG Loss 0 Coast Stop PG Loss will cause the motor to coast stop and set a PG LOSS fault In this mode M10B01 Drive Normal parameter is set to 0 indic...

Page 89: ...14 1 parameters M03P03 PG ROTATION SEL and M03P34 ANALOG FDBK BIAS can be used to change the feedback polarity or add a bias to the feedback respectively The scaling is such that when M07P11 ANALOG IN 1 SCAL or M07P14 ANALOG IN 2 SCAL are set to the default value of 1 000 a 12 500 volt signal will produce a value for M03P04 PG SPEED equal to the Absolute Maximum RPM Absolute Maximum RPM is 1 125 t...

Page 90: ... 0 to 1000 0 HZ Default 1 0 M03P23 OVERSPEED THRSLD Closed open loop parameter This parameter defines the speed at which the drive will trip due over speed R W Range 0 to 1000 0 HZ Default 1000 0 M03P24 SPEED FBK FILTER Closed loop parameter This parameter is used to filter the speed feedback R W Range 5 to 200 msec Default 25 M03P25 PG SMOOTHING A sliding window filter is provided to smoothen the...

Page 91: ... MSEC to 1370 MSEC Default 43 MSEC M03P29 PGLOSS DEVIATION Closed Loop Parameter Use this parameter to set the PG LOSS detection level for speed deviation between the encoder and the output frequency See M03P07 for more information R W Range 0 to 50 Default 10 M03P30 PG REVOLUTIONS This parameter indicates the position in terms of revolutions of the drive encoder R O Range 32767 Revolutions Defaul...

Page 92: ... M Default Max Number M04P06 TORQUE DEMAND The torque demand can be derived either from the speed loop output or programmed separately depending on the value of M04P07 The units of the torque demand are of rated torque where 100 rated torque is defined by the user 100 rated torque is defined by the settings of the drive parameters as shown in the following example Rated Motor Current M05P08 180A T...

Page 93: ...1 IS NEGATIVE A negative torque demand will provide torque control with a negative speed limit defined by the FINAL SPEED DEMAND M03P11 A positive torque demand will provide torque control with a positive speed limit defined by the Zero Speed Threshold M03P20 4 TRQ FDFWD Speed control with torque feed forward The drive operates under speed control with a torque reference M04P12 M04P13 value added ...

Page 94: ...rived from the flux demand R O Range 0 to 100 06 P 05 M 35 P 11 M Default M04P23 ROTOR TIME CONST Closed loop parameter Motor rotor time constant R W Range 0 to 10000 msec Default Model dependent M04P32 INITIAL FLUX FRQ Closed Loop Parameter This parameter is used to select initial fluxing frequency at rated flux current at the start Initial fluxing of the motor is used to enhance acceleration per...

Page 95: ...s motor shaft RPM The number of poles must be entered correctly in M00P04 M05P10 R O Range 32760 RPM Default M05P03 MOTOR VOLTAGE Indicates the RMS voltage applied to the motor R O Range 0 to M05P08 VRMS Default M05P04 DC BUS VOLTAGE Indicates the DC bus voltage R O Range 0 to 1000 0 V Default M05P05 MOTOR POWER Indicates the real component of the power output R O Range 0 to 1000 3 M11P35 M05P03 K...

Page 96: ...ency to determine the full load slip of the motor necessary for closed loop vector control R W Range 0 to 32760 RPM Default Model Dependent M05P08 RATED MOTOR VOLT Enter the value from the motor rating plate in order to define the maximum output voltage of the drive R W Range 100 to 600 VRMS Default 240 480 575 M05P09 BASE MOTOR FREQ Enter a value of frequency at which the rated voltage is to be a...

Page 97: ...losed loop parameter Magnetizing current which produces rated flux in the motor in percent of RATED MOTOR CURRENT M05P06 R W Range 0 to 100 0 Default Model dependent M05P16 MOTOR TORQUE VOLT Torque voltage command to motor R O Range 0 to M05P08 Vrms Default M05P17 MOTOR FLUX VOLT Flux voltage command to motor R O Range 0 to M08P08 Vrms Default M05P18 OVERLOAD TIME Enter a value for the required du...

Page 98: ...e unbalance phase loss or defective DC bus capacitors R O Range 0 0 to 1000 0 V Default M05P50 BUS CAPACITANCE Represents the DC bus capacitance of the drive measured at power down This value is model dependent is used mainly for troubleshooting R O Range 0 0 to 32767 µsec V2 Default M05P54 IxT BREAK FREQ Used to program the speed sensitive IxT curve When operating a general purpose TEFC motor at ...

Page 99: ...rogrammed in parameter M06P04 for a time specified by M06P05 2 Ramp Hold at zero speed Closed Loop The drive ramps to zero speed during the first phase in the second phase the drive holds zero speed for a time specified by M06P05 3 Automatic DC injection braking Open Loop only In the first phase after a stop command the inverter output is disabled for a time to de flux the rotor In the second phas...

Page 100: ... parameter to 1 PHASE only if the drive is factory engineered for single phase operation or the drive is derated The derating factor is usually 50 but this is not always true Contact the factory if single phase operation is required 0 1 PHASE Single phase operation 1 3 PHASE Three phase operation R W Range 1 PHASE or 3 PHASE Default 3 PHASE M06P04 DC INJECT LEVEL DC Current level at injection R W ...

Page 101: ...RE SP 3 wire Run Fwd Run Rev TB2 default pin number Sequencing bit 0 Run forward 2 latching Sequencing bit 1 Jog forward 3 Sequencing bit 2 Run Reverse 4 latching Sequencing bit 3 Jog Reverse When Keypad mode is enabled the RUN key can also start the drive and the FWD REV key can change the direction unless one of the sequencing bit signals is being held in which case the sequencing bits have prio...

Page 102: ...f the Control Keypad When M06P18 is set at 0 and M01B08 Keypad control is set at 1 these parameters are automatically set at 1 R W Range 0 or 1 Default 0 M06P18 KEYPAD CONT MODE Set at NO KEYS to disable M01B08 from controlling the Keypad Keys M06B15 M06B16 and M06B17 0 ALL KEYS M06B15 M06B16 and M06B17 controlled by M01P08 1 NO KEYS M06B15 M06B16 and M06B17 not controlled by M01P08 2 RUN STOP M06...

Page 103: ...eter M06P26 defines the time taken for the motorized potentiometer function to ramp from 0 to 100 0 Twice this time will be taken to adjust the output from 100 0 to 100 0 R W Range 5 to 255 s 100 Default 20 M06B27 MOP UP M06B28 MOP DOWN To control these motorized potentiometer parameters two digital inputs must be programmed Apply signals to these inputs to control the up and down functions R W Ra...

Page 104: ...ad communications fault When this parameter is set to 1 a KEYPDLOSS fault will be generated if there is no communication detected between the Control Keypad and the drive for a time period equal to parameter M06P48 KEYPAD TIMEOUT R W Range 0 or 1 Default 0 M06P48 KEYPAD TIMEOUT Period of time over which communications between the drive and the Control Keypad must be lost before a KEYPDLOSS fault i...

Page 105: ...CAL 1 000 10 00 volts will be present on ANALOG OUT 2 Note for M07P09 The scaling of the source parameter is such that when it is at its maximum value and M07P24 ANALOG OUT3 SCAL 1 000 10 00 volts will be present on ANALOG OUT 3 R W Range MXXPXX Default M05P01 05 01 M04P01 04 01 M05P03 05 03 M07P10 ANALOG IN 1 MODE Set Display Mode 0 VOLT IN Voltage input 1 0 20 MA 0 20 mA 2 20 0 MA 20 0 mA 3 4 20...

Page 106: ...he destination parameter will be set to its maximum value R W Range MXXPXX Default M01P19 01 19 M07P13 ANALOG IN 2 MODE See parameter M07P10 R W Range 0 to 8 Default 5 4 to 20MA MS M07P14 ANALOG IN 2 SCAL Enter a value to scale Analog input 2 See M07P11 for details R W Range 0 to 10 000 Default 1 000 M07P15 ANALOG IN 2 DEST Enter the parameter that Analog input 2 is to control Note The scaling to ...

Page 107: ...ple ANALOG INPUT DESTINATION M07P12 its destination is defaulted to ANALOG REFERENCE 1 M01P19 When M07B25 is set to 1 the applied signal at analog input 1 at TB4 2 is automatically scaled to correspond to 60Hz value of MAX FREQUENCY M01P06 R W Range 0 or 1 Default 0 M08B01 F1 ENABLE STOP INPUT M08B02 F2 PROGRAM INPUT M08B03 F3 PROGRAM INPUT M08B04 F4 PROGRAM INPUT M08B05 F5 PROGRAM INPUT M08B06 F6...

Page 108: ...invert the logic sense of F5 R W Range 0 or 1 Default 0 M08P17 F6 INPUT DESTINA Enter the parameter number to use as the destination for input F6 Default Sequencing bit 2 Reverse R W Range MXXPXX Default M06B10 06 10 M08B18 F6 INVERT Set to 1 to invert the logic sense of F6 R W Range 0 or 1 Default 0 M08P19 F7 INPUT DESTINA Enter the parameter number to use as the destination for input F7 Default ...

Page 109: ...bit parameter number to be used as source 1 for bit selector 1 Factory defaulted to an unused parameter M00P00 which is equivalent to setting the source to 1 R W Range MXXBXX Default M00B00 00 00 M09B09 BIT SEL1 SR1 INV Set at 1 to invert the logic state of source 1 for bit selector 1 R W Range 0 or 1 Default 0 M09P10 BIT SEL1 SOURCE2 Enter the bit parameter number to be used as source 2 for bit s...

Page 110: ...wn below R W Range 0 to 3276 0 Sec Default 0 M09P20 DIGITAL OUT3 SRC Enter the bit parameter number to be used as source for digital output 3 The default setting indicates when drive is at below minimum frequency Digital outputs 3 to 7 are optional R W Range MXXBXX Default M10B04 10 04 M09B21 DIGITAL OUT3 INV Set at 1 to invert the logic state of digital output 3 R W Range 0 or 1 Default 0 M09P22 ...

Page 111: ...gital output 1 R W Range 0 or 1 Default 0 M09P32 DIGITAL OUT2 SRC Enter the bit parameter number to be used as source for digital output 2 The default setting indicates when drive is normal not faulted R W Range MXXBXX Default M10B01 10 01 M09B33 DIGITAL OUT2 INV Set at 1 to invert the logic state of digital output 2 R W Range 0 or 1 Default 0 M09P34 BIT SEL1 OUTPUT This parameter monitors the out...

Page 112: ...rive is running and the absolute value of the speed feedback is below the window defined by Minimum Frequency M01P05 M03P12 M01P05 1HZ Note In bipolar mode M01P10 1 this parameter is the same as At Zero Speed M10P03 R O Range 0 or 1 Default M10B05 AT SPEED Open Loop This parameter is set to 1 when the drive is running and the absolute value of the motor frequency M05P01 is within the At speed band...

Page 113: ...UL 508C sections 43 3 43 4 and 43 5 The SPEED SENSITIVE MOTOR OVERLOAD algorithm is setup using the following three 3 parameters M05P18 OVERLOAD TIME M05P54 IxT BREAK FREQ M05P55 IxT ZER FRQ THLD By proper programming of these parameters thermal protection for either general purpose self cooled TEFC motors or Blower Cooled TENV motors can be obtained The following RO status parameters can be used ...

Page 114: ...P55 IxT ZERO FRQ THLD parameter to 60 0 and the M05P54 IxT BREAK FREQ parameter to the M05P09 BASE MOTOR FREQ value This means at zero speed the motor can safely draw 60 0 rated motor current indefinitely without overheating At base speed the motor can safely draw its full load rated current due to full cooling capability See Figure 10 3c For Blower Cooled TENV motors running at high torque levels...

Page 115: ...on Zone Figure 10 3b Thermal Trip Curve for Blower Cooled TENV Motor Conditions M05P18 OVERLOAD TIME 60 SEC M05P54 IxT BREAK FREQ 60 0 Hz M05P55 IxT ZER FRQ THLD 100 0 100 125 150 175 200 10 100 1 10 3 1 10 4 TRIP TIME SEC MOTOR CURRENT IN OF M05P06 RATED MOTOR CURRENT ...

Page 116: ...trate the speed sensitive nature of the motor overload trip time consider the following examples Example 1 For D4 0500CT M11P35 900A 150 rated drive 600x1 5 and M05P18 OVERLOAD TIME 60 0 seconds M05P54 IXT BREAK FREQ 60 0 Hz M05P55 IXT ZER FRQ THLD 60 0 If a user enters 600A in M05P06 and if the motor is running at 900A motor current and at a speed M05P01 of 60 0 Hz OVLF 1 100 60 100 60 60 60 OVLF...

Page 117: ... 1 when the drive is running and the absolute value of the motor frequency M05P01 is above the At Speed window as defined by M03P22 and M03P27 Closed Loop This parameter is set to 1 when the drive is running and the absolute value of the speed feedback M03P12 is above the At Speed window defined by M03P22 and M03P27 R O Range 0 or 1 Default M10B11 BELOW SET SPEED Open Loop This parameter is set to...

Page 118: ...rameter is set to zero then no auto reset attempts are made Any other value will cause the drive to automatically reset following a trip When the programmed value of M10P27 is reached any further trips of the same type will not cause an auto reset A trip of a different type will cause an auto reset If there has been no trip for 10 minutes then the reset count is cleared R W Range 0 to 10 Default 0...

Page 119: ... current limit 27 M10B09 MOTOR IN REGEN Motor regenerating 28 M10B10 ABOVE SET SPEED Drive running above set speed 29 M10B11 BELOW SET SPEED Drive running below set speed 210 M10B12 PG LOSS PG loss encoder loss 211 M10B13 FWD ROTATIO EN Forward rotation commanded 212 M10B25 ENABLE AUTORESET Enable auto reset 213 M10B34 CLOSED LP STATUS Drive in Closed Loop operation 214 M10B36 MOTOR 2 SELECTED Dri...

Page 120: ... indicates the drive is active and holding zero speed R O Range 0 or 1 Default M10B42 IN ORIENTATION M10B42 1 indicates the drive is in the orientation state R O Range 0 or 1 Default M10B43 SERIAL LOSS M10B43 1 indicates a serial communications loss as described in M11P43 R O Range 0 or 1 Default M10B44 BRAKE APLY ALARM M10B44 1 indicates a BRAKE APLY alarm is active R O Range 0 or 1 Default M10P5...

Page 121: ... unit such as gallons per minute Also a text can be applied using M11P31 M11P32 M11P21 SCALE FOR M00P19 Enter a value to scale M00P19 to represent a meaningful unit such as gallons per minute To change text use parameter M11P31 R W Range 0 0 to 10 000 Default 1 000 M11P22 SCALE FOR M00P20 Enter a value to scale M00P20 to represent a meaningful unit such as gallons per minute To change text use par...

Page 122: ...rameters maybe truncated to fit into the upper and lower 16 character lines R W Range M00P00 to M00P20 Default M00P20 00 20 M11P31 TEXT FOR M00P19 Use this parameter to change parameter M00P19 text When scrolling through the list 0 to 20 the text choice will be shown on the text field upper row When the Enter key is hit the chosen text will be the text for M00P19 and the M11P31 text field will rev...

Page 123: ...g of the drive 0 200 250V Low voltage range 1 380 500V Standard voltage range 2 500 600V High Voltage R O Range 0 to 2 Default M11P35 OVERLOAD RATING Indicates maximum overload current in Amps of the drive Note For dual rated drives the overload rating is 1 2 times the VT Output Current Rating for the given drive model listed in tables 1 1 thru 1 3 For VT only rated drives the overload rating is 1...

Page 124: ... stopping method or Alarm only when a serial loss SERIALOSS is detected A SERIALOSS warning or fault will be generated once communication from the master is lost by the slave drive for a time period equal to parameter M11P42 SERIAL TIMEOUT 0 COASTSTOP Coast stop when serial loss detected 1 RAMP STOP Ramp stop when serial loss detected 2 ALARMONLY Alarm only when serial loss detected 0 Coast Stop A...

Page 125: ...ameter M11P48 SERIAL CTRL MODE See M11P48 for details R W Range 0 or 1 Default 0 M11P48 SERIAL CTRL MODE This parameter determines which parameters are re programmed when parameter M11B47 SERIAL RUN ENABL is set to 1 and thereafter when it is set to 0 0 MODE 1 Serial control with Auto Hand control and with serial and keypad timeouts M11B47 1 M01B07 SEL PRESET SPEED 1 M08P09 F2 INPUT DESTINA 0 0 M0...

Page 126: ...sable any parameter changes when parameter M11B47 SERIAL RUN ENABL is set to 1 or when it is set to 0 M12B01 THRSLD 1 EXCEEDED M12B01 1 indicates input variable is above Threshold 1 M12B01 0 indicates input variable is below Threshold 1 R O Range 0 or 1 Default 0 M12B02 THRSLD 2 EXCEEDED M12B02 1 indicates input variable is above Threshold 2 M12B02 0 indicates input variable is below Threshold 2 R...

Page 127: ...12P03 to M12P07 R W Range 0 0 to 100 0 Default 0 M12P10 THRESHOLD2 HYST Refer to the notes for M12P03 to M12P07 R W Range 0 to 25 5 Default 0 M12B11 THRSHLD2 OUT INV Refer to the notes for M12P03 to M12P07 R W Range 0 or 1 Default 0 M12P12 THRESHOLD2 DEST Refer to the notes for M12P03 to M12P07 Factory defaulted to an unused parameter M00P00 Factory defaulted to an unused parameter M00P00 R W Rang...

Page 128: ...output of the variable selector 1 Factory defaulted to an unused parameter M00P00 See M12P13 description Note The scaling to the destination parameter is such that when M12P17 VAR SEL 1 OUTPUT 100 0 the destination parameter will be set to its maximum value R W Range MXXPXX Default M00P00 00 00 M12P17 VAR SEL 1 OUTPUT This parameter monitors the result of the variable selector 1 See M12P13 descrip...

Page 129: ... Input 1 Input 2 3 SUBTRACT Output Input 1 Input 2 4 MULTIPLY Output Input 1 x Input 2 100 0 5 DIVIDE Output Input 1 x 100 0 Input 2 6 FILTERED Output Input 1 M12P30 x S 1 7 RAMPED Output Input 1 via ramp M12P30 sec 8 ABS VALUE Output Input 1 in Mode 6 S in the equation is the Laplace identifier and M12P30 is the time constant for the 1st order filter See M12P13 description R W Range 0 to 8 Defaul...

Page 130: ...er M12B34 will be properly sequenced by the drive to release and apply the brake as the drive is started and stopped R O Range 0 or 1 Default 0 M12P35 UPPER CURR LEVEL Open loop parameter See Open loop description of parameter M12P36 below R W Range 0 to 100 0 Default 50 0 M12P36 LOWER CURR LEVEL Closed open loop parameter Open Loop The value of parameter M04P01 MOT CURR TOTAL is compared to the u...

Page 131: ... M12P40 BRAKE APPLY SPD DLY This delay prevents rapid application and release of the brake when fine speed control of the motor is required near zero speed R W Range 0 to 20 0 Hz Default 1 0 M12P39 PREBRAKE REL DLY Open loop parameter The pre brake release delay allows time for the motor torque to buildup to the required level before the brake is released This time allows the motor flux to reach r...

Page 132: ...B44 is set to 0 the Closed loop mechanical brake sequence will hold zero speed or zero position while the mechanical brake is applied and for a time delay after it is released R W Range 0 or 1 Default M12P45 TORQ PROVING REF Closed loop parameter Sets the Torque Proving level in percent of rated torque R W Range 0 to 100 06 P 05 M 35 P 11 M Default 20 0 M12P46 TORQPROVING TOUT Closed loop paramete...

Page 133: ...m positive torque level regenerative torque when drive is running in reverse lowering the load and M12B53 ENSLACKROPE DET is set to 1 R W Range 0 to 100 Default 20 0 M12B53 EN SLACKROPE DET Closed loop parameter If set to 1 and the drive is running in reverse lowering the load if the speed becomes too high where the positive torque level regenerative torque drops below M12P52 the drive will decrea...

Page 134: ...Range 200 0 to 200 0 Default 0 M13P16 GEN PULSEWIDTH 1 Use this parameter to set the pulse width of the square wave high signal produced by the generator in msec R W Range 0 1 to 3276 sec Default 1 M13P17 GEN PULSEWIDTH 2 Use this parameter to set the pulse width of the square wave low signal produced by the generator in msec R W Range 0 1 to 3276 sec Default 1 M13P18 GEN OUTPUT This parameter mon...

Page 135: ...00P00 00 00 M14P03 PID REF SOURCE See parameter M14P01 Factory defaulted to an unused parameter M00P00 which is equivalent to setting the source signal to 0 If a non valid parameter is programmed the input value is taken as 0 All variable inputs to the PID are automatically scaled to variables having the range 100 0 or 0 100 0 if they are unipolar Note The scaling of the source parameter is such t...

Page 136: ...h the PID enable parameter M14B08 to enable the PID function If a non valid parameter is programmed the input to the PID controller is taken as a 1 Any valid optional enable programmed must be a 1 for the PID controller to operate if it is a 0 then the output will be 0 Factory defaulted to an unused parameter M00P00 which is equivalent to setting the source to 1 R W Range MXXPXX Default M00P00 00 ...

Page 137: ...EEDBACK This parameter monitors the PID controller feedback R O Range 100 0 Default M14P19 PID ERROR This parameter monitors the PID controller error R O Range 100 0 Default M14P20 MAIN REFERENCE This parameter monitors the PID controller main reference R O Range 100 0 Default M15P01 POS REF SOURCE This parameter is used to select the position reference source The reference can be taken from the d...

Page 138: ...y active when the AT SPEED condition is met Slippage will occur while the error speed is high Velocity Feed Forward The position controller can generate a velocity feed forward value from the speed of the reference encoder The feed forward value is passed thru menu 1 so ramps may be included if required Because the position controller only has a proportional gain it is necessary to use velocity fe...

Page 139: ...alid The POSITION CONTROL MODE M15P07 is changed The ABSOLUTE POSITION ENABLE M15P08 is changed The POSITION ERROR RESET M15P13 is set to one The position error is not accumulated under the following condition The position error is not being reset and the POSITION CONTROL MODE M15P07 is in NRIGDFFWD or NON RIGID and the drive is not at speed The position loop is enabled under the following conditi...

Page 140: ...15B12 ORIENT COMPLETE When the position is within the window defined by M12P11 indicates orientation is complete R O Range 0 or 1 Default M15B13 POS ERROR RESET The position error integrator is preset to the absolute error when M15P07 1 or 2 and M15P08 1 otherwise it is set to zero when M15B13 is set to one The position controller is disabled and the error integrator is also reset under the follow...

Page 141: ... 1 TWO PHASE M15P24 PG2 ROTATION SEL This setting determines how the drive interprets the rotation of the encoder 2 optional encoder This parameter can be used to change the direction of the motor without having to change the encoder wiring 0 CLOCKWISE Clockwise rotation 1 C CLOCKWS Counterclockwise rotation R W Range 0 1 Default 0 CLOCKWISE M15P25 REVOLUTIONS ERR This parameter indicates the posi...

Page 142: ... 60 0 sec M17P04 DECEL RAMP 1 Motor 2 parameter Deceleration ramp rate is expressed as the time for the output frequency to decrease by 100Hz Corresponding Motor 1 parameter M02P04 R W Range 0 1 to 3276 s 100Hz Default Size 0 30 0 sec Size 1 30 0 sec Size 2 60 0 sec Size 3 60 0 sec M17P05 RATED MOTOR CURR Motor 2 parameter When parameter M17P05 is set at a value lower than the default rating of th...

Page 143: ...ontrol Corresponding Motor 1 parameter M05P07 R W Range 0 to 32760 RPM Default Model Dependent M17P07 RATED MOTOR VOLT Motor 2 parameter Enter the value from the motor rating plate in order to define the maximum output voltage of the drive Corresponding Motor 1 parameter M05P08 R W Range 100 to 600 VRMS Default 240 480 575 M17P08 BASE MOTOR FREQ Motor 2 parameter Enter a value of frequency at whic...

Page 144: ...17P05 Corresponding Motor 1 parameter M04P04 R W Range 0 to M11P35 M17P05 Default Max Number M17P16 REGEN CURR LIMIT Motor 2 parameter Normal current limit See parameter M17P05 Corresponding Motor 1 parameter M04P05 R W Range 0 to M11P35 M17P05 Default Max Number M17P17 SYM CURRENT LIM Motor 2 parameter After having set the required value of maximum current in M17P05 you may increase or decrease t...

Page 145: ...T SEL2 SOURCE2 M09P20 DIGITAL OUT3 SRC M09P22 DIGITAL OUT4 SRC M09P24 DIGITAL OUT5 SRC M09P26 DIGITAL OUT6 SRC M09P28 DIGITAL OUT7 SRC M09P30 DIGITAL OUT1 SRC M09P32 DIGITAL OUT2 SRC M09P35 BITSEL1 OUT DEST M09P37 BITSEL2 OUT DEST M10B25 ENABLE AUTORESET M10P27 NO OF AR ATTEMPS M10P30 SERIAL TRIP M11P01 DEFINE M00P01 M11P02 DEFINE M00P02 M11P03 DEFINE M00P03 M11P04 DEFINE M00P04 M11P05 DEFINE M00P...

Page 146: ... would include short circuits in the motor cables connections in the motor conduit box or the motor itself 7 INPUTLOSS Input Loss Excessive AC line voltage unbalance or phase loss detected Refer to parameter M06B20 8 CNTRL PWR Control power fail Control Power supply dropped below normal Consult the supplier of the drive 9 MOTORLOSS Motor Loss Motor current not detected or motor current below what ...

Page 147: ... 2 Over voltage of the AC supply or motor regeneration causing the DC bus to exceed the maximum level If an over voltage only occurs right after a run command check for a short to ground at the output of the drive This would include short circuits in the motor cables connections in the motor conduit box or the motor itself 27 M3 OVRVLT Over voltage power module no 3 Over voltage power module no 3 ...

Page 148: ... in power module no 3 Excessive current in the output of the drive possibly indicating an external short circuit This would include short circuits in the motor cables connections in the motor conduit box or the motor itself 34 M4 OVRCUR Excessive current in power module no 4 Excessive current in power module no 4 Excessive current in the output of the drive possibly indicating an external short ci...

Page 149: ... Gate fault power module no 5 Fault detected in the switch mode power supply for the IGBT gate driver 54 M6 GTFLT Gate fault power module no 6 Gate fault power module no 6 Fault detected in the switch mode power supply for the IGBT gate driver 55 M1 OVRTMP Overtemp fault inverter power mod no 1 Overtemp fault inverter power module no 1 The drive heatsink has reached its upper working temperature I...

Page 150: ...69 into M10P30 SERIAL TRIP 70 Reserved 71 TORQ PROV Torque Proving fault The Proving Torque did not reach the level set by M12P45 TORQ PROVING REF within the time set by M12P46 TORQPROVING TOUT 72 BRAKE REL If M12B48 EN BRAKE ACKNLDG is set to 1 the Brake Acknowledge Feedback signal M12B49 was not set to 1 within the Brake Release Time out time M12P51 73 OF MODS Number of Modules fault Drive fault...

Page 151: ...arge before opening the drive Verify that the voltage on the DC bus capacitors has discharged by measuring the DC bus voltage at the DC DC terminals of the drive The voltage must be zero CAUTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may resu...

Page 152: ...ation of the motor in an undesired direction can occur To guard against possible equipment damage it is recommended that the motor be disconnected from the load before proceeding VFD Motor Rotation Check Sections 3 6 5 and 3 6 6 should first be performed with the VFD OFF BYP switch is in the VFD position and the HAND OFF AUTO switch in the HAND position Follow all instructions using the Keypad fre...

Page 153: ...APPENDIX A 3 Standard Drive with Manual Bypass Setup Diagram 2 of 2 ...

Page 154: ...MMING POSITION INPUT V IN VOLTAGE I IN 4 20 Ma 250 POTENTIOMETERS Bias pot used to set output to zero volts or 4mA at either zero volts input or 4mA current input Voltage input with input voltage set to zero volts adjust POT1 BIAS for zero voltage at VOLT OUT Voltage input with input voltage set to zero volts adjust POT1 BIAS for 4 mA at CURR OUT Current input current set to 4mA adjust POT1 BIAS f...

Page 155: ...APPENDIX A 5 Interconnect for Option Boards 3000 4040 120 3000 4050 120 ...

Page 156: ...APPENDIX A 6 Isolated Communication Card P N 3000 4135 with Jumper on Position 1 1 of 3 ...

Page 157: ...APPENDIX A 7 Isolated Communication Card P N 3000 4135 with Jumper on Position 2 2 of 3 ...

Page 158: ...APPENDIX A 8 Isolated Communication Card P N 3000 4135 3 of 3 Mounting Diagram ...

Page 159: ...APPENDIX A 9 Removable USB RS 485 Isolated Communications Interface with Cable P N 3000 4226 USB Mounting Diagram ...

Page 160: ...5 to 12VDC Max 20mA Max Maximum Input Frequency 300Khz 6 B 7 B B Phase Differential Input 5 to 12VDC Max 20mA Max Maximum Input Frequency 300Khz 8 Z TB1 9 Z Z Phase Differential Input optional 5 to 12VDC Max 20mA Max Maximum Input Frequency 300Khz 1 COM 0V reference for A B Z outputs 2 A 3 A A Phase Differential Output 5VDC Max 20mA max 4 B 5 B B Phase Differential Output 5VDC Max 20mA max 6 Z TB2...

Page 161: ...se interference use shielded cable for control signal and limit distance to 100 meters 330 feet or less The encoder cable should be made of shielded twisted pair Twist the shield wires together and connect it through the shortest possible route to the nearest ground terminal at the drive The recommended wire for encoder input outputs is cable with pairs individually shielded Belden 9773 or equival...

Page 162: ...APPENDIX A 12 Digital Encoder Card P N 3000 4140 1 3 of 3 Mounting Diagram ...

Page 163: ... DX EX I O Expansion Board the drive can support up to 8 Digital Inputs 7 Digital Outputs 3 Analog Inputs and 3 Analog Outputs The Phoenix DX EX I O Expansion Board is fully configurable You may add up to 5 Digital Outputs 1 Analog Input and 1 Analog Output Catalog Numbering is as follows Part Numbering 3000 4150 AI AO D5 Analog Input Analog Output Digital Outputs AO Installed Not Installed AI Ins...

Page 164: ...APPENDIX A 14 I O Expansion Board 3000 4150 2 of 2 Mounting Diagram ...

Page 165: ... Maximum Input Frequency 300Khz 4 B 5 B B Phase Differential Input 5 to 12VDC Max 20mA Max Maximum Input Frequency 300Khz 6 Z 7 Z Z Phase Differential Input optional 5 to 12VDC Max 20mA Max Maximum Input Frequency 300Khz 1 COM 0V reference for A B Z outputs 2 A 3 A A Phase Differential Output 5VDC Max 20mA max 4 B 5 B B Phase Differential Output 5VDC Max 20mA max 6 Z TB2 7 Z Z Phase Differential O...

Page 166: ...l and limit distance to 100 meters 330 feet or less The encoder cable should be made of shielded twisted pair Twist the shield wires together and connect it through the shortest possible route to the nearest ground terminal at the drive The recommended wire for encoder input outputs is cable with pairs individually shielded Belden 9773 or equivalent 18 AWG with three pairs individually shielded Be...

Page 167: ...APPENDIX A 17 Digital Encoder 2 3000 4160 Page 3 of 3 Mounting Diagram ...

Page 168: ...APPENDIX A 18 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 169: ...fore opening the drive Verify that the voltage on the DC bus capacitors has discharged by measuring the DC bus voltage at the DC DC terminals of the drive The voltage must be zero CAUTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if E...

Page 170: ...area also check for burnt or discolored resistors R19 to R30 Size 1 2 3 Check IGBT personality boards P N 3000 2020 3000 2025 3000 2030 2085 for the following Burnt or discolored resistors R1 R2 R3 6 sets per drive Shorted D1 D2 using meter set for diode check 6 sets per drive These personality boards are either soldered or screwed on the IGBT s power transistors Size 0 Through 3 Lead Lead Meter s...

Page 171: ...ated capacities whether intentional or unintentional d non authorized service repair modification transportation or installation Nor shall the manufacturer ever be liable for consequential or incidental damages including any lost profits or lost savings There are no other warranties expressed or implied which extend beyond that described herein The warranty set forth is exclusive and no other warr...

Page 172: ...n U S A THE HIGH HORSEPOWER DESIGN EXPERTS US Drives Inc 2221 Niagara Falls Boulevard P O Box 281 Niagara Falls NY 14304 0281 Tel 716 731 1606 Fax 716 731 1524 Visit us at www usdrivesinc com Products Designed And Manufactured In The United States Of America ...

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