Upright AB46RT, Operator'S Manual

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11
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30
D
=every month (30 days) or every 50 hours
3
M
=every 3 months or 125 hours
6
M
=every 6 months or 250 hours
1
Y
=every year or 500 hours
2
Y
=every 2 years or 1000 hours
Y =Yes/Acceptable
N =No/Not Acceptable
R =Repaired/Acceptable
Routine Service Table
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Elevating Inspect for structural cracks Daily
Assembly Check pivot points for wear 30
D
Check pivot pin retaining bolts for proper torque 30
D
Check members for deformation Daily
Chassis Check hoses for pinch or rubbing points Daily
Check component mounting for proper torque 6
M
Check welds for cracks Daily
Turret Check ring gear for proper lubrication and wear Daily
Lubricate worm gear bearings 150
H
/3
M
Lubricate ring gear (MoS
2
grease) 150
H
/3
M
Drive Check for leaks Daily
Hubs Check oil level 250
H
/6
M
Change oil after break-in period 50
H
/30
D
Change oil (SAE 90 wt. gear oil) 2000
H
/2
Y
Lift Check the cylinder rods for wear 30
D
Cylinders
Check pivot pin retaining bolts for proper torque
30
D
Check seals for leaks 30
D
Inspect pivot points for wear 30
D
Check fittings for proper torque 30
D
Entire Unit Check for and repair collision damage Daily
Check fasteners for proper torque 3
M
Check for corrosion, remove and repaint 3
M
Lubricate 30
D
Labels Check for peeling, missing, or unreadable
Daily
labels & replace
Slew Ring Check fasteners for proper torque 30
D
Service Report
Date: _______________________________________
Owner: _____________________________________
Model No: ____________ Serial No: ____________
Serviced By: ________________________________
Service Interval: _____________________________
ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance.
Inspection and maintenance shall be
performed by personnel who are trained and familiar
with mechanical and electrical procedures.
Refer to
the Service Manual for complete service instructions.
Please copy this page and use the Routine Service Table
as a checklist when inspecting a machine for service.
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Engine Oil Check level and condition Daily
Check for leaks Daily
*Change oil & filter (Dual Fuel) 100
HOURS
*Change oil & filter (Diesel) 200
HOURS
Engine Fuel Check fuel level Daily
System Check for leaks Daily
Replace fuel filter 6
M
Engine Air Replace air cleaner 6
M
Cleaner Check air cleaner Daily
Battery Check electrolyte level Daily
Clean exterior 3
M
Clean terminals 3
M
Engine Check coolant level (with engine cold) Daily
Coolant Replace coolant 3
M
Hydraulic Check oil level Daily
Oil Change filter 6
M
Drain and replace with ISO 46 compatible oil 2
Y
Hydraulic Check for leaks Daily
System Check hose connections 30
D
Check hoses for exterior wear 30
D
Emergency Check operation of emergency override
Hydraulic valves and hand pump Daily
System
Controller Check operation of all controls Daily
Platform Check fasteners for proper torque Daily
Floor and Check welds for cracks Daily
Rails Check condition of platform Daily
Check condition of anchorage points Daily
Check condition of operators manual Daily
Tires Check for damage Daily
Check air pressure (3,8 bar [55 psi]) Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30
D
Hydraulic Wipe clean 30
D
Pump Check for leaks at mating surfaces 30
D
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30
D
Hydraulic Check hydraulic drive motor operation Daily
Drive System Check hoses, fittings, and valve block for leaks Daily
Steering Check fittings for proper torque 6
M
System Oil all pivot points 30
D
Check steering cylinder for leaks 30
D
Check linkage for wear areas 30
D
Check for missing / loose retainers Daily
*First oil change after 50 hours.