United States Stove Company Hot Blast HB1520 Owner’S Instruction And Operation Manual Download Page 17

© 2023 United States Stove Company

17

your stoves efficiency and leads to accelerated 

creosote buildup in your chimney. Be considerate of the 

environment and only burn dry wood.

CAUTION:

DO NOT LEAVE APPLIANCE UNATTENDED WITH 

THE DOOR OPEN.

WARNINGS:

•  NEVER OVERFIRE YOUR STOVE. IF ANY PART 

OF THE STOVE STARTS TO GLOW RED, OVER 

FIRING IS HAPPENING. READJUST THE AIR 

INTAKE CONTROL AT A LOWER SETTING.

•  THE INSTALLATION OF A LOG CRADLE OR 

GRATES IS NOT RECOMMENDED IN YOUR WOOD 

STOVE. BUILD FIRE DIRECTLY ON FIREBRICK.

•  NEVER PUT WOOD ABOVE THE FIREBRICK 

LINING OF THE FIREBOX.

•  ATTEMPTS TO ACHIEVE HEAT OUTPUT 

RATES THAT EXCEED FURNACE DESIGN 

SPECIFICATIONS CAN RESULT IN PERMANENT 

DAMAGE TO THE FURNACE.

GENERAL FURNACE OPERATION

Honeywell Limit Control

This device, mounted in the ductwork, just above the air 

discharge atop the furnace, works in conjunction with 

a wall thermostat, operating the distribution blowers 

and the combustion fan on the rear of the furnace. The 

factory settings are 100/150/200. The wall thermostat 

setting operates the ON time of the combustion fan. If the 

temperature is below the setting on the wall thermostat, 

the combustion fan will come ON. (Recommended 

setting at 5 to 10 degrees higher than other heating 

thermostats.) The first two set points on the limit control 

operates the distribution blowers. When the furnace 

plenum temperature reaches the second set point on the 

limit control, the distribution blowers will come on. If the 

temperature falls to the first set point, the distribution 

blower will shut-off. When the furnace reaches the 

third set point on the limit control, the combustion fan 

will shut-off. Once the temperature falls below that set 

point and the wall thermostat is still calling for heat, the 

combustion fan will turn back ON. The 200° is a Factory 

Preset Limit for the combustion fan and should never 

be changed. Doing so could result in excessive firebox 

temperatures and could permanently damage your 

firebox.

FURNACE LOADING PROCEDURE

Starting your Furnace

•  When lighting the furnace, the wall thermostat should 

be set to its MAX setting so that the combustion fan is 

ON.  Start the fire with approximately 12 lbs. of kindling, 

which will be several small strips of wood, 1-1/2 to 

2-1/2 inches wide, approximately 12 to 15 inches deep 

in the bottom of the firebox. Leave the fuel loading door 

slightly open to ensure good ignition of the kindling. 

Make sure the combustion fan is ON and its damper is 

closed, then pull the knob/loop on the front of the unit 

to prop open the barometric dampers. 

•  Once the kindling is fully ignited, add another 12 to 15 

lbs. of kindling, which will be around the same amount 

as the initial load. 

•  Leave the door slightly open for three to five minutes 

(3-5 min) to ensure full ignition of the second kindling 

load. 

•  After the second load of kindling is fully ignited, you 

can close the door and push the knob/loop on the front 

of the unit back in to allow the barometric dampers to 

function freely. After 15 minutes, fully open the damper 

on the combustion fan.

•  Once the kindling burns down to about 8 lbs., which 

should be to the point that the kindling will break up 

into a full bed of coals, the preload can be added into 

the firebox. The preload should consist of around 40 

pounds of properly seasoned cord wood, which should 

be about 6 to 8 pieces of wood.

•  After loading the preload, close the door, and make 

certain the combustion fan is ON.

•  Allow about one hour (1hr) for the preload to burn down 

to around 10-12 lbs. or when all the preload wood will 

break up into coals. You should now have a coal bed 

that is several inches deep in the bottom of the firebox.

•  The purpose of the preload burn is to establish a proper 

coal bed prior to inserting the main load of wood. Having 

a proper coal bed is the key to a complete ignition of 

the main wood load and to maintain the correct firebox 

temperatures to get the best emissions and efficiency 

output of the furnace. 

•  After you have completed the preload burn, you may 

insert your main firewood load.

•  The main load should be the same size or amount as 

the preload, approximately 40 pounds of cord wood, 6 

to 8 pieces.

•  Try to keep gaps between the pieces of wood to help 

with the ignition and maintain a good fire.

OPERATION

Summary of Contents for Hot Blast HB1520

Page 1: ...rea CAUTION Please read this entire manual before you install or use this unit Failure to follow instructions may result in property damage bodily injury or even death Improper Installation Will Void...

Page 2: ...TOVE IN ADDITION YOU SHOULD HAVE YOUR CHIMNEY INSPECTED FOR CREOSOTE DEPOSTS MONTHLY DURING THE HEATING SEASON AND ANNUALLY INSPECTED AND CLEANED This manual describes the installation and operation o...

Page 3: ..._________________________________________ If no Date of inspection of the existing chimney system ___________________________________________________________ COMMISSIONING Confirm Hearth Pad Installat...

Page 4: ...rangement NOTE The firebricks are silicone into place to prevent damage from shipping Attempting to remove the firebricks before operation could result in damage CERAMIC FIBER BOARD CONFIGURATION Insp...

Page 5: ...ter installation the smoke curtain should swing freely back into the furnace OUTSIDE VIEW OF THE UNIT INSIDE VIEW OF THE UNIT FEED DOOR HANDLE LATCH Use the included one 1 nut and one 1 washer to secu...

Page 6: ...2 screws to secure the front cover hood to the unit as shown DISTRIBUTION BLOWERS WITH GASKETS Secure the two blowers and gaskets to the unit using the eight 8 provided 1 4 20 x 3 4 bolts JUNCTION BO...

Page 7: ...redetermined length of approximately 3 feet FILTER BOX The filter box is made up of 4 parts plus all hardware necessary for assembly Assemble the filter box sides top and bottom using twenty 20 10 A x...

Page 8: ...8 2023 United States Stove Company AIR FILTER REPLACEMENT Insert one 16 x 24 x 1 air filter not included ASSEMBLY INSTRUCTIONS...

Page 9: ...NT INJURY DO NOT ALLOW ANYONE TO USE THIS FURNACE WHO IS UNFAMILIAR WITH THE CORRECT OPERATION OF THE FURNACE CAUTION GASES THAT ARE DRIVEN FROM FRESH WOOD MUST BE BURNED OR THEY WILL ACCUMULATE AND E...

Page 10: ...supply air ductwork This furnace may be installed as a stand alone wood furnace only See installation section in this manual to ensure proper assembly installation and operation of your new furnace If...

Page 11: ...built in compliance with the specifications of the National Building Code It must be lined with fire clay bricks metal or clay tiles sealed together with fire cement Round flues are the most efficien...

Page 12: ...wall to a masonry chimney special methods are needed as explained in the Combustible Wall Chimney Connector Pass Throughs Section WARNING DO NOT CONNECT THIS FURNACE TO A CHIMNEY FLUE SERVING ANOTHER...

Page 13: ...ed 1 25 4 mm off the chimney connector by way of sheet metal support plates at both ends of chimney section Cover opening with and support chimney section on both sides with 24 gage minimum sheet meta...

Page 14: ...er on a smoke exhaust system is prohibited Do not use with a flue damper With a controlled combustion wood furnaces the draft is regulated upon intake of the combustion air in the furnace and not at t...

Page 15: ...when burning air dried seasoned hardwoods as compared to softwoods or too green or freshly cut hardwoods The following resources can assist in learning the burn characteristics of various species of w...

Page 16: ...this wood furnace in a manner inconsistent with operating instructions in this manual EFFICIENCIES Efficiencies can be based on either the lower heating value LHV or the higher heating value HHV of t...

Page 17: ...the furnace the wall thermostat should be set to its MAX setting so that the combustion fan is ON Start the fire with approximately 12 lbs of kindling which will be several small strips of wood 1 1 2...

Page 18: ...r in how well the thermostat can maintain it s set temperature VISIBLE SMOKE The amount of visible smoke being produced can be an effective method of determining how efficiently the combustion process...

Page 19: ...CHIMNEYFOR CREOSOTE DEPOSITS AT LEAST MONTHLY DURING THE HEATING SEASON ANY ACCUMULATIONS SHOULD BE REMOVED COMPLETE CHIMNEY INSPECTIONS AND CLEANING SHOULD BE CONDUCTED ANNUALLY TYPICALLY THIS TASK S...

Page 20: ...OR EVEN HOUSE FIRE MAY RESULT It is recommended that you change the door gasket which makes your furnace door air tight once a year in order to ensure good control over the combustion maximum efficien...

Page 21: ...T FEW FIRES BUILD SMALL FIRES AT FIRST THE METAL USED IN CONSTRUCTION OF THE FURNACE AND DUCT WORK HAS A LIGHT COATING OF OIL THIS COULD GIVE OFF SMOKE AND OR ODOR FROM REGISTERS WHEN FURNACE IS USED...

Page 22: ...22 2023 United States Stove Company ELECTRICAL INSTALLATION...

Page 23: ...NTY To order parts Call 1 800 750 2723 Ext 5051 or Email to parts usstove com Key Part Description Qty 1 88126 DOOR GASKET 5ft 2 892686 DOOR GLASS 1 3 88087 GLASS GASKET 30 4 80697 MOISTURE METER 1 5...

Page 24: ...ription Qty 1 88353 BAFFLE BLANKET 2 2 893927 TOP BAFFLE SET OF 2 1 3 893928 BOTTOM BAFFLE SET OF 2 1 4 88360 C CAST LARGE 10 5 88362 C CAST SMALL 2 6 88361 C CAST MEDIUM 2 7 893792 TRUNK ASSEMBLY 1 8...

Page 25: ...______ Engineer Name _____________________________________ License No _________________________________________ Company ___________________________________________ Telephone No _______________________...

Page 26: ...26 2023 United States Stove Company NOTES...

Page 27: ...2023 United States Stove Company 27 NOTES...

Page 28: ..._________________ Nom de l ing nieur ________________________________ No de licence ______________________________________ Entreprise ________________________________________ N de t l phone __________...

Page 29: ...EUR JEU DE 2 1 3 893928 D FLECTEUR INF RIEUR JEU DE 2 1 4 88360 C CAST GRANDE 10 5 88362 C CAST PETIT 2 6 88361 C CAST MOYEN 2 7 893792 ASSEMBLAGE DU TRONC 1 8 88366 JOINT DE COFFRE 1 9 893806 DISPOSI...

Page 30: ...z un courriel parts usstove com R f rence N de pi ce Description Qt 1 88126 JOINT D TANCH IT DE PORTE 5 pi 2 892686 VITRE DE PORTE 1 3 88087 JOINT D TANCH IT EN VERRE 30 po 4 80697 HUMIDIM TRE 1 5 807...

Page 31: ...R GLAGE DES POINTEURS L I M I T E D U VE N T I L A T E U R A R R T A R R T M A R C H E CONTR LE DE LA LIMITE LIGNE DE LIMITE LIGNE DE VENTILATION Honeywell JAUGE EN BANDES CAVALIER DE COUPURE POUR LA...

Page 32: ...ES D ABORD DE PETITS FEUX LE M TAL UTILIS DANS LA CONSTRUCTION DE LA FOURNAISE ET DU R SEAU DE GAINES A UNE L G RE COUCHE D HUILE CELA POURRAIT D GAGER DE LA FUM E ET OU UNE ODEUR DES REGISTRES LORSQU...

Page 33: ...NCENDIE Il est recommand de changer le joint d tanch it de la porte assurant l tanch it la porte de la fournaise une fois par ann e afin de vous assurer un bon contr le sur la combustion une efficacit...

Page 34: ...CR OSOTE DANS VOTRE CHEMIN E AU MOINS UNE FOIS PAR MOIS PENDANT LA SAISON DE CHAUFFAGE TOUTE ACCUMULATION DOIT TRE ENLEV E UNE INSPECTION ET UN NETTOYAGE COMPLETS DE LA CHEMIN E DOIVENT TRE EFFECTU S...

Page 35: ...froides et la construction de votre maison isolation jouent un r le important dans la capacit du thermostat maintenir la temp rature fix e FUM E VISIBLE La quantit visible de fum e produite peut tre...

Page 36: ...afin que le ventilateur de combustion soit en MARCHE Commencez le feu avec environ 12 livres de bois d allumage qui sera constitu de plusieurs petites lamelles de bois larges de 4 7 cm 1 1 2 2 1 2 po...

Page 37: ...que inf rieur PCI ou le pouvoir calorifique sup rieur PCS du combustible Le pouvoir calorifique inf rieur c est lorsque l eau quitte le processus de combustion sous forme de vapeur dans le cas des po...

Page 38: ...plus lev s et des missions plus faibles r sultent g n ralement de la combustion de bois feuillus s ch s l air par rapport aux bois tendres ou aux bois feuillus trop verts ou fra chement coup s Les re...

Page 39: ...combustion dans la fournaise et non l vacuation CHEMIN E PR FABRIQU E L utilisation d une chemin e pr fabriqu e en m tal exige le respect des instructions d installation du fabricant Vous devez aussi...

Page 40: ...e 15 24 cm 6 po Utilisez ceci comme passage mural pour un conduit de raccordement en m tal simple paroi d un calibre minimum 24 Gardez la section solid pak concentrique et espac e de 2 54 cm 1 po du c...

Page 41: ...nt du mur combustible En utilisant une paisseur minimale de la brique de 89 mm 3 5 po et une paisseur minimale de la paroi du boisseau en argile de 15 9 mm 5 8 po construisez un manchon de raccordemen...

Page 42: ...seau d argile r fractaire du m tal ou des tuiles d argile scell es ensemble avec un ciment r fractaire Les conduits ronds sont les plus efficaces Le diam tre int rieur du conduit de fum e doit tre ide...

Page 43: ...l installation et le fonctionnement de votre nouvelle fournaise sont corrects En cas d installation dans une zone quip e d un ventilateur celui ci ne doit pas cr er de pression n gative dans la pi ce...

Page 44: ...TTENTION LES GAZ PROVOQU S PAR LE BOIS FRAIS DOIVENT TRE BR L S SINON ILS S ACCUMULENT ET EXPLOSENT N TOUFFEZ JAMAIS UN FEU LORSQUE VOUS AJOUTEZ DU BOIS FRAIS DANGER RISQUE D INCENDIE OU D EXPLOSION N...

Page 45: ...8 2023 United States Stove Company REMPLACEMENT DU FILTRE AIR Ins rez un filtre air 16 24 1 non inclus INSTRUCTIONS D ASSEMBLAGE...

Page 46: ...une longueur pr d termin e d environ 1 m tre 3 pi BO TIER DE FILTRE Le bo tier de filtre est compos de 4 pi ces plus tout le mat riel n cessaire l assemblage Assemblez les c t s le haut et le bas du b...

Page 47: ...le capot avant l appareil comme illustr VENTILATEURS DE DISTRIBUTION AVEC JOINTS D TANCH IT Fixez les deux sou antes et les joints l unit l aide des huit 8 boulons 1 4 20 3 4 fournis SUPPORT DE BO TE...

Page 48: ...Apr s l installation l cran de cantonnement doit pouvoir balancer librement vers la fournaise VUE EXT RIEURE DE L UNIT VUE INT RIEURE DE L UNIT POIGN E ET LOQUET DE LA PORTE D ALIMENTATION Utilisez un...

Page 49: ...one pour viter tout dommage pendant le transport Tenter de supprimer les briques r fractaires avant l utilisation peut entra ner des dommages CONFIGURATION DU PANNEAU EN FIBRE C RAMIQUE Inspectez s il...

Page 50: ...que _________________________________ Si non date d inspection du syst me de chemin e existant ________________________________________________________________ MISE EN SERVICE Confirmez l installation...

Page 51: ...VOUS DEVEZ AUSSI PROC DER L INSPECTION DE VOTRE CHEMIN E POUR D TECTER LES D P TS DE CR OSOTE UNE FOIS PAR MOIS PENDANT LA SAISON DE CHAUFFAGE ET UNE FOIS PAR AN POUR UN CONTR LE ET UN NETTOYAGE Ce ma...

Page 52: ...z enti rement ce manuel avant d installer ou d utiliser cette unit Ne pas respecter ces instructions pourrait causer des dommages la propri t des blessures corporelles ou m me la mort Une installation...

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