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PT630 Operation Guide 

 

       Page 3 of 41 

______________________________________________________ 

 

 

Chapter 1. 

Introduction 

 
The PT630 is a programmable and flexible data collection device that can be utilized in a variety of 
data acquisition applications. It can be used as a portable data entry device and it can also be used as 
a programmable dedicated computer that receives and runs application programs downloaded from a 
host computer. 
 
The PT630 is controlled by a 16-bit INTEL 8088 compatible microprocessor, and has a 256K user 
programmable FLASH MEMORY that includes a rich set of DOS functions and device drivers for 
application development, including bar code decoding, display, keypad, communications, and real 
time clock/calendar. 

 

PT630 BLOCK DIAGRAM 

                                                               

┌────────┐

 

                                                               

Lithium 

 

                   

┌─────────┐

                                 

Battery 

 

                   

 

128x64 

 

                                 

└───┬────┘

 

                   

 

bit map

 

                                

┌────┴─────┐

 

                   

├─────────┤

                             

┌──┴────┐

  

┌──┴───┐

 

                   

 Graphic 

   

┌──────────┐

   

┌───────┐

  

  

  

 Real 

 

RAM

  

                   

 LCD     

   

 256K     

   

16-bit 

  

5

 

  

 Time 

 

12K-

 

                   

 Driver  

   

 Flash ROM

   

 CPU   

  

 

4.5MB

 

  

 Clock

 

                   

└───┬─────┘

   

└────┬─────┘

   

└───┬───┘

  

└──┬────┘

  

└──┬───┘

 

                       

              

             

         

          

 

═══════════════════════╧╤═════════════╧═╤═══════════╧════╤════╧══════════╧════

 

                        

               

                

 

          

╔═╦═╦═╗

   

┌───┴────┐

     

┌────┴─────┐

     

┌────┴─┬────────────┐

 

   Keypad 

╠═╬═╬═╬═══╡

  Key   

     

  RS-232  

     

 Bar  

 Integrated 

 

          

╠═╬═╬═╣

   

 Matrix 

     

  Serial  

     

 Scan 

 Laser Diode

 

          

╚═╩═╩═╝

   

└────────┘

     

└──────────┘

     

└──────┴────────────┘

 

 
 
The PT630 can be purchased with 

512K, 1.5MB, 2.5MB, 3.5MB or 4.5M

 on-board RAM. All 

RAM memory is powered by the main 

Li-ion

 battery and a back-up lithium battery, which retains 

the data stored in RAM and real time clock when the main battery is drained. The PT630 has a 

128x64

 pixel backlit graphic LCD display, an integral 

27-key

 keypad, a built-in bar code laser 

scanner/CCD module and an RS-232 serial port for data communication with a host PC.  
 

1.1 Programming 

 
The PT630 system kernel includes three basic modules: 1. Device driver, 2 File manager and 
3.DOS manager. The PT630 terminal can be programmed using an E-PROM resident application 
program called FormCaching, a Windows-based, high-level application generator JobgenPlus, 
Microsoft C, Borland C, Turbo C, Turbo Pascal and IBM PC macro assembler. The ROM based 
firmware of the terminal provides emulated MS/DOS function calls. The programmer can design 
the application programs by calling those functions just like in a DOS environment. The calling 
and parameter passing conventions are compatible to that of MS/DOS and the programs are in the 
EXE format. Programming details are included in the PT630 programming manual in this binder. 
The intelligence level of the terminal is determined by the configuration of the FormCaching 
application or the downloaded program generated by JobgenPlus or supported language compiler. 

Summary of Contents for PT630

Page 1: ...PT630 Operation Guide Page 1 of 41 ______________________________________________________ PT630 Portable Terminal Operation Guide V1 0...

Page 2: ...de 11 3 2 3 Supervisor Mode 17 CHAPTER 4 HARDWARE OVERVIEW 28 4 1 INTRODUCTION 28 4 2 FEATURES 29 4 3 I O PORTS 29 4 2 1 The PT630 has three interface ports 29 4 2 2 Scanner 29 4 3 3 PT630 CHARGING CO...

Page 3: ...ttery and a back up lithium battery which retains the data stored in RAM and real time clock when the main battery is drained The PT630 has a 128x64 pixel backlit graphic LCD display an integral 27 ke...

Page 4: ...zation The table below shows hexadecimal values assigned to each key KEY VALUE KEY VALUE KEY VALUE KEY VALUE KEY VALUE CLR 08H 2DH 3DH M 4DH Y 59H ENTER 0DH 2EH 3FH N 4EH Z 5AH 10H 2FH 40H O 4FH 5BH 1...

Page 5: ...subsystem allows users to set and obtain system date and time from the Real Time Clock Integrated Circuit IC in the PT630 1 2 5 Bar Code Input Port The PT630 has a built in barcode decoder The termin...

Page 6: ...n the PT630 are classified into resident and transient categories the PT630 operation can not decipher the difference between them The only difference is the location of the executable files For resid...

Page 7: ...ram controls the PT630 When the portable terminal is powered up EXEC performs the power on test POT EXEC proceeds to verify if the PT630 should make a warm or cold booting A warm boot resets the syste...

Page 8: ...system flags Start flag and Save NOT OK flag which will be verified each time the unit is turned on 3 When the Start flag verification fails it indicates that there is probably a defective RAM chip or...

Page 9: ...ier key pressing to input numbers When the unit is off pressing the key will turn on the unit On the other hand when the unit is on it is needed to press and hold down the key for about one second in...

Page 10: ...on keys The keypad layout of available keys on command mode is shown on right picture There are three hot key functions and the usage of each function is described below LCD Backlit On Off Hit Key to...

Page 11: ...of the executable applications to run in the portable terminal via the keypad or host command sequence After the Warm Start the PT630 enters the Ready mode and shows the Ready mode screen as shown lef...

Page 12: ...input from scanning bar code labels or key press will be sent to the portable terminal RS 232 port In order to carry out a successful file transfer communication parameter setting such as baud rate d...

Page 13: ...it allows the user to create a data entry application program by simply specifying field prompt type length input method and delimiter etc without having to write a comprehensive application program F...

Page 14: ...es to display a program or binary file only unintelligible characters will be seen When selecting the TYP command the PT630 allows the user using or key to select an existence file then pressing ENT T...

Page 15: ...4 hour system in the format HH MM SS hours minutes seconds 3 2 2 8 2 SCANNER SCANNER The bar code input interface of the PT630 is compatible to all major bar code scanners that are available in the ma...

Page 16: ..._________________________ 3 2 2 8 3 DISPLAY Enable Disable whether to show the Power on LOGO Power on LOGO enabled is the default setting 3 2 2 8 4 KEYPAD Setup up case and low case Alpha character in...

Page 17: ...llowing functions 1 DEV Device Configuration 2 TERM Terminal Configuration 3 MEM Memory Configuration 4 FORM FormCaching Define 5 PWR Set Resume Auto Off Alarm of program 6 PSWD Password Change 7 SYS...

Page 18: ...ODE when selecting Option 3 BARCODE in the Supervisor Mode Device Configuration menu the LCD will display the BARCODE Setup as shown below BARCODE SETUP CODE 39 ON Press or to toggle between settings...

Page 19: ...or The PT630 will operate as a dumb ASCII terminal when the user select this feature and disable the FormCaching menu When the TERM SETUP menu shown below appears on the PT630 LCD proceed to set up th...

Page 20: ...the termination character The termination character can be set as LINE Line termination CR 0D hex PAGE Page termination CTRL Z 1A hex BOTH Line termination and page termination both 3 2 3 3 Memory Co...

Page 21: ...mode menu When FormCaching is enabled the PT630 will first ask the user to specify data fields in four categories including field prompt data length and data type and device type After defining all da...

Page 22: ...T630 FORM DAT stores the data as entered by the user after FormCaching is invoked The PT630 will not allow the user to redefine the data fields in FormCaching once the FORM DAT has been created The fi...

Page 23: ...SUME 2 AUTO OFF 3 ALARM 1 RESUME When the Resume function is enabled the PT630 will resume program execution from the last turn off point when it is powered on again The default setting is ON enabled...

Page 24: ...enter Shutdown mode if the PT630 has been idle for the specified timeout period as set in AUTO OFF Shut Down In Shutdown mode the main power is cut off from the PT630 excluding its RAM and Real Time C...

Page 25: ...lashROM The size of the FlashROM for the application program is 128KB When ADD PROGRAM was selected the PT630 will shows the available FlashROM free information on the screen User may save multiple ap...

Page 26: ...ROGRAMMING Please download BIOS file Select 1 If BIOS file not found Select YES PROGRAMMING Change BIOS to V 5 X 1 YES 0 NO Select 1 PROGRAMMING Are you sure 1 YES 0 NO Select NO 0 All 1 RAM 2 KEY 3 2...

Page 27: ...test bar code input by scanning bar code labels Press any key to return to the diagnostics menu 7 RAM BACKUP Follow the instruction displayed on the LCD to press the PWR key to turn the power off and...

Page 28: ...nal that has an integrated laser scanning module or clip on pen module for bar code reading A rechargeable Li ion battery pack power the PT630 A lithium backup battery preserves data stored in the RAM...

Page 29: ...ace ports An RS232 I O serial port can be used to communicate with a host PC and normal charge from RS232 cable when cable is connected with 9VDC 1A power adapter Pin Signal Direction Description 1 DC...

Page 30: ...he PT630 The cradle has provisions for a quick charge circuit to fully charge the Li ion battery pack installed in the unit in about 2 3 hours The cradle also allows users to link the PT630 to host co...

Page 31: ...ction method the PT630 is directly connected by a null modem cable to the serial port of the host computer This is the way to download or upload files from to your PT630 Note that the communication pa...

Page 32: ...line you can dial from the PT630 to a remote host computer The computer needs to be attached to a modem through the telephone line After the line is connected the data communication process can start...

Page 33: ...ocessing will be established when a program running on the PC sends the ESC command consistent with the protocol specified in the PT630 Connection Protocol supported Point to point OFF or MULTI Multi...

Page 34: ...ake Job icon or select Built Make Job 5 2 2 Uploading JobGen Plus from PT630 to HOST Having collected the data into the PT630 the user can upload one or more collected data files to a PC On PT630 Conn...

Page 35: ...cation parameter settings Press and hold down CMD key for 2 seconds to enter User mode then select 3 COM in User mode to enter Kermit server mode see On HOST to process file download from Host side No...

Page 36: ...Press key to power up the PT630 Check the PT630 protocol and communication parameter settings Press and hold down CMD key for 2 seconds to enter User mode then select 3 COM in User mode to enter Kerm...

Page 37: ...port baud rate data bits parity stop bit matched the Host s setting or Check if the cable is plugged tightly or Check if connectors on cable have correct pin assignment 5 If host can not download appl...

Page 38: ...ter any other abnormal symptoms Caution The following process will clear all data in PT630 RAM disk memory Reset cold start the PT630 press CMD and simultaneously press 3 in Start Menu press ENTER See...

Page 39: ...y checked during power on test Both low battery conditions will be signal to the user by a warning message on the LCD When the main battery reaches a low condition the LCD flashes a warning Message Ma...

Page 40: ...n to screw it anti clockwise 2 Then remove battery cover 3 Take battery out of battery compartment Lithium Back up Battery 1 Refer to the procedure in previous paragraph un screw the backup battery co...

Page 41: ...t The battery pack will be fully recharged after 2 3 hours The PT630 uses an internal Lithium battery to back up the RAM memory and system real time clock when the main battery stops supplying the req...

Page 42: ...ain a temporary reduction of capacity due to overcharging A battery left to charge for several weeks may appear to have minimal capacity This type of failure can be remedied by temporarily depleting t...

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