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Sageon Shield Standalone Battery Monitor

 

 

 

PM990-4023-01, Issue 4 

remote workstation running the SageView software.  For more information on SageView operation,  refer to 
TG990-4262-00  on the documentation CD. Additionally, remote monitoring of the Sageon Shield  Standalone 
Battery Monitor can be accomplished via SNMP. Refer to the SageNET setup and configuration guide  on the 
documentation CD for more information. 

3.

 

CELL MONITORING BOARD 

The Sageon Battery Monitor (SBM) PCB  is  located under the sheet metal cover of the Battery Distribution 
Module (BDM). It is used to monitor individual cells of a battery during float or equalization operation, or during 
a discharge. Each SBM unit is capable of monitoring up to 24 cells or monoblocks. An additional three external 
SBM units (up to four SBM units total)  can be used to monitor up to four  battery strings of 24 cells or 
monoblocks each. 

The cell voltages can be viewed in real time when the SCU is connected to a PC. The SageView software that is 
running on the PC can display the cell voltage data in various convenient formats to ascertain the state of health of 
batteries.  In addition to the real time representation of the data on the SageView, the cell voltages can also be 
observed in real time on the SCU display locally. 

A number of pre-programmed parameter levels are used to generate alarms that are annunciated on the SCU front 
panel by a LED and screen message and remotely via voltage free contacts,  or via the USB  port,  which  can 
connect directly to a PC locally, or remotely via SNMP and an Ethernet connection. 

3.1.

 

MAIN FEATURES OF THE SBM BOARD 

 

Up to 24 cells can be monitored by a single SBM module. Cell voltage setting can be 2V, 4V, 6V, 
and 12V. 

 

Up to four SBM boards can be connected to a single SCU. 

 

Individual cell voltages of a battery can be viewed on the SCU display in real time. The cell voltage 
rounded to the nearest 5mV (applies only to 2V range) is displayed together with the cell number and 
its percentage deviation from the average cell voltage of the battery. 

 

All the cell voltages can be displayed in a “Histogram” format locally or remotely on a PC using 
Sageview software for a very convenient and rapid visual indication of normal and deviant cells.  

 

As the SBM is permanently connected to the batteries, daily or weekly viewing of the steady state cell 
voltages for the different batteries in a system to a remote monitoring PC can be very useful for 
anticipating the state of health of the batteries. 

4.

 

SPECIFICATIONS 

Battery configuration options (48V systems):

 24Cell x 2V, 12Cell x 4V, 8Cell x 6V, 4Cell x 12V 

Battery configuration options (24V systems):

 12Cell x 2V, 6Cell x 4V, 4Cell x 6V, 2Cells x 12V (note: 24V 

systems are specially configured and require a different controller model; contact the factory for more 
information) 

Maximum battery voltage:

 75Vdc 

Number of cells:

 24 maximum per SBM 

Number of strings per SBM:

  1, 2, 3, or 4 depending on configuration (See section 3.3). 

Cell Voltage selection (DIP switch setting on the board): 

                                    2V (max input: 3.33V) 
                                    4V (max input: 6.66V) 
                                    6V (max input: 10V) 
                                    12V (max input: 20V)  

Summary of Contents for Sageon Shield 103-4023-01

Page 1: ...one Battery Monitor Installation Setup Guide For 103 4023 01 PM990 4023 01 Issue 4 UNIPOWER LLC 3900 Coral Ridge Drive Coral Springs FL 33065 Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web site htt...

Page 2: ......

Page 3: ...the carrier notes this on your receipt before you sign for the freight 2 EQUIPMENT INSPECTION 2 1 Within fifteen days open the crate and inspect the contents for damages While unpacking be careful no...

Page 4: ...ssion of UNIPOWER LLC is prohibited Copyright UNIPOWER LLC 2015 DISCLAIMER Data descriptions and specifications presented herein are subject to revision by UNIPOWER LLC without notice While such infor...

Page 5: ...N TO THE SBM 7 5 2 BATTERY CELL LEAD CONNECTION TO THE SBM 8 5 3 DIP SWITCH SELECTION OF CELL VOLTAGES 17 5 4 DIP SWITCH SELECTION OF ADDRESS 17 5 5 SYSTEM SETUP FOR SBM 17 5 5 1 Relationship between...

Page 6: ...elay board connections 4 Figure 9 Battery sense wire and current limiting protection heat shrink not shown 7 Figure 10 Battery terminal adapter 7 Figure 11 Battery monitor PCB 8 Figure 12 SBM connecti...

Page 7: ...ys will trip on high battery cell voltage low battery cell voltage high cell voltage deviation low cell voltage deviation and high ambient or battery temperature Figure 1 Sageon Shield Standalone Batt...

Page 8: ...insulated tools and other measures to prevent accidental short circuits to the DC bus Figure 3 Opening top rear cover to access wiring All connections to the Sageon Shield Standalone Battery Monitor a...

Page 9: ...4 way ribbon 4 Ambient temperature sensor connection sensor P N 385 5941 03 5 Battery temperature sensor connection sensor P N 385 5941 03 6 Rectifier isolated communications connection 10 way ribbon...

Page 10: ...zone The battery temperature sensors are connected directly to the battery posts using the integral lug of the temperature sensor The temperature sensors are galvanically isolated from the lug NOTE U...

Page 11: ...terminals X2 and X9 respectively Connect the black wire to the battery terminal and the red wire to the battery terminal to complete the power connections to the Sageon Shield The system voltage is s...

Page 12: ...ltage free contacts or via the USB port which can connect directly to a PC locally or remotely via SNMP and an Ethernet connection 3 1 MAIN FEATURES OF THE SBM BOARD Up to 24 cells can be monitored by...

Page 13: ...gh rate Continue only when the battery string is at float or disconnected from the charging system 1 Note the battery configuration and select the appropriate figure from section 4 2 of this manual 2...

Page 14: ...repeat the connection method for batteries 3 and 4 WARNING Sense leads which are connected to the battery string pose a short circuit hazard Each connection to the SBM should be made BEFORE connecting...

Page 15: ...15 C18 C17 C16 C19 C14 C13 J9 BATTERY SAGEON C13 C12 C11 C10 C9 C8 C7 C6 C12 C11 C10 C9 C8 C7 C6 C5 IN FOR J2 C5 C4 C3 C2 C1 C4 C3 C2 C1 Not used if link in place Cell 20 Cell 21 Cell 22 Cell 23 Cell...

Page 16: ...C22 C19 C20 C21 C16 C17 C18 C13 C14 C16 C15 C13 C14 C15 J3 REMOVE LINK Connects J2 C12 to J3 C13 48 VOLT BATTERY 2 12 x 4 VOLT MONOBLOCKS MONOBLOCK 2 MONOBLOCK 3 MONOBLOCK 4 MONOBLOCK 5 MONOBLOCK 6 M...

Page 17: ...GEON C13 C12 C11 C10 C12 C11 C10 C9 C8 C7 C6 C5 C8 C9 C7 C6 IN FOR J2 C4 C3 C2 C1 C5 C4 C3 C2 C1 MONOBLOCK 1 MONOBLOCK 2 MONOBLOCK 3 MONOBLOCK 5 MONOBLOCK 6 MONOBLOCK 7 MONOBLOCK 8 MONOBLOCK 4 48 VOLT...

Page 18: ...18 C20 C21 C22 C19 C20 C21 C16 C17 C18 C13 C14 C16 C15 C13 C14 C15 J3 REMOVE LINK Connects J2 C12 to J3 C13 MONOBLOCK 2 MONOBLOCK 3 MONOBLOCK 4 4 x 12 VOLT MONOBLOCKS 48 VOLT BATTERY 3 MONOBLOCK 4 MON...

Page 19: ...C11 C12 C12 C13 J2 IN FOR 24 CELLS J9 SAGEON BATTERY MONITOR 24 VOLT BATTERY 1 12 x 2 VOLT CELLS C23 C24 C24 C22 C23 C17 C19 C18 C20 C21 C22 C19 C20 C21 C16 C17 C18 C13 C14 C16 C15 C13 C14 C15 J3 REM...

Page 20: ...16 C19 C14 C13 J9 BATTERY SAGEON C13 C12 C11 C10 C12 C11 C10 C9 C8 C7 C6 C5 C8 C9 C7 C6 IN FOR J2 C4 C3 C2 C1 C5 C4 C3 C2 C1 MONOBLOCK 1 MONOBLOCK 2 MONOBLOCK 3 MONOBLOCK 5 MONOBLOCK 6 MONOBLOCK 4 24...

Page 21: ...C18 C20 C21 C22 C19 C20 C21 C16 C17 C18 C13 C14 C16 C15 C13 C14 C15 J3 REMOVE LINK Connects J2 C12 to J3 C13 MONOBLOCK 2 MONOBLOCK 3 MONOBLOCK 4 4 x 6 VOLT MONOBLOCKS 24 VOLT BATTERY 3 MONOBLOCK 4 MON...

Page 22: ...12 VOLT MONOBLOCKS C23 C24 C24 C22 C23 C17 C19 C18 C20 C21 C22 C19 C20 C21 C16 C17 C18 C13 C14 C16 C15 C13 C14 C15 J3 REMOVE LINK Connects J2 C12 to J3 C13 MONOBLOCK 2 2 x 12 VOLT MONOBLOCKS 24 VOLT B...

Page 23: ...ber 1 Switch Number 2 Switch Number 3 Switch Number 4 First ON OFF OFF OFF Second OFF ON OFF OFF Third OFF OFF ON OFF Fourth OFF OFF OFF ON 5 5 SYSTEM SETUP FOR SBM 5 5 1 Relationship between SBM Batt...

Page 24: ...hat are being monitored for their currents Num Batteries and SBM Batteries are not related except that value entered for Num Batteries must be greater or equal to SBM Batteries This is because Num Bat...

Page 25: ...ons are to be viewed using this computer station be sure to uncheck Use Home IP address and configure the setup for each Sageon under Connection Phone Book The standalone battery monitor comes equippe...

Page 26: ...le sites by checking Editing Enabled and adding regions and branches to your Phone Book NOTE The default IP address of the Sageon Shield Standalone Battery Monitor is 192 168 10 60 Refer to section 6...

Page 27: ...matches the Access Code of the Sageon system you are trying to connect After configuration of your network is complete choose the site to which you wish to connect and click Connect in the Phone Book...

Page 28: ...ameters Set the Number of RECTs equal to zero Set the desired alarm threshold levels for system voltage EQ Enable should be unchecked EQ Per should be unchecked Bat Disch Test SMR Sleep Mode AC1ph and...

Page 29: ...the maximum is 4 I Bat FSD A is the full scale rating of the current transducer Click the Edit button next to the Bat Mon checkbox Set the proper cell configuration for your system Set the number of B...

Page 30: ...s and the Number of Battery Current Transducers that you have selected clicking View Configuration will show the routing of each battery string through the proper transducer When changes have been mad...

Page 31: ...tandardized for a battery monitor specific application the relay settings are as follows Relay 1 Cell V High Relay 2 Cell V Low Relay 3 Cell dev High Relay 4 Cell dev Low Relay 5 General Alarm The rel...

Page 32: ...Sageon Shield Standalone Battery Monitor PM990 4023 01 Issue 4 26...

Page 33: ...Start Device Installer program 7 1 2 Local IP address set up procedure On Device Installer tool bar click IP button A new window Assign IP Address will open Enter the unit Ethernet address MAC ID as...

Page 34: ...dr 192 168 000 098 no gateway set Channel 1 Baudrate 09600 I F Mode 4C Flow 00 Port 10001 Remote IP Adr none Port 00000 Connect Mode C0 Disconn Mode 00 Flush Mode 00 Change Setup 0 Server configuratio...

Page 35: ...ARP table using the intended IP address and the hardware address MAC address of the unit which is found on the rear of the unit arp s 191 12 3 77 00 20 4A xx xx xx Notes i The IP address used here is...

Page 36: ...d communicate with the Sageon CSU unit via the internal serial port The unit s configuration is stored in nonvolatile memory NVRAM and is retained without power You can change the configuration at any...

Page 37: ...todetect IP addr 192 168 000 098 no gateway set Select 0 and press Enter to configure the Lantronix Interface Server s basic parameters IP Address The IP address must be set to a unique value in your...

Page 38: ...bits 11111111 11111111 11111111 11110000 255 255 255 224 5 bits 11111111 11111111 11111111 11100000 255 255 255 192 6 bits 11111111 11111111 11111111 11000000 255 255 255 128 7 bits 11111111 11111111...

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