Ultraframe Classiclantern Fabrication Manual Download Page 2

Page: 2 / 20

LANHDJ

Lantern Hip Drill Jig

SLADJ001

SpeedLOCK Drill Jig

TCAJ001

Anchor Clip Drilling Jig

How to use this guide

This guide is designed to help you fabricate the Classic Lantern and covers all the
standard preparations required.

To get the most from this guide, we recommend you read and familiarise yourself with
the preparations before you begin to fabricate.

Jigs Required

13350 - REV -.06

Summary of Contents for Classiclantern

Page 1: ...1 V1 January 2020 CLASSIC 20 LANTERN FABRICATION GUIDE...

Page 2: ...to use this guide This guide is designed to help you fabricate the Classic Lantern and covers all the standard preparations required To get the most from this guide we recommend you read and familiar...

Page 3: ...fixing at rider rail prep Transom fixing at ridge prep Transom fixing at rider rail prep Three bar ridge end preparation Fixing jack rafter brackets Hip prep for jack rafters Anchor clip fixing Lanter...

Page 4: ...70mm kerb The rail contains a bolt slot onto which the hips and transoms of the lantern are supported Lantern kerb setout Sizes of the lantern stated in the software paperwork refer to the external ke...

Page 5: ...y be added Cutting the Rider Rail Sleeve 1 Once all four rider rail sleeve sections have been mitred cut the glazing support sections to the lengths and angles specified in the PVC cutting list If you...

Page 6: ...ypes to make up the structure of the roof Below shows the bar assemblies Cutting the glazing bars Working from the roof plan supplied in the Classic software fabrication report cut the glazing bars to...

Page 7: ...se the speedlock glazing bar jig SLADJ001 to accurately drill using a 4 5mm drill bit the mounting holes for the ridgeLOCK components Fit the ridgeLOCK RS4805 RS4086 into the end of the pre drilled hi...

Page 8: ...ine with V groove 150 Eaves End Holes should be in line with V groove Hip fixing at rider rail prep When the hip bars meet the rider rail they are secured with bolts located in the bolt slot of the ri...

Page 9: ...ridge prep On larger lanterns transoms going to the ridge may be specified These are fixed with twin bolts slotted into the ridge body and the rider rail bolt slot Mark the hole positions shown below...

Page 10: ...d cut of 43 on each side This can be seen on the small parts section of the fabrication document JRT027 SPT600L 1 3 Insert the tenon with the plastic spacer in place down the centre of the bar leaving...

Page 11: ...ed on the cutting list Note The dimension given in the report relates to the overall external length of the section including any mitres that may be added 2 Once cut to the desired length apply the re...

Page 12: ...sired locations on the roof 1 Looking at the hip bars in the roof fabrication report take the centre position shown and mark on the hip bar as specified 2 Place the jack rafter hip bracket onto the ba...

Page 13: ...section at the ridge end of the bar The anchor clip should be 170mm from the ridge end of the bar If the bar is a jack rafter then the clip will sit lower than 170mm The angle cut is applied to the ba...

Page 14: ...from the roof plan supplied in the software fabrication report cut the ridge 4720M60 and ridge top cap 4719 to the specified length indicated in the cutting list 2 Looking at the cutting list cut the...

Page 15: ...ber of ridge top cap clips LVCC001 into the aluminium ridge topcap 4719 ensure that they are equally spaced 6 Insert the ridge top cap gaskets AGS250 into the slots on either side of the ridge top cap...

Page 16: ...TERN RIDGE WING CLADDING Q8221 RIDGE BODY GASKET 400M LVCC001 TOP CAP CLIP RS4805 LEFT HAND ridgeLOCK RS4804 ridgeLOCK CLAMPING PLATE RS4806 RIGHT HAND ridgeLOCK AGP___ 25 ALUMINIUM GLAZING CLOSER 25m...

Page 17: ...NON RS4809 3 BAR BRACKET RS4803 RIDGE END INTERNAL COVER RKA002 KC RAFTER HIP BRACKET CCTA001 RAFTER END CAP SPT___L 1 LIGHT WEIGHT TRANSOM GBCB___C BAR UNDERCLADDING ATC___ 25 ALUMINIUM LANTERN TRANS...

Page 18: ...4 Notes...

Page 19: ...5 Notes...

Page 20: ...Ultraframe s policy to continually seek to improve its products processes and services and we reserve the right to change specifications without prior notice Ultraframe is a trading name of Ultraframe...