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SINGLE LEVER CONTROL B501 AND B502

   

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page 5 

of 63

Installation and maintenance  manual

ULTRAFLEX

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WARRANTY

ULTRAFLEX 

 warrants that its products are built according to the standards of good workmanship and are free

of  defects  in  materials  and  workmanship.
This warranty is valid for two years starting on the date of manufacture with the exception of cases in which
products  are  installed  and  used  on  working  vessels  or  on  vessels  commercial  use,  in  which  case  the
guarantee  is  limited  to  1  year  from  the  date  of  manufacture.
This  warranty  is  limited  to  free  replacement  or  repair  of  the  item,  which  must  be  returned  carriage  paid,
provided  we  find  it  to  be  effectively  defective  in  materials  and/or  workmanship.
The  warranty  does  not  cover  any  direct  or  indirect  damages,  The  warranty  specifically  does  not  cover,  and
we shall not be liable for (except for replacement or repair of defective items under the terms and conditions
set forth above), malfunctioning of our products if their failure or poor functioning is attributable to incorrect
installation  or  to  negligent  or  improper  use.
This  warranty  does  not  cover  products  installed  on  racing  boats  or  used  in  a  competitive  context.  The
descriptions  and  illustrations  in  this  manual  are  indicative  only.
Please  contact  our  Assistance  Service  for  more  detailed  information.
The components of 

ULTRAFLEX 

steering and control systems with EC marked components. (See Art. 3 and Art.

5  of  directive  94/25/EC.)  Note  that  the 

ULTRAFLEX

  warranty  shall  be  automatically  forfeited  if  any 

ULTRAFLEX

components  are  installed  in  a  steering  and  control  system  along  with  products  of  other  brands.

TECHNICAL ASSISTANCE SERVICE

INTRODUCTION

UFLEX S.r.l.

Via Milite Ignoto,8A
16012  Busalla  (GE)-Italy
Tel:  +39.010.962.0239  (Italy)
Tel:  +39.010.962.0244  (international)
Fax: +39.010.962.0333
Email: [email protected]
www.ultraflexgroup.it

North  -  South  -  Central  America:

U F LE X

  USA

6442 Parkland Drive
Sarasota, FL 34243
Tel:  +1.941.351.2628
Fax:  +1.941.360.9171
Email:  [email protected]
www.uflexusa.com

This  installation  and  maintenance  manual  constitutes  an  integral  part  of  the  product  and  must  be  made
easily  accessible  for  personnel  using  the  product  and  performing  maintenance  work  on  it.
The  user  must  know  the  content  of  this  manual.

ULTRAFLEX

  shall not  be held  liable for  any inaccuracies  due  to  printing  errors  in the  manual.

Without altering the basic features of the  product described 

ULTRAFLEX 

reserves the right to make any changes to

descriptions, details  and illustrations  that it  may  consider  appropriate for  its  improvement  or for  manufacturing
or  commercial reasons  at any  time,  without  being  required  to update  this  publication  immediately.

ALL RIGHTS RESERVED. Rights to publication, trademarks, logos and photographs of 

ULTRAFLEX

 products present

in this  manual  are  the  property  of 

ULTRAFLEX

and  may not  be  reproduced  in  full  or  in  part. Great  care has  been

taken to collect and verify  documentation to make this  manual as complete and  easy to understand as possible.
None of the information obtained in this publication may be interpreted as a guarantee or an  express or implicit
condition- including but not limited to, the guarantee of suitability for a particular purpose. None of  the information
contained  in  this  publication may  be  interpreted  as  a  change  to  or  assertion  of  the  terms of  any  contract  of
purchase.

The product must be installed by experienced personnel to ensure correct functioning of the product and its
components.  In  the  event  of  breakage  of  the  components  or  malfunctioning,  contact  specialized  personnel
or  our  Technical  Assistance  Service.

WARNING

Summary of Contents for B 502

Page 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Page 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Page 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Page 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Page 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Page 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Page 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Page 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Page 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Page 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Page 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Page 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Page 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Page 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Page 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Page 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Page 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

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