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Installation and maintenance manual

ULTRAFLEX

 

page 4 

of 63 -  

SINGLE LEVER CONTROL B501 AND B502

E

N

G

L

IS

H

In  order  to  protect  the  user's  safety  and  guarantee  correct  functioning  of  the  product,  this  manual  uses  the
symbols  described  below.

USE OF THIS MANUAL AND SYMBOLS

THE  INSTALLATION  AND  MAINTENANCE  MANUAL  is  the  document  accompanying  the  product  from  sale  to
replacement  and  disposal,  and  should  be  considered  an  integral  part  of  the  product.
Read the manual before undertaking ANY ACTIVITY involving the product, including movement and unloading
from  the  vehicle  on  which  it  is  delivered.

STERN

BOW

STARBOARD

PORT

The  picture  aside  explains  the  meaning  of  some
nautical  words  contained  in  this  manual.

DANGER

Immediate  hazards  which  CAUSE  severe  personal  injury  or  death.

WARNING

CAUTION

Operations  which  should  be  performed  by  qualified  or  specialized
personnel  to  avoid  risks  are  identified  by  the  symbol  shown  here.
Provide the personnel who will be installing the product with appropriate
training  and  make  sure  that  they  understand  and  implement  the
instructions  provided.

NOTICE

Important  information for  the  correct  installation and  for maintenance,  that
does  not  cause any  damage.

Denotes that a hazard exists which can result in injury or death if proper
precautions  are  not  taken.

Denotes  a  reminder  of  safety  practices  or  directs  attention  to  unsafe
practices  which  could  result  in  personal  injury  or  damage  to  the  craft  or
components  or  to  the  environment.

Summary of Contents for B 502

Page 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Page 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Page 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Page 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Page 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Page 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Page 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Page 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Page 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Page 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Page 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Page 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Page 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Page 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Page 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Page 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Page 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

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