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Installation and maintenance manual

ULTRAFLEX

 

page 12 

of 63 -  

SINGLE LEVER CONTROL B501 AND B502

E

N

G

L

IS

H

5

Fix  the  cable  inserting  the  circlip  (21)  in

the  groove  of the  pin  (20).

Both  the  control  boxes  B501  and  B502  allow  the  adjustment  of  the  clutch.  Follow  the  instructions  below:

3.6  Adjusting the clutch

3.7 Lever control box mounting

1

Rotate  the  lever  in  the  middle  throttle  position;

2

Screw  the  dowel  (22)  to  obtain  the  hardening  of  the  clutch,  or

unscrew  it  to  obtain  a  smoother  movement.  To  check  the  friction  of
the  lever,  move  it  clockwise  and  counter  clockwise.  ADJUSTING  THE
CLUTCH MUST BE PERFORMED WITH ENGINE TURNED OFF AND THE
LEVER  IN  THROTTLE  POSITION.

3

C ONTROL   B501:

Place  the  rear  cover
(4)  fixing  it  with  the
screws  (5).

1

Put the control box

in 

the 

selected

position,  then  insert
and  thighten  the  four
screws  M5x30  (23)
with  washers (24)  and
nuts (25).

21

20

22

5

5

6

4

5

5

23

24

25

23

24

25

B  501

B  502

CONTROL   B502:

Connect  the  two
boxes  (6)  with  the
screws  (5).

WARNING

DOING THIS SETTING IN GEAR POSITION CAN DAMAGE THE SYSTEM.

Summary of Contents for B 502

Page 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Page 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Page 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Page 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Page 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Page 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Page 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Page 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Page 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Page 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Page 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Page 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Page 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Page 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Page 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Page 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Page 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

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