background image

ULTRAFLEX 

 

S.p.A.

ULTRAFLEX

16015  Casella  (Genova)  Italia  -  Via  Crose,  2

E

N

G

L

IS

H

Dear Customer,

We  would  like  to  thank  you  for  choosing  an 

ULTR AFLEX 

product.

ULTRAFLEX

 

has  been  a  leader  in  steering  systems  for  pleasure  and  professional  boats    for  many  years.

ULTR AFLEX 

production  is  since  ever  synonimous  of  reliability  and  safety.

All 

ULTR AFLEX

  products  are  designed  and  manufactured  to  ensure  the  best  performance.

To  ensure  your  safety  and  to  maintain  a  high  quality  level, 

ULTR AFLEX 

products  are  guaranteed  only  if

they  are  used  with  original  spare  parts.

ULTRAFLEX

  and 

UFLEX

 

Quality  Management  Systems  are  certified  CISQ-IQNet  by  the  Italian  Shipping

Registry  (RINA),  in  conformity  with  the  UNI  EN  ISO  9001:2008  rule. 

ULTRAFLEX 

certification  No.  6669/02/S

(former  420/96). 

UFLEX

  certification  No.  8875/03/S.

The  quality  management  system  involves  all  the  company  resources  and  processes  starting  from  the
design,  in  order  to:
-

ensure  product  quality  to  the  customer;

-

maintain  and  improve  the  quality  standards  constantly;

-

pursue a continuous process improvement to meet the market needs and to increase the customer
satisfaction

ULTRAFLEX

  Environmental  Management  System  is  certified  CISQ-IQNet  by  the  Italian  Shipping  Registry

(RINA),  in  conformity  with  the  UNI  EN  ISO  14001  rule. 

ULTRAFLEX 

certification  No.  EMS-1282/S.

Products  for  pleasure  boats  are  constantly  tested  to  check  their  conformity  with  the  2013/53/EU.

"

ULTRAFLEX

 has over 80 years of experience in the marine industry and is a world leader in the production

of  mechanical,  hydraulic  and  electronic  steering  systems,    control  boxes    and  steering  wheels  for  any
kind  of  pleasure,  fishing  or  commercial  boats.
The key factors which explain the increasing success of our products all over the world are the reliability
of our products and the before and after sale service, the quality  of the company organization  and of the
human  resources  and  the  continuous  spending  in  research  and  development".

Summary of Contents for B 502

Page 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Page 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Page 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Page 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Page 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Page 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Page 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Page 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Page 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Page 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Page 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Page 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Page 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Page 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Page 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Page 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Page 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

Reviews: