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7.3 PULSATION 

DAMPENER 

(ACCUMULATOR) 

Before starting the Pump, verify the air pressure in the accumulator, if present.  
This operation may be carried out, with the Pump off, connecting an air source to the inflation valve. 
The air pressure should be checked periodically.  

 

Using the Pump without air in the accumulator may cause system malfunctioning, damage the 
accumulator diaphragm or the whole Pump. 

The accumulator’s air pressure varies according to the Pump’s operating pressure: 

Pump Working Pressure 

bar 

PSI

29

72 

10 

145

20 

290

30 

435

40 

580

50 

725 

 

 

Accumulator Pressure 

bar 

PSI

15

29 

58

72

87

102

116 

UDOR normally inflates the Pumps pulsation dampener at a pressure of 5 bar (72 PSI) approx

 

7.4 PRESSURE 

GAUGE 

Install a gauge as near as possible to the outlet of the Pump because the maximum pressure written 
on the Pump’s Label refers to the pressure detected in that point and not on the nozzle or on other 
accessories. 

 

 
All the components of the machine or of the circuit must have technical specifications 
compatible with the data written on the Pump’s Label. 
 

8.  INSTALLATION, START UP AND SWITCHING OFF 

8.1 POSITIONING 

Smaller and lighter pumps can be handled by hand in compliance with current standards. Heavier 
pumps must be handled using a suitable lifting device. If you need to use a lifting device, use 
appropriate strap/s, being careful not to damage the product. The weight of the pumps is written in 
the table on page 17. 
To safeguard the lifetime of the components subject to wear and tear such as valves and 
diaphragms, the pump should be installed below or at water level. 
UDOR Diaphragm Pumps are, in any case, self-priming; they may be installed above the water 
source.  In this case, the maximum allowed difference in height is 2 mt. (6.5 ft.). 
If the Pump is used in a particularly dirty workplaces or is exposed to atmospheric agents, you are 
recommended to protect it, respecting the ventilation conditions. 
 

8.2 ASSEMBLY 

Fit the Pump on a rigid surface keeping the power take-off and support feet horizontal to ensure 
correct drainage in the case of leakage of water or oil. The Pump must be secured firmly on a base, 
which must be perfectly aligned with the transmission components. In the case of belt transmission, 
make sure the pulleys are aligned and check the tension of the belts. 
Use appropriately sized hoses, both on the inlet and outlet of the Pump, according to the technical 
specifications written on the Label

 

8.3 START 

UP 

Before starting, check the following: 
- Check the oil level through the dedicated oil reservoir or inspection cap; top-up if necessary. 
- Check the pressure value on the accumulator, if installed; inflate or deflate if necessary. 
- The pressure regulator valve must be set at “0” pressure to favour intake. 
Start and run the Pump for approximately 10 seconds until all the liquid has discharged from the 
delivery line. Once the intake cycle is complete, you can set the Pump at the required pressure, by 
adjusting the pressure regulator valve, without ever exceeding the maximum pressure written on the 
Pump’s Label. 

Summary of Contents for BETA 110 Series

Page 1: ...TIFICADO PER DNV ISO 9001 2008 COMPANY WITH QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV ISO 9001 2008 Leer atentamente el presente manual antes de utilizar la bomba en particular las advertencias de seguridad Conservarlo en lugar adecuado y mantenerlo inalterado Please carefully read this manual before using the Pump in particular follow the safety information Store in a suitable place to keep it u...

Page 2: ...NTO 9 1 MANTENIMIENTO ORDINARIO 9 2 LUBRICACIÓN 7 8 9 10 INCONVENIENTES CAUSAS Y SOLUCIONES 9 En 1 GENERAL INFORMATIONS 1 1 SAFETY SYMBOLS 1 2 PUMP IDENTIFICATION 1 3 WARRANTY 10 2 INTRODUCTION 11 3 INTENDED USE 4 OPERATIONAL RESTRICTIONS 5 GENERAL WARNINGS 6 BEFORE START UP 6 1 LIQUIDS TO BE PUMPED 6 2 INLET AND OUTLET OF THE PUMP 6 3 INLET CONDITIONS SUCTION 6 4 OUTLET CONDITIONS 6 5 SPEED AND R...

Page 3: ...R sólo con autorización de la misma franco almacén UDOR y debe estar completo con todos sus componentes originales y no haber sido manipulado Los productos o componentes reemplazados quedarán en propiedad de UDOR La garantía de un producto pierde validez si no se respetan los plazos de pago del mismo por parte del comprador Están excluidos de la garantía los siguientes daños Daños directos e indir...

Page 4: ...concentración salina como por ejemplo agua de mar En ambientes con atmósfera corrosiva o explosiva En presencia de cualquier líquido no compatible con los materiales de fabricación de la Bomba Para bombear pinturas solventes combustibles y cualquier líquido inflamable no apta para ambientes ATEX Para uso alimentario Para lavar personas animales aparatos eléctricos o electrónicos con corriente eléc...

Page 5: ...Todos los tubos con presión deben ser marcados de forma durable con el valor máximo de la presión admisible que nunca debe ser inferior a la presión máxima de funcionamiento de la Bomba indicada en la Placa 6 5 VELOCIDAD Y SENTIDO DE ROTACIÓN La velocidad de rotación del eje de la Bomba nunca debe superar el valor de las revoluciones por minuto RPM indicado en la placa de la misma El número de rev...

Page 6: ... 17 Para una mayor duración de los componentes sujetos a desgaste como válvulas o membranas se aconseja instalar la Bomba en carga o al mismo nivel que el depósito de alimentación De todas maneras las Bombas de Membrana UDOR son autocebantes es decir que pueden instalarse por encima de la fuente de alimentación en ese caso el máximo desnivel permitido es de 2 m 6 5 ft Si la Bomba es utilizada en u...

Page 7: ...debe ponerse en marcha en presencia de hielo o de temperaturas ambientales muy bajas En caso contrario la Bomba podría sufrir daños muy graves Para poder poner en funcionamiento la instalación es indispensable que todo el circuito esté totalmente descongelado 9 MANTENIMIENTO 9 1 MANTENIMIENTO ORDINARIO Si la Bomba se utiliza para aplicaciones poco exigentes se aconseja efectuar las siguientes inte...

Page 8: ... PUESTA EN MARCHA DE LA BOMBA Poner en funcionamiento la Bomba con el circuito de impulsión a presión 0 Después de aproximadamente cinco minutos en 0 bar PSI llevar la Bomba a presión y alternar ciclos de presión con ciclos de descarga esto permitirá evacuar las bolsas de aire remanentes en el cárter Apagar la Bomba y volver a controlar el nivel de aceite si fuera necesario completar con aceite pa...

Page 9: ...lación de presión Excesiva espuma en el depósito de agua o nivel demasiado bajo Restablecer las condiciones ideales en el depósito de agua El caudal de las toberas es mayor que el de la Bomba a Controlar la regulación de la válvula b Controlar el desgaste el tamaño y la cantidad de toberas Una o más válvulas de la Bomba están gastadas o dañadas Limpiar o reemplazar las válvulas El manómetro oscila...

Page 10: ... free of charge to the warehouse of UDOR and complete with every single original component without any sign of tampering Replaced products or components pass over to the ownership of UDOR Warranty of a product is void if the buyer fails to observe the payment terms of the product Warranty does not cover the following damages Direct and indirect damages of any kind Damages deriving from the failed ...

Page 11: ...th high salt content such as seawater for example In workplaces where there is a corrosive or explosive atmosphere In the presence of any liquid that is not compatible with the constructional material of the Pump To pump paint solvents fuel and any flammable liquid not suitable for ATEX workplaces Tor foodstuffs To wash people animals live electrical or electronic equipment To wash the Pump itself...

Page 12: ...ximum working pressure of the Pump written on the Label 6 5 SPEED AND ROTATION DIRECTION The rotation speed of the shaft of the Pump must never exceed the RPM written on the Label of the actual Pump The minimum RPM admitted is maximum RPM x 0 6 The rotation direction of the shaft of UDOR Pumps may be clockwise or anticlockwise 7 CONTROLS ON SYSTEM 7 1 UNLOADER VALVE A pressure regulator valve must...

Page 13: ...n the table on page 17 To safeguard the lifetime of the components subject to wear and tear such as valves and diaphragms the pump should be installed below or at water level UDOR Diaphragm Pumps are in any case self priming they may be installed above the water source In this case the maximum allowed difference in height is 2 mt 6 5 ft If the Pump is used in a particularly dirty workplaces or is ...

Page 14: ...ly damaged To start the system the whole circuit must be completely defrosted 9 MAINTENANCE 9 1 ROUTINE MAINTENANCE If the Pump is used for light duty purposes the following routine maintenance jobs are advised After the first 50 hours Oil change see section 9 2 Lubrication Every 500 hours Oil change Replace the diaphragms see instructions below Every 1000 hours Replace the valves For heavy duty p...

Page 15: ...nkshaft N while filling to eliminate air pockets Re mount the oil fill cap F or the oil fill plug R 9 INITIAL START UP Start the Pump with the outlet line at 0 pressure after about 5 minutes at 0 pressure you may increase the outlet pressure and make a few cycles of pressure on off This will evacuate any remaining air pockets in the crankcase Turn Pump off and re check oil level Refill as necessar...

Page 16: ...Refill tank Nozzle volume is greater than Pump capacity a Check relief valve adjustment b Reduce nozzle orifice size or number of nozzles used One or more check valves seating improperly Clean or replace check valves Excessive gauge vibration Excessive pulsation Pulsation dampener pressure too low or too high Adjust pulsation dampener pressure see page 13 Air leak in inlet line Examine hoses and f...

Page 17: ...9 IOTA 20 IOTA 25 0 18 0 40 0 20 0 05 4 9 KAPPA 15 0 10 0 22 0 11 0 03 2 5 5 5 KAPPA 25 KAPPA 32 0 26 0 57 0 29 0 08 8 18 KAPPA 40 KAPPA 50 0 49 1 08 0 55 0 15 11 24 KAPPA 33 KAPPA 43 KAPPA 53 0 56 1 23 0 63 0 17 11 24 KAPPA 55 KAPPA 65 0 62 1 37 0 69 0 18 13 29 KAPPA 75 1 04 2 29 1 16 0 31 18 40 DELTA 75 1 04 2 29 1 16 0 31 19 42 KAPPA 100 1 02 2 25 1 14 0 30 20 44 DELTA 100 1 02 2 25 1 14 0 30 2...

Page 18: ...18 12 PARES DE APRIETE TORQUE SPECIFICATION ...

Page 19: ...0 22 40 30 25 18 8 6 10 7 ZETA 170 ZETA 200 30 22 40 30 25 18 34 25 8 6 10 7 ZETA 230 ZETA 260 ZETA 300 30 22 40 30 34 25 8 6 10 7 RO 320 RO 400 30 22 50 37 34 25 10 7 30 22 IOTA 20 IOTA 25 14 10 25 18 25 18 25 18 KAPPA 15 14 10 14 10 14 10 10 7 KAPPA 25 KAPPA 32 25 18 40 30 40 30 KAPPA 40 KAPPA 50 25 18 40 30 40 30 34 25 KAPPA 33 KAPPA 43 KAPPA 53 25 18 40 30 10 7 8 6 KAPPA 55 KAPPA 65 25 18 40 3...

Page 20: ...UDOR S p A Via A Corradini 2 42048 Rubiera Reggio Emilia Italia in the person of its legal representative declares under its sole responsibility that the partly completed machinery of its own production namely Diaphragm Pumps series ZETA ZETA P RO IOTA KAPPA DELTA OMEGA BETA which this declaration is referred to is in conformity with the essential safety requirements of Directive 2006 42 EC for wh...

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