Tyco Electronics FIST-GCO2 Series Installation Instruction Download Page 23

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Tube holder capacity and tray identification
Number x outer diameter loose tube (mm)

8.1

Use a permanent marker en to write on the tray.

9.1

In case of cable shield termination,connect the shield

continuity wires on the shield mounting bracket

Cable grounding/shielding

9.2

In case of grounding,mount grounding wire on the grounding

bolt

Summary of Contents for FIST-GCO2 Series

Page 1: ... The generic closure FIST GCO is the environmentally sealed enclosure for the fiber management system that provides the functions of splicing and passive component integration in the external network The product can be tailored to almost any required configuration by adding splicing and or passive device Sub Assemblies The FIST GCO has provision for all cable termination and sealing requirements T...

Page 2: ...ing network layout and cable constructions the kit content can be different from the kit content described in this installation instruction Dome Base including routing block cover universal mounting system shield mounting bolt and strength member termination bracket Clamp O ring 100g Silicagel 2 tray covers fiber guiding pin tube holder retainers 2 tray wedges Installation Instruction 2 General 2 ...

Page 3: ...p To shrink cable seals FIST WORK STAND To hold the closure in a vertical position during installation FIST WORK STAND H Hinging workstand To hold the closure in any position during installation 3 1 1 The FIST GCO will be mounted temporary on the work stand The work stand is wrap around so that the FIST GCO installed with cables can be taken away from it Fix the FIST GCO base onto the workstand wi...

Page 4: ...ake care with the O ring and the sealing surfaces on the base and dome avoid damaging Clean only with clear water or with the cleaning tissue included in the kit if needed 4 1 3 Reversed Oscillating cable Mark the cable in the middle of the loop and remove cable jacket left and right of the mark over a total distance of 110cm little more as the distance between two reversal points on the cable Loc...

Page 5: ...le and use some tape around the bracket to protect the heatshrink 4 1 10 Take the oval sleeve and place the packing bag that has been opened on both sides in the oval sleeve to prevent the hotmelt inside the sleeve from dirt and grease Take the LCIT and bend the loose tubes gently over it Push the loose tubes in the sleeve The non coated edge of the sleeve and the arrows should be pointed to the b...

Page 6: ...tube holder should be routed in such a way that one still has complete access of the stored tubes between UMS profile This is needed for later routing of loose tubes from the loops to the tube holders without creating crossings and without creating disturbances on the loose tubes already routed up to the tube holders 4 1 16 In case of reversed oscillating cable separate the loose tube s Match the ...

Page 7: ...ber s that have to be spliced and cut these fibers in the middle of the loop Remove these out of the bundle till the tubeholder These fibers can be routed to single circuit trays others uncut will be routed to a single element tray never in dark fiber storage See at fiber routing 4 1 22 Remove the strength member leaving 90mm from the cable jacket if shield present leave 15mm of the shield 4 1 23 ...

Page 8: ... 18 are used cut strength member at 90mm length 4 1 25 Push the loose tubes in the port and fix the strength member in the strength member connector Be sure that all loose tubes are routed without crossing around the strength member 4 1f Drop cable preparation 16 port base 4 1 26 Remove the cable jacket for 2 2m 4 1 29 Fix the cable in it 4 1 30 Install the heat shrink ...

Page 9: ... non cut loop storage contact Tyco Electronics to check if possible Twistfree fibers or limited twist direct to tubeholder a window cut of 3m50 is needed for GCO2 BC6 XX 3m70 for GCO2 BD6 XX and 3m90 for GCO2 BE6 XX Mark the cable in the middle and mark the cable on 1 75 1 85 or 1 95 meters left and right of the first mark Remove the cable jacket and the strength members starting in the middle 4 2...

Page 10: ... stop on the loopbracket Wind a few layers of tape around the hose clamp When using cables with a diameter smaller than 12mm bend the sharp edges on the bottom of the bracket towards the cable and use some tape around the bracket to protect the heatshrink 4 2 9 Place the heatshrink and loop bracket in place as described in loose tube installation 4 2 8 Take the spiral tube and cut it at 160mm leng...

Page 11: ...en basket is hinged 4 2 17 At the point of separation mass storage fibers and fibers to drop out are separated This is possible because all cable twists are stored in the fiber twist storage duct 4 2 18 The fibers for mass storage are organised in the mass storage area of the basket the loop end is placed over one of the islands 4 2 14 A large ST is wrapped around the twisted fiber bundle and fixe...

Page 12: ...tainer will be The place is wrapped with a 3 cm long FOAM strip after the grease is removed from the location with an isopropylalcohol tissue One has to make sure the foam strip is under the tube holder retainer by inserting tube and retainer in one go After installation of the tube holder retainer the fibers can be placed in the organiser system 4 2 21 Insert the fiber and the ST in the drop out ...

Page 13: ...o the position in the loop breakout device fig in the 4 small cavities and spiral tubes ST directly to the trays in a way that fibers going to the O side and E side of the closure also marked on the loop breakout device are divided divide also the exchange and customer fibers avoid unnecessary crossings Typical a looped fiber will be put in two spiral tubes going to the same side of the closure O ...

Page 14: ...out part 4 2 33 Insert the strength members from the cable into the strength member stop Fix the cable with the hose clamp in case cable diameter is more than 8mm onto the bracket Fix the cable with tie wrap in case cable diameter is less than 8mm onto the bracket Fix the screw of the strength member stop on the bracket Wind a few layers of tape around the hose clamp 4 2 27 Match the spiral tube o...

Page 15: ...de and slide the breakout on the bracket and fix it with the screw 4 2 35 Insert the ST spiral tube over the fibers into the breakout till the tube stop 0pen the round port and place the heatshrink as discribed in loose tube preparation 4 2 38 If ports 3 4 5 6 7 8 9 10 are used cut strength member on 75mm length If ports 11 12 13 14 15 16 17 18 are used cut strength member on 90mm length and cut t...

Page 16: ... to bundle the fibers and the ID cord Position the spiral tubes in the respective tubeholder Put the tube holder retainer 16 4 2 40 Fix the strength member plates in the closure Use FACC DSCT for dual strength member cables 4 2 41 Fix the cable in it 4 2 42 Install the heatshrink see section 5 ...

Page 17: ...Clean by using the cleaning tissue Abrade the port 5 1 2 Clean and abrade the cable 5 1 3 Remove the packing bag out of the seal push the seal upwards to the base and mark the cable flush with the seal Make sure the non coated zone butts up against the base ...

Page 18: ...he seal against the base and place the clip 5 1 6 Start heating the seal on the base and wait one minute and shrink in spiral movements downwards 5 1 7 Hold the cable in position Shrink till the green painting dots become black and the hotmelt is visible on the bottom Postheat the clip on both sides till the adhesive shows a proper flow on the clip between the two cables Do not move the FIST GCO o...

Page 19: ...cture Select the cable termination as such that a minimum of fibers will cross and have to be routed through the window Therefore the selection of the ports according to the cable lay out is important 6 Fiber routing 6 PORT BASE Ports 1 3 6 8 for cables to S2 Ports 5 7 2 4 for cables to S1 Verify the position of two cables if they are placed on the same side next to each other because the total am...

Page 20: ...ve plate do this by pushing the lip on the groove plate lowest possible position slightly down with the tray and move the tray lateral into the hinge cavities of the groove plate To snap the High Capacity Single Element tray HCSE in the W a single fiber groove plate leave always one hinge facility open between Fasblock or previous tray and the HCSE tray 16 PORT BASE Ports 1 3 5 11 13 2 4 6 12 14 f...

Page 21: ... the wedge use two hands to pull on both ends near the groove plate 6 7 Route the fiber in the grooves of the wraparound groove plates to the entrance of the identified tray Fiber must be routed in the groove below the hinge of the tray 6 6 Pull gently on the fibers in the tray and make sure that the fibers are well contained in the routing block and wraparound groove plate 6 9 Store the fibers te...

Page 22: ... in SE tray 7 5 ANT in SC tray 7 3 SMOUV in SC tray 7 4 ANT in SE tray 22 7 Fiber routing on tray 7 1 Take the splice protector and put it centred towards the splice holder 7 6 Ribbon 4 8 tray 7 7 Ribbon 12 tray ...

Page 23: ...ter loose tube mm 8 1 Use a permanent marker en to write on the tray 9 1 In case of cable shield termination connect the shield continuity wires on the shield mounting bracket 9 Cable grounding shielding 9 2 In case of grounding mount grounding wire on the grounding bolt ...

Page 24: ...time the closure has been opened Do not place the aluminum protection foil too deep in the heatshrink 12 Re arrangement Avoid to pull fibers inbetween groove plates Avoid fiber movement between tubeholder and first containment lip on the routing block Take special care rearanging fibers from E to O side or reverse If accidentaly active fibers are removed from the containment devices reposition the...

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