Your Global Automation Partner
Instructions for Use
TBPN-L5-4FDI-4FDX
Safety Block I/O Module
Page 1: ...Your Global Automation Partner Instructions for Use TBPN L5 4FDI 4FDX Safety Block I O Module...
Page 2: ...2 Hans Turck GmbH Co KG T 49 208 4952 0 F 49 208 4952 264 more turck com www turck com...
Page 3: ...tion 12 4 1 Device overview 12 4 1 1 Type label 12 4 2 Properties and features 12 4 2 1 Switches and connectors 13 4 2 2 Block diagram 13 4 3 Functions and operating modes 14 4 3 1 Safety Function 14...
Page 4: ...tion of the safe channels 36 8 5 Loading the configuration with the TSC commissioning wizard 42 8 6 Application example configuring a safety function in TSC 48 8 6 1 Checking and loading the configura...
Page 5: ...V01 00 2020 07 5 14 Technical Data 75 14 1 General technical data 75 14 2 Technical data safety inputs 76 14 3 Technical data safety outputs 77...
Page 6: ...Table of Contents 6 Hans Turck GmbH Co KG T 49 208 4952 0 F 49 208 4952 264 more turck com www turck com...
Page 7: ...The following symbols are used in these instructions DANGER DANGER indicates a dangerous situation with high risk of death or severe injury if not avoided WARNING WARNING indicates a dangerous situati...
Page 8: ...2 3 Manufacturer and service Hans Turck GmbH Co KG Witzlebenstra e 7 45472 M lheim an der Ruhr Germany Turck supports you with your projects from initial analysis to the commissioning of your applic a...
Page 9: ...the ma chine The module serves for controlling signal devices as for example emergency stop buttons posi tion switches or OSSDs which are used to ensure human material or machine protection TBPN L5 4F...
Page 10: ...operly transported stored installed and mounted n For the release of safety circuits in accordance with EN IEC 60204 1 EN ISO 13850 only use the output circuits of connectors C4 C7 n Change the defaul...
Page 11: ...Safety rules and safety regulations according to the actual state of the art 3 5 2 Cited standards Standard Title DIN EN ISO 13849 1 2016 06 Safety related parts of control systems EN 62061 2005 Cor 2...
Page 12: ...60 4 2 38 C0 C1 C2 C3 24 0 95 30 2 1 19 X2 X1 P2 P1 yellow Fig 1 TBPN L5 4FDI 4FDX 4 1 1 Type label TBPN L5 4FDI 4FDX Ident No 100001826 HW Charge code YoC Hans Turck GmbH Co KG D 45466 M lheim a d R...
Page 13: ...fety related in output C6 FDX12 13 safety related in output C7 FDX14 15 safety related in output F Address Rotary coding switch for address setting for PROFIsafe F address setting P1 Ethernet 1 P2 Eth...
Page 14: ...ort circuit at the line control output T2 n Incorrect power supply n Strong EMC disturbances n Internal device error 4 3 2 Safety inputs FDI The safe inputs are suitable for the connection of safety r...
Page 15: ...diagnosis Parameters n Safe output PP switching Safe output the load is connected between P terminal and Ground terminal n Safe output PM switching Safe output the load is connected between P termina...
Page 16: ...The device can be screwed onto a flat mounting plate Attach the module to the mounting surface with two M6 screws The maximum tighten ing torque for the screws is 1 5 Nm Avoid mechanical stresses Opt...
Page 17: ...o the reference potential must be interrup ted e g by using a plastic screw Shielding concept of the fieldbus level On delivery a grounding clip is provided on the connectors for the fieldbus connecti...
Page 18: ...ch way that the clamp contacts the metal housing of the connectors The shielding of the fieldbus cables is connected to the grounding clip Fig 8 Mounting the grounding clip Grounding the device mounti...
Page 19: ...uitable screw caps or blind caps Use appropriate 7 8 sealing caps e g type RKMV CCC The caps not part of the scope of delivery 6 1 Connecting the M12 connectors When connecting the cables to the M12 c...
Page 20: ...E We recommend the use of pre assembled 5 pole power supply cables Turck type 52 e g RKM52 1 RSM52 Suitable cables can be found on www turck com For the connection to the power supply the device has t...
Page 21: ...s and actuators Sensors and actuators with external power supply can also be connected to TBPN L5 4FDI 4FDX The use of SELV or PELV power supplies must also be guaranteed for externally supplied senso...
Page 22: ...hat the inputs are only supplied through the same 24 V source as the device itself Safety inputs FDI The device has eight M12 connectors for connecting safe sensors and actuators The maximum tightenin...
Page 23: ...assignment C4 C7 FDX Signal Meaning VAUX1 T1 Sensor supply test pulse 1 FDO FDI T2 Digital output digital input 1 M GND V1 Ground V1 FDO FDI T1 Digital output digital input 2 P T2 Test pulse 2 FE FE...
Page 24: ...ated and light up when actuated Use e g for door monitoring with magnetic reed contacts n Example 2 The LEDs of the inputs are off when actuated and light up when not actuated Use e g for two hand swi...
Page 25: ...test pulse interval of the outputs will change the performance level The software and the online help of the software contain further information Safe output PP switching 2 n c 1 n c 3 GND V1 4 FDO 5...
Page 26: ...voltage Before the operating voltage is applied assure that no wiring or grounding errors exist a safe grounding of the device of the application is guaranteed Connect the supply voltage Check if all...
Page 27: ...mponents have to be system considered eventually Please find the respective information in the tech nical data of the respective devices Further information about the reaction time can be found in the...
Page 28: ...anger to life due to failure of the safety function Tightly close the cover above the switches BUS ERR PROFINET ETH1 ETH2 F Address 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 x 100 x...
Page 29: ...dressed by it s device name The device name can be freely chosen n Default device name from GSDML tben l5 4fdi 4fdx Assigning the IP address The devices IP address is usually set through the PROFINET...
Page 30: ...ed to download the software The coupon code can be re quested from Turck customer service Further information can be found on the product page of the software Unpack the zip archive and install Turck...
Page 31: ...t the Turck Safety Configurator from TIA Step7 8 3 Licensing Turck Safety Configurator The licensing is done via coupon code Enter the coupon code on the Turck web page following this link http www tu...
Page 32: ...TSC commissioning wizard Start the software a Turck Safety Configurator starts with the Start assistant which will lead through the first steps after program start 8 4 1 Creating a new workspace In t...
Page 33: ...ing a master and creating a basic configuration Select the TBPN L5 4FDI 4FDX in the Select master dialog and confirm with OK Fig 22 TSC Selecting a master a The dialog box Properties TB is opened Fig...
Page 34: ...tact Double channel forced FDI2 3 E stop Safe input dry contact Double channel forced FDI4 5 E stop Safe input dry contact Double channel forced FDI6 7 E stop Safe input dry contact Double channel for...
Page 35: ...circuits OSSD1 OSSD4 and OSSD61 OSSD64 are pre defined as follows Release circuit OSSD Channels OSSD 1 FDX8 9 OSSD 2 FDX10 11 OSSD 3 FDX12 13 OSSD 4 FDX14 15 OSSD 5 unused OSSD 60 unused OSSD 61 FDI6...
Page 36: ...208 4952 0 F 49 208 4952 264 more turck com www turck com 8 4 3 Adapting the configuration of the safe channels The channels of TBPN L5 4FDI 4FDX are adapted to requirements of the respective applicat...
Page 37: ...1 00 2020 07 37 Clicking Expert opens the expert settings for In and outputs Fig 26 TSC Expert settings NOTE The description of the functions is part of the online help of the Turck Safety Config urat...
Page 38: ...ing a configuration with the TSC commissioning wizard 38 Hans Turck GmbH Co KG T 49 208 4952 0 F 49 208 4952 264 more turck com www turck com Example configuration Fig 27 TSC Expert settings example c...
Page 39: ...input C3 FDI6 7 E stop Safe input dry contact No function reserved C4 FDX8 9 Safe output Safe output according to PLe test pulse every 500 milli seconds Is switched off safely if the E Stop at FDI0 1...
Page 40: ...r unlock If the Advanced settings are activated a fieldbus bit for a global error unlock of the device can be configured in the Service register tab Fig 28 TSC Advanced settings global error unlock Se...
Page 41: ...hanged FDI2 3 Light grid AOPD 63 OSSD Unchanged FDI4 Standard input No OSSD created FDI5 Standard input FDI6 7 E stop 62 OSSD Unchanged FDX8 9 Safe output 1 OSSD The state of OSSD 64 and 63 leads to s...
Page 42: ...e turck com www turck com 8 5 Loading the configuration with the TSC commissioning wizard Start the commissioning wizard and click Next Fig 30 TSC starting the commissioning wizard In the dialog Commi...
Page 43: ...V01 00 2020 07 43 Fig 31 TSC commissioning wizard assigning a password a The connected TBPN L5 4FDI 4FDX is prepared for the configuration download Fig 32 TSC commissioning wizard preparing the device...
Page 44: ...enter the device s IP address under Eth ernet or search the connected device via the button Fig 33 TSC interface configuration Confirm with OK and store the setting in the project store the interface...
Page 45: ...iguration protocol and confirm the check Fig 35 TSC confirming the configuration protocol check Release the configuration in the Validate configuration dialog box with the data entered before Name of...
Page 46: ...the TSC commissioning wizard 46 Hans Turck GmbH Co KG T 49 208 4952 0 F 49 208 4952 264 more turck com www turck com a The configuration has been released Fig 37 TSC release configuration Click OK and...
Page 47: ...V01 00 2020 07 47 a The Turck Safety Configurator changes to the online mode and opens the Diagnostics configuration Fig 38 TSC Diagnostics configuration online...
Page 48: ...switches The monitored start is done via the standard input FDI4 n The complete safety function is released via a release bit in the F CPU 3 OSSD n The state of output FDX8 9 is monitored via a PROFIs...
Page 49: ...place it at the function input In the dialog box State of output switching element x select OSSD 64 under Assignment Fig 40 TSC 1 OSSD state of output switching element OSSD 63 and OSSD 64 a The acti...
Page 50: ...SD is activated This means the state of the OSSD 62 controls the state of out put FDX10 11 Delete F CPU output in OSSD 2 Select the device State of output switching element from the device library and...
Page 51: ...e device Automatic start in OSSD 1 and OSSD 2 and replace it with the device Monitored start Select FDI4 under Address Fig 42 TSC monitored start via standard input example 1 OSSD a The safe outputs F...
Page 52: ...it in the F CPU Therefore an output bit of the F CPU is assigned to the output function in the 2 OSSD Select the element Output F CPU in the device library and place it at the third input OSSD 1 and t...
Page 53: ...Monitoring an output in the F CPU The state of the output is monitored via a PROFIsafe bit in the F CPU Open the Output assignment and assign a PROFIsafe bit to output FDX8 9 Fig 44 TSC output assignm...
Page 54: ...Configurator checks the created configuration for logical errors which meas the logical wiring of the single components in the release circuits is checked The configuration check does not consider dou...
Page 55: ...a slot is configured as Single channel safety in Turck Safety Configurator then the double channel function for the slot is disabled Fig 46 TSC Single channel inputs No release circuits are generated...
Page 56: ...208 4952 0 F 49 208 4952 264 more turck com www turck com Create an OSSD by using the New window function Fig 47 TSC Creating an new window Add a Single channel safety input from the device catalog to...
Page 57: ...CPU Fig 49 TSC Linking a single channel safe input with the PLC Add an automatic start and assign a PROFIsafe bit in order to be able to monitor the single channel sensor from the PLC Fig 50 TSC sing...
Page 58: ...264 more turck com www turck com 8 8 Configuring the device at PROFINET PROFIsafe in TIA Portal 8 8 1 Adding the device via GSDML Install the device s GSDML file Add device to the PROFINET IO System 1...
Page 59: ...ers deactivation of protocols etc which concern the complete device PN IO Parameterization of PROFINET functions MRP etc and the Ether net port properties topology connection options etc PROFIsafe mod...
Page 60: ...com www turck com 8 8 2 Setting the F_parameters Set the F_parameters of TBPN L5 4FDI 4FDX at slot PROFISAFE Modul_1 F_parameters Meaning F_Dest_Add F address of TBPN L5 4FDI 4FDX in this ex ample add...
Page 61: ...8 15 Meaning Channel is input Channel is output Off Input inactive Output inactive Green Input active Output active Green flashing Self test input Red flashing Cross circuit Red Discrepancy Overload...
Page 62: ...net connection established 100 Mbps Green flashing Ethernet traffic 100 Mbps Yellow Ethernet connection established 10 Mbps Yellow flashing Ethernet traffic 10 Mbps 9 2 Status and control word Status...
Page 63: ...M SUPM n 7 reserved PROFIsafe Error Codes 65 n 8 71 70 69 68 67 66 65 64 n 9 reserved 75 72 Memory and F Config Status 65 n 10 FERR COMLO CNFMM NCNF PMS n 11 reserved Safe Status Connector C0 66 n 12...
Page 64: ...eeds a certain limit maximum re sidual error rate WD time out The bit is set if the TBPN L5 4FDI 4FDXdetects an F communication er ror i e If the watchdog time in the device is exceeded FV activated T...
Page 65: ...he required SIL level is not suppor ted by the device 69 0x45 Invalid Length of CRC2 The required CRC length and the CRC length generated by the device do not match Check parameteriza tion 70 0x46 Inv...
Page 66: ...s circuit channel 0 TCCH1 592 Cross circuit channel 1 Status of the safe unit fieldbus bits Name Meaning PROFIsafe bit 0 0 1 7 Status output bits of the TBPN L5 4FDI 4FDX which can be used as input si...
Page 67: ...set by the TBPN L5 4FDI 4FDX for at least two message cycles if there is a malfunction in the device R_cons_nr The bit is set if a communication error is detected The counter of the virtual consecutiv...
Page 68: ...re turck com www turck com PROFINET output data to TBPN L5 4FDI 4FDX Name Meaning FB0 0 FB1 7 These input bits are sent via Ethernet to the TBPN L5 4FDI 4FDX and can be con figured in the Turck Safety...
Page 69: ...actual configuration identical configuration as in the Turck Safety Configurator Load a new or changed configuration into the device via Turck Safety Configurator 9 5 2 Loading a configuration from t...
Page 70: ...ion on the memory chip is deleted The procedure completed as soon as the ERR LED stops blinking 9 5 4 Configuration transfer and module behavior Configuration Module behavior Diagnostics In device Ext...
Page 71: ...Config Status 65 changed during operation Valid unequal During operation The new configuration is checked Loading the configura tion from the memory to the device 9 6 Reset the device to factory sett...
Page 72: ...nt The parameterization and the configuration of the exchange devices exactly matches the parameterization and the configuration of the device to be changed Please follow the description under 70 to t...
Page 73: ...The TBPN L5 4FDI 4FDX is maintenance free for the duration of use of 20 years Used cables as well as connected sensors and actuators have to be tested according to vendor specifications during the dur...
Page 74: ...e for decommissioning the TBPN L5 4FDI 4FDX The operator must ensure that the device is used for its intended purpose Please observe the storage and transport requirements according to the general tec...
Page 75: ...esponse Times See Safety Characteristic Data 27 General technical data Max cable length n Ethernet 10 m per segment n Sensor actuator 30 m Operating storage temperature 40 C 70 C 40 F 158 F Protection...
Page 76: ...x OSSD supply per channel 2 A Max tolerated test pulse width 1 ms Min interval between 2 test pulses 12 ms at 1 ms test pulse width 8 5 ms at 0 5 ms test pulse width 7 5 ms at 0 2 ms test pulse width...
Page 77: ...ulse resistive load max 0 5 ms Test pulse max 1 25 ms Interval between 2 test pulses typical 500 ms Interval between 2 test pulses min 250 ms Max output current 2 A resistive Max total current for dev...
Page 78: ...Over 30 subsidiaries and over 60 representations worldwide www turck com 100004769 2020 07 100004769...
