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Turbosol PRO H CL, Instructions For Use And Maintenance Manual

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Turbosol PRO H CL Instructions For Use And Maintenance Manual Download Page 54

PUMPING

 

SYSTEM

 

FOR

 

THE

 

BUILDING

 

INDUSTRY

TURBOSOL PRODUZIONE 

S

.

P

.

A

.

Via Volta, 1
31030 Pero di Breda (TV) - Italia
Tel. ++39 0422 90 251
Fax ++39 0422 904 408
E-mail: [email protected]
www.turbosol.it

Summary of Contents for PRO H CL

Page 1: ...ITALIANO INSTRUCTION FOR USE AND MAINTENANCE COMPREHENSIVE CATALOGUE SPARE PARTS CT 200 411 ENGLISH Serial number PUMPING SYSTEM FOR THE BUILDING INDUSTRY ...

Page 2: ...lications Choice of the pump 4 3 Preliminary operations 13 Placing the machine Hoses Anchoring the hoses Coupling devices 14 Connections 4 4 Operation 16 Preliminary controls Pump setting 17 Starting standard machines 18 Transporting the mix 20 4 5 Cleaning at the end of the work 24 High pressure water pump 25 4 6 Changing the pumping group 26 5 Maintenance of the machine 28 5 1 Operations for whi...

Page 3: ...o persons or things resulting from unauthorized changes in or modification of this equipment SCREW TYPE PUMP FOR SELF LEVELLINING MATERIALS PRO H CL The equipment s serial number You are strongly advised to enter your machine s serial number in the space above which must always be referred in order to facilitate the work of the personnel in charge and it must likewise be mentioned when requesting ...

Page 4: ...ator stops when opening the safety grill D During work lock the stabiliser crutch E When towing connect the safety cable and the tail lights cable B A E D C SYMBOL KEY DESCRIPTION It is compulsory to read this maintenance booklet prior to operating the machine Danger electrical shock hazard It is compulsory to read this maintenance booklet for what regards ordinary and general maintenance CAUTION ...

Page 5: ...stitutes the basic guarantee for manufacturing low wearing machinery which offers total reliability at low servicing costs Precautions to take when the machine is operating Maintenance or repair work must be carried out only when the machine is turned off Whatever safety devices that have been removed in order to complete such work must be mounted again after maintenance has been carried out Care ...

Page 6: ...nd certification data 2 1 TYPE OF MACHINE Manufacturer s registration plate The type of machine A the serial number B and information on the machine s operating power are printed on the manufacturer s registration plate The following is the meaning of the letters and numbers used A Tipo di macchina PRO H CL PRO H CL Machine for self levelling materials B The machine s serial number NNNNNN AA NNNNN...

Page 7: ...g materials Gasoil tank of 25 l capacity Hydraulic oil tank of 15 l capacity Hydraulic oil cooling radiator Safety lock with customised code Cable remote control Accessory box with spray gun and deflectors Technical literature Accessories upon request Vibrator for sieve High pressure water pump Radio control with 5 functions Worm gear pump type 60 12 Plus Main components The machine consists basic...

Page 8: ...e agitator returns to the normal direction of rotation The indicator light STOP shows that the hopper safety grid is open or activation of the pneumatic remote control The agitator stops when the indicator light is on The controls are automatically enabled again when the indicator light goes out Controls g Multifunction buttons used to adjust the pump flow rate insert the access code initialise th...

Page 9: ...to the original display page Maintenance work The machine is programmed to request periodic maintenance the first servicing is scheduled after 50 hours of operation while subsequent maintenance is scheduled at specified intervals see page 30 Operating test The machine has an operating test mode in which the various devices may be controlled and the input status displayed with the engine switched o...

Page 10: ... tested by ISET Notified Body n 0865 104 dB A 2 5 TECHNICAL DATA PUMPS 60 12 standard 60 12 PLUS option Material theoretical output 0 180 l m 0 300 l m Maximum pressure of the mortar pump 20 bar 15 bar Pumpable granulometry 8 10 mm 14 16 mm Delivery height indicative 40 50 m 30 40 m Delivery distance indicative 80 100 m 80 100 m Mortar rubber delivery hose Ø 50 x 66 mm Ø 50 x 66 mm Note Maximum di...

Page 11: ...at the tyres are in good state and at the correct pressure 4 5 Atm Connect the tail light cable and check that the lights work properly Hook the safety cable to the towing vehicle Hook the cable on the lifting eye placed above the chassis Use a hook and a cable certified for lifting 1000 kg Before lifting the machine make sure that nobody is standing too close to it 3 1 WHEN TOWING ON ROAD 3 2 HOI...

Page 12: ...f 263 416 for self leveling screeds with granulometry 14 16 mm The PRO H CL consists basically of an hopper with built in agitator which receives the mix and a worm gear pump for pumping the material The mix is unloading into the hopper hence it is pumped by the worm gear pump to the place of use The pump output can be set by the buttons g3 g4 on the control panel The start stop functions of the m...

Page 13: ...e you reduce wear and tear and check at the same time that they are in good order The first 10 m of hoses oscillate a few cm when pumping it is better to keep these 10 m above ground or in any case to make sure that they are not rubbing against corners or abrasive objects in order to prevent a premature wear of the hoses Use only original hoses and couplings The couplings must be mounted only by T...

Page 14: ...s completely Hoses Ø 50 x 66 lengths of 10 or 20 meters for a maximum pumpable granulometry of 0 to 16 mm Connections Connect the material hose 15 to the worm pump Then connect the delivery tube 16 at the end of the mortar hose Motor vibrator kit optional In case the machine is fixed with vibrating sieve connect the plug 17 of the electric vibrator to the socket 18 placed underneath the hopper 14 ...

Page 15: ... output of the pump using the button 21 to increase it and the button 22 to decrease it Radioremote control optional If the machine is fixed with radioremote control you should act as follows on the button 23 in order to start the mortar pump on the button 24 in order to stop it on the buttons 25 and 26 in order to change the output on the button 27 in order to reverse the sense of rotation of the...

Page 16: ...nsation inside the tank After any maintenance or repair job make sure that every safety device belt shield fan grill are mounted back and that you have forgotten nothing inside the engine compartment or in the hopper If you forget tools and rags inside the motor compartment this might cause the cooling fan to break down Check that the canopy is closed Make sure that the protection grill on the mix...

Page 17: ...e gauge This figure must be at least half of the pressure that you read previously when working with material CORRECT PRESSURE VALUES indicative PUMP HOSE LENGHT UP TO 40 m 50 m 60 m 60 12 8 bar 10 bar 12 bar setting value For the pump 60 12 Plus optional check that the pressure reaches 8 0 bars in case you can not reach the before mentioned pressure you need to change the rotor and stator pump If...

Page 18: ... cursor is positioned Use key g1 to store the number and shift the cursor to the right onto the next digit Repeat the operation for the other digits After the last digit the code is automatically entered and the machine checks if it is correct If the code is incorrect the procedure must be repeated from the beginning with a new start If the code is correct proceed with starting the machine Startin...

Page 19: ...d be avoided When the machine is ready to operate the following indications appear on the display The total time of operation of the machine given in hours is displayed top right This total time is used to indicate that Maintenance work should be carried out when the scheduled intervals have elapsed Leave the machine idling for a few minutes in order to warm up 35 The following indications appear ...

Page 20: ... the hopper is open When red warning light is on the agitator stops The pressure gauge 36 indicates the pressure of the auxiliary pump that has to be of 20 bar in case that the machine is without the high pressure water cleaner optional When equipped with high pressure water cleaner the pressure gauge 36 indicates its hydraulic pressure On the pressure gauge of the mortar pump 37 you can read the ...

Page 21: ... sieve cannot be operated continuously but for just one and a half minutes at the most every five minutes it stops automatically after one and a half minutes STAND BY If the machine is left idle for more than 15 minutes it automatically goes into stand by In this mode the liquid crystal display and all the LEDs are shut down to minimise consumption To exit from stand by just press any key on the c...

Page 22: ...r radio control the button LOC REM n1 must be put to the REM position Electric remote control standard To operate with the electric remote control it must be connected to the connector socket 19 located on the right side of the machine The remote control start stop button 20 activates the mortar pump Adjust the pump flow rate with button 21 to increase it or 22 to decrease it 11 12 20 21 22 n1 19 ...

Page 23: ...te control you should act as follows on the button 23 in order to start the mortar pump on the button 24 in order to stop it on the buttons 25 and 26 in order to change the output on the button 27 in order to reverse the sense of rotation of the mortar pump 23 24 26 27 25 ...

Page 24: ...per and clean it properly Disconnect the mortar hose from the mortar pump and insert a cleaning sponge ball at the beginning of it Open the hopper plug With a jet of water you must first clean the mixer and later the vibrating sieve Close the hopper plug and fill it with water Start the pump and pump water until it comes out clean Stop the pump Connect the hoses to the pump Start the machine and p...

Page 25: ... nozzle the latter is very useful to clean surfaces Start the pump i1 by pressing the ON button at the control panel You will read a pressure of 100 bar on the pressure gauge 40 Clean the machine as instructed Do not ever point the water jet at people Use suitable protections especially for hands and eyes Do not ever point the water jet at electrical components Before stopping the machine it is ne...

Page 26: ...aterial outlet collector by loosening the nuts 42 on the two rods Take the stator rotor assembly and put it in a vice block the stator and with a 12 mm rod of suitable length 80 cm threaded into the worm fixing eye to the cardan coupling of the agitator shaft unscrew the worm until removing it Check if the be worm is still usable there must not more than 3 mm wear and if necessary change the rotor...

Page 27: ...floor several times Check that the distance between the worm bolt orifice and the rotor is of at least 85 mm Remount the stator clamp Remount the outlet collector and fix it strongly with the two rods Unhook and lower the protection grill in the hopper Start the engine Set the pump pressure as described at page 17 85 mm ...

Page 28: ...t the leaks must be found and eliminated Have some qualified mechanic do this operation For the refill 29 use ELF ONDA DS 46 oil Gasoil level check Check the gasoil level It is a good habit to refill the gasoil tank at the end of the shift in order to prevent condensation inside the tank Check engine air filter This filter is composed of two cartridges 1st and 2nd stage Unscrew the bolt to check t...

Page 29: ... the seals and the support will deteriorate quickly within a few days The operator must also ensure that authorized personnel carry out the programmed maintenance tasks listed hereafter The manufacturer declines every responsibility for consequences deriving from failing to respect the maintenance chart or for any operations that are carried out by the operator instead of by authorized personnel 4...

Page 30: ...RSONNEL SERVICING The machine is programmed to indicate when periodic maintenance is required the first work is scheduled after 50 hours of operation subsequent work is envisaged at specified intervals normally 125 hours When the maintenance interval has elapsed the machine indicates the need for work with the message MAINTENANCE on the display This message remains active for 8 hours after which i...

Page 31: ...gency stop Check and if necessary clean the radiator of the engine oil see instructions on the engine manual Check and if necessary clean the hydraulic oil radiator the radiating surface of the radiator must be cleaned with compressed air mixed if possible with a non flammable solvent sprayed through the cooling wings Operations to be carried out EVERY 2 MONTHS or at EVERY 250 HOURS Change the air...

Page 32: ...t there is no pressure inside the hoses and that no one stands too close to the hoses This operation that could be dangerous must be carefully carried on by qualified personnel Stop the pump 6 TROUBLE SHOOTING Find out where the material hose line is plugged in this point the hose is hard and rigid The most critical points are near the couplings Disconnect the plugged hose hit with an hammer near ...

Page 33: ...e l impasto Sosta troppo prolungata ridurre i tempi di sosta Statorenonregistratocorrettamente registrare strettore Registrare strettore 6 2 OPERATOR INTERVENTION Mortar pump blocked oil pressure gauge shows 210 bar No material comes out from the delivery hopper PROBLEMS CAUSES REMEDIES 6 3 INTERVENTION BY AUTHORIZED PERSONNEL For anomalies that are different from the ones previously mentioned con...

Page 34: ...nery is not used in accordance with the instructions in this manual In addition this manual must always accompany the machine The machine s operator must be thoroughly taught and trained in regard to the operation and use of the machine itself and must sign this use and maintenance manual on the line reading read and approved If this procedure is not complied with the operator is prohibited from u...

Page 35: ...35 SPARE PARTS GENERAL CATALOGUE ...

Page 36: ...36 TABLE 1 MACHINE BODY N 01 15 20 29 28 27 21 14 13 16 5 17 26 26 30 10 9 9 4 11 12 31 24 25 22 23 2 31 18 23 19 1 3 7 8 6 ...

Page 37: ...843 1 Screwed crutch SX 227 283 2 Crutch pin 251 313 1 Stopper 247 134 1 Gasket 266 481 2 Support 266 480 2 Stop wheels 216 644 1 Connection 266 283 2 Galvanized hinge 263 392 2 Handle 266 242 1 Hook 266 243 1 Hook 266 244 2 Hook handle 266 245 1 Lock with 2 keys 247 126 2 Magnet support for panel 267 052 2 Magnet Ø 12 237 121 1 Visor for panel 225 824 1 Control panel 263 385 1 Nickel handle 215 3...

Page 38: ...38 TABLE 2 TRANSMISSION PUMP 60 12 N 02 1 3 6 7 9 11 12 8 10 5 4 2 30 17 31 32 35 28 33 34 25 24 23 26 27 29 20 19 22 14 16 21 15 16 18 13 ...

Page 39: ...te 242 087 1 Flange for pump 60 12 540 060 4 Screw TE M14 x 40 251 395 2 Pump rod M16 x 713 227 506 1 Support for right pump rod 227 505 1 Support for left pump rod 542 021 1 Self locking nut 266 223 1 Fixing screw for worm gear TE M12 x 94 250 136 1 Worm gear 60 12 263 366 1 Stator 60 12 223 279 1 Delivery collector 542 051 2 Exagonal nut M16 266 165 1 Coupling F DN50 2 251 178 2 Lever for cam lo...

Page 40: ...40 1 1 8 2 7 11 12 2 10 4 5 4 5 14 1 13 1 29 2 2 5 5 10 1 22 22 23 3 6 24 24 21 19 26 25 25 15 16 18 17 20 20 27 28 9 TABLE 4 OLEO DYNAMIC PLANT N 04 ...

Page 41: ...2 215 010 1 Oleo dynamic duct F90 F90 1 2 212 862 1 Oleo dynamic duct F90 F90 1 4 215 058 1 Oleo dynamic duct F90 F90 1 2 215 057 1 Oleo dynamic duct F90 F90 1 2 212 861 1 Oleo dynamic duct F90 F90 3 8 261 083 1 Nipples oleo 1 2 3 8 261 078 1 Nipples oleo 3 8 261 490 1 Oleo T coupling FFF 3 8 revolving 261 430 1 Oleo reduction 3 8 1 4 261 460 2 Orientable coupling 1 4 212 867 1 Mini power point L ...

Page 42: ...42 2 6 7 9 7 4 8 6 5 4 5 1 3 3 15 12 14 10 13 11 TABLE 5 VIBRATING SIEVE N 05 ...

Page 43: ...8 000 2 Shock absorber 542 024 2 Self locking nut 542 009 2 Nut Ø 18 238 060 2 Shock absorber 241 382 2 Pin for sieve 261 241 2 Greaser hydraulic 238 022 1 Shock absorber Ø 40 x 40 206 249 1 Motor vibrator KIT 211 266 1 Moto vibrator 621 016 1 Elbow 550 060 1 Cable flex 552 109 1 Plug 211 444 1 Board for vibrating sieve ...

Page 44: ...44 TABLE 6 COMPONENTS N 06 18 20 35 37 21 25 27 26 30 31 28 24 36 34 19 3 5 4 6 7 40 12 1 22 13 29 23 15 38 39 33 16 17 14 11 10 9 8 2 32 11 ...

Page 45: ...ws 266 184 1 Lever for accelerator control 227 470 1 Oil tank 17 5 l with level control 261 255 1 Oil tanl tap 261 030 1 Oil level 552 050 1 Fixed protection for connector 552 052 1 Socket part for connector 6P T 212 625 1 Exchanger 227 534 1 Stirrup of block Exchanger 227 535 1 Exchanger support 238 019 2 Shock absorber 40 x 30 227 533 1 Gasoil tank 20 l 214 464 1 Float for gasoil storage 261 248...

Page 46: ...46 TABLE 13 ELECTRIC BOARD N 07 1 2 3 ...

Page 47: ...47 NP N REF Q TY DESCRIPTION 1 2 3 211 493 Electric board PRO H 216 551 1 Control panel for diesel engine 274 402 1 Block of lighting ...

Page 48: ...48 3 2 13 12 12 8 9 11 10 1 7 2 14 13 18 22 18 17 19 17 21 19 4 15 16 16 20 5 6 TABLE 8 ON ROAD TOWING N 08 ...

Page 49: ...t bar 214 470 1 Light 5 fonctions right rear reflector 214 471 1 Light 5 fonctions left rear reflector 214 472 2 Light 214 332 1 Cable for lights bar 268 033 2 Round orange rear reflector 268 003 2 Round white rear reflector 266 267 1 Steel safety cable 266 306 1 Intermediate element OMC 750 kg 266 308 2 Screw for towbar 266 310 2 Chain for towbars OMC with hook 266 309 2 Lever for towbar OMC 266 ...

Page 50: ...50 TABLE 9 ACCESSORY BOX code 201 114 N 09 1 2 5 3 4 14 15 12 11 13 7 8 10 9 Ø 60 6 ...

Page 51: ...1 Setting group DN50 266 201 1 Plug for setting DN50 261 110 1 Nipples 212 054 1 Ball cock FF 3 4 237 017 3 Washing sponge Ø 60 543 018 1 Pin 268 018 1 Screwdriver 268 008 2 Fixed key 17 19 268 035 1 Fixed key 22 24 268 048 1 Grease pump of 600 g with head 268 049 1 Grease cartridge 600 g 521 001 1 Rubber gloves 221 018 2 Hose clamp 220 028 1 Rectangular tool box ...

Page 52: ...52 ...

Page 53: ...53 WIRING DIAGRAMS ...

Page 54: ...PUMPING SYSTEM FOR THE BUILDING INDUSTRY TURBOSOL PRODUZIONE S P A Via Volta 1 31030 Pero di Breda TV Italia Tel 39 0422 90 251 Fax 39 0422 904 408 E mail info turbosol it www turbosol it ...

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