Tuchel PLUS 560 Operating Manual Download Page 17 | Manualshive

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Safety information

2-11

2.3.5

Warranty and liability

In principle, our "General sales and delivery conditions" apply. These have been handed to the
operator at the latest with the signing of the contract.

Guarantee and liability claims for personal injury and damage to property are excluded when derived
from one or more of the following causes:

•

Improper use of the sweeper,

•

Unprofessional fitting, start-up, operation or servicing of the sweeper,

•

Operating the sweeper with defective safety equipment or improperly attached or non-functioning
safety and protective equipment,

•

Non-observance of the instructions in the operating manual as regards start-up, use and servicing,

•

Unauthorised structural modifications of the sweeper,

•

Defective monitoring of the component parts subject to wear,

•

Unprofessionally conducted repairs,

•

Catastrophe cases caused by the effects of foreign bodies or force majeure.

2.4

Basic Safety Instructions

Basic safety instructions:

•

Apply fundamentally for safety-oriented operation of the sweeper.

•

Are summarised in the following sub-chapters.

2.4.1

General safety and accident prevention instructions

•

Besides the safety instructions in this chapter, also observe the generally applicable national
safety and accident prevention instructions.

•

Wear your personal protective equipment when working on the sweeper.

•

Observe the warning information and instructions affixed to the sweeper. They will supply you with
important advice for safety-oriented and trouble -free operation of the sweeper.

•

Besides the basic safety instructions of this chapter, also observe the activity related safety
instructions of the other chapters.

•

Instruct people to leave the surroundings of the sweeper before moving it or setting the sweeper
into operation. Pay special attention to children.

•

Do not carry persons or objects on the vehicle. The transport of persons or objects on the sweeper
is prohibited.

•

Drive in such a manner that the vehicle with the attached sweeper is always under safe control.

•

Take into account your personal capabilities, the road, traffic, visibility and weather conditions, the
driving characteristics of the vehicle, as well as the influence of the sweeper.

a) Coupling and uncoupling the sweeper

•

Couple and transport the sweeper only with a carrier vehicle that is suited for the purpose.

•

Couple the sweeper to the specified equipment in the prescribed manner.

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Summary of Contents for PLUS 560

Page 1: ...Operating Manual Sweeper PLUS Read and follow these instructions before the initial startup Keep for future reference 06 759 8402 ...

Page 2: ......

Page 3: ...operating manual before they use the machine The sweeper can be supplied with special equipment Owing to the individual features of your sweeper it is possible that not all the descriptions in this operating manual will apply to your particular sweeper Special equipment items are marked in this operating manual If you have any queries about the handling of this sweeper or this operating manual ple...

Page 4: ...0 2 3 5 Warranty and liability 2 11 2 4 Basic Safety Instructions 2 11 2 4 1 General safety and accident prevention instructions 2 11 2 4 2 Hydraulic system 2 13 2 4 3 Sweeper 2 14 2 4 4 Cleaning servicing and maintenance 2 15 2 5 Actvity related safety instructions and important information 2 16 2 6 Warnings and instruction notes 2 17 3 Product description 3 19 3 1 Overview Components 3 19 3 1 1 ...

Page 5: ...Cleaning servicing and maintenance 6 46 6 1 Cleaning 6 47 6 2 Replacing wearing parts 6 47 6 2 1 Replacing brush rings 6 48 6 2 2 Replacing disc brush for the side brushes 6 50 6 2 3 Replacing PU strip 6 51 6 2 4 Replacing fuse 6 51 6 3 Cleaning of water spray system 6 52 6 4 Lubrication Overview 6 53 6 5 Faults Causes and remedies 6 55 6 6 Hydraulic system 6 55 6 6 1 Marking of hydraulic hose lin...

Page 6: ... Maintenance 1 4 Mounting the sweeper 4 39 Moving the attachment 2 13 Operation 4 30 Product safety 2 9 Readjust inverted image 4 38 Safety and protection equipment 2 10 Safety and accident protection instructions2 11 Safety conscious working practices 2 7 Spare parts and wear parts 2 10 Specialist workshop 2 9 Technical data sheet 1 5 Transport 4 30 Using the sweeper 2 12 Warnings 2 16 Warranty a...

Page 7: ...s items of additional equipment such as the dirt hopper with an integrated 3rd support wheel the water spraying system for dust binding one or two side brushes for sweeping near edges a hydraulical lateral adjustment in order to facilitate operation extra strong guide rollers side marker lights and warning flags permit adaptation to different working environments 1 2 Information on the product 1 2...

Page 8: ...wing described machine Make Sweeper PLUS 560 Type 1382 Machine No Is in conformity with the provisions of the following EU Directives Machine Directive 2006 42 EC EMV Directive 2004 108 EC electromagnetic compatibility Applicable standards and technical specifications DIN EN ISO 12100 2011 DIN EN 13857 2008 DIN EN 349 2008 DIN EN 982 2009 DIN EN 4254 2013 DIN EN 703 2009 Salzbergen March 2016 Diet...

Page 9: ...fo tuchel com The use of accessories or spare parts from other manufacturers is not permitted Original accessories and original spare parts promote safety The use of other accessories spare parts voids any liability for resulting consequences 1 2 5 Formal information for operating instructions Document number 59000 0314 0000 00 001 01 Date of creation March 2016 Copyright Tuchel Maschinenbau GmbH ...

Page 10: ...ing of paved hard covered surfaces with normal level of dirt We as the manufacturer accept no liability for safety in the event that the machine is used for a purpose other than that described above the risk for this lies solely with the user Approved utilisation also includes fulfilment of the works for operation maintenance and repair specified by us as well as associated conditions Hydr drive 1...

Page 11: ...working width at 20 angle setting mm 1267 1407 1689 1877 2158 2440 D overall width at 20 angle setting without hopper mm 1716 1858 2139 2326 2608 2889 E overall width at 20 angle setting with hopper mm 1747 1888 2170 2357 2639 2920 Weight of basic machine kg 264 274 294 308 329 353 Weight of basic machine hopper kg 329 344 373 398 429 462 Volume of dirt hopper l 166 184 220 244 280 315 Ø Main brus...

Page 12: ...General 1 6 ...

Page 13: ...ator or third parties to the sweeper itself to other goods or equipment For the safe working of the sweeper please observe this operating manual especially The basic safety instructions the operation related safety instructions and the operating instructions The information on approved utilisation the warning instructions on the sweeper the generally applicable national regulations for safety at w...

Page 14: ...afety shoes protective suit skin protection products etc 2 2 2 Obligations of the operator All persons who are tasked with working with on the sweeper are obligated before starting to work to observe the national generally applicable regulations for works protection for accident prevention and for the protection of the environment to read and observe the Chapter Basic safety instructions from page...

Page 15: ...ns Activity Specially trained persons 1 Trainedperson 2 Individuals with subject specific training workshop 3 Loading transport X X X Start up X X Setting up equipping X X Operation X X Cleaning servicing and maintenance X X Error search and repair X X Disposal X Key X permitted not allowed 1 A person who can undertake a specific task and can carry it out for a correspondingly qualified company 2 ...

Page 16: ... and the CE stamp for the sweeper lose their validity in the event of unauthorised structural modifications as well as additions or conversions Only use original equipment spare parts or conversion components or accessories approved by the manufacturer so that The conformity declaration and the CE stamp of the sweeper retain their validity The proper function of the sweeper is ensured The manufact...

Page 17: ...accident prevention instructions Besides the safety instructions in this chapter also observe the generally applicable national safety and accident prevention instructions Wear your personal protective equipment when working on the sweeper Observe the warning information and instructions affixed to the sweeper They will supply you with important advice for safety oriented and trouble free operatio...

Page 18: ... or shear action could occur in the area around the couplings Persons are not allowed to be positioned between the vehicle and sweeper when operating the three point hydraulics Check the coupled supply lines Coupled supply lines must be able to easily accommodate all movements when driving round curves without tension bending or rubbing must not rub against other components Always position the unc...

Page 19: ...heck the braking before moving off The vehicle must achieve the prescribed braking interval for the combination of vehicle plus sweeper When driving round curves with attached sweeper take the broad slewing radius and the centrifugal mass of the sweeper into account Avoid sudden swerves in particular when driving on a slope uphill downhill or across the axis of the slope Before transporting place ...

Page 20: ...specially when taking the hazard potential into account The same guidelines apply for hoses and hydraulic hose lines in thermoplastic materials Never attempt to seal leaking hydraulic hose lines with your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries In the case of injury from hydraulic oil contact a doctor...

Page 21: ...arger assemblies Regularly check secure seating of bolts and nuts Retighten any loosened bolts and nuts Secure the lifted sweeper or lifted parts of the sweeper against inadvertent lowering before cleaning servicing or maintaining the sweeper When replacing working tools with cutting edges use suitable tools and gloves Check loosened bolt connections for tight seating Check the function of safety ...

Page 22: ...ribes the seriousness of the threatening danger DANGER DANGER Indicates an immediate danger with high risk that can cause very serious injury loss of limbs or long term injury or death if it is not avoided Non observance of the safety instructions marked with DANGER means the possibility of very serious injury possibly resulting in death WARNING WARNING Indicates possible hazards with medium risk ...

Page 23: ...unded by a triangular safety symbol 2 Pictogram for avoiding the danger The pictogram illustrates the instruction how to avoid the danger Fig 2 1 Notes on the warnings The following list contains in the right column all warnings fixed to the sweeper In the left column the information relative to the warning shown on the right 1 Order number 2 Description of danger e g Danger of crushing for finger...

Page 24: ...e danger point 40000343 Do not enter the slewing area during operation Warn persons and animals out of the hazard area Wait until all movable parts of the sweeper are inactive before reaching into the danger point 40000338 Danger of cutting or loss of finger and hand caused by accessible moving working tools This danger can result in serious injuries with loss of body parts Never reach into the da...

Page 25: ...ble read this chapter in the immediate vicinity of the sweeper This is the best way to familiarize yourself with the sweeper 3 1 Overview Components 7 3 8 5 4 2 6 1 Fig 3 1 1 Sweeper chassis 2 Dirt hopper 3 Side brush 4 Water tank with sprayer 5 Attachment system three point linkage 6 Side marker lights prescribed for driving on public roads 7 Warning flags 8 3rd support wheel ...

Page 26: ...long the whole length of the lower edge of the dirt hopper so as to guide the hopper edge evenly and without damage The Sweeper PLUS 560 is appropriately equipped for the different kinds of carrier vehicles via a direct attachment system The relevant version allows attachment via three point linkage an A frame or onto municipal vehicles farm loaders as well as wheeled loaders Pendicular compensati...

Page 27: ...ntact angle 1 1 Fig 3 2 3 2 2 Guide rollers The size of the guide rollers is 250 x 50 mm Optionally also 250 x 80 mm Fig 3 3 3 2 3 Lateral adjustment The lateral adjustment occurs via a double acting hydraulic cylinder or mechanical lever The Sweeper PLUS 560 can thus be slewed 20 to the left or right Fig 3 4 ...

Page 28: ...round height adjustable Fig 3 5 3 2 5 Road traffic equipment Road traffic equipment with 12 or 24 volts Warning flags with holders and or side marker lights with LED illumination Fig 3 6 3 2 6 Water spray system With 100 or 200 litre tank Water pump 12 or 24 Volts Spray jets also for side brushes Fig 3 7 ...

Page 29: ...area between the vehicle and the sweeper Never when you are in the hazard area between the vehicle and the sweeper WARNING Danger of crushing or impact of persons can occur if the vehicle and sweeper inadvertently starts or rolls during coupling and uncoupling Ensure that the vehicle is protected against inadvertent starting and rolling before entering the hazard area between the vehicle and the s...

Page 30: ...er through failure of the energy supply between vehicle and sweeper can occur due to damaged supply lines Pay attention to the run of the supply lines when coupling the lines The supply lines must easily adapt to all movements without tension bending or rubbing must not rub against other parts WARNING Danger due to crushing dragging in catching and impact for persons can occur if the sweeper inadv...

Page 31: ... or 2 according to the trailer load 2 category of the vehicle manufacturer and secure with 1 spring cotter pin 3 Fit upper link and secure according to the manufacturer s instructions The adjustment of the upper link must be undertaken so that the sweeper attachment unit is vertical to the ground 1 2 Fig 4 2 Pull out cotter pin 4 and locking bolt 5 then pull the parking stand 6 upwards and secure ...

Page 32: ...cotter pin 10 and bolt 11 from the central bolt Disconnect bushing 12 from the central pin 13 13 10 11 12 8 7 9 Remove the three point linkage from the central bolt rotate 180 and put it back into place Push bushing 12 back into place and secure with bolt 11 and new cotter pin Mount the slant adjustment bar 9 or slant cylinder again with the bolt 8 and linch pin 7 on the three point linkage Hook t...

Page 33: ...necting height of the carrier vehicle s attachment with that of the sweeper s attachment To re locate the attachment system unscrew the screws 1 on either side adjust the perforated bar 2 and secure with the screws and new locknuts Insert front attachment into the A frame and lock 1 2 Check the correct fitting of the hitch Connect hydraulic hoses according to the instructions of the vehicle manufa...

Page 34: ...an if necessary Lower the attachment system of carrier vehicle below the attachment aperture of of the Sweeper PLUS Guide attachment unit of carrier vehicle into the attachment system and lock as described in the user manual of the carrier vehicle Check correct seating of the attachment and the locking mechanism Connect hydraulic hoses according to the instructions of the vehicle manufacturer Conn...

Page 35: ...t Put safety bracket 4 back into 2 horizontal position The lever ratchets back into the hole Click 4 1 Fig 4 7 Adjust distance A to the width of 4 8 A 7 5 6 the fork arms Remove screws 5 on both sides Adjust the safety bracket 4 to required width Screw the screws back in from the bottom into one of the holes 6 and re tighten In addition the fork arm attachment must be secured by a chain 7 The chai...

Page 36: ...4 9 Close the shut off valve to the side brush hydraulic motor Fig 4 9 and close the hydraulic cylinders for the collection hopper Fig 4 10 Fig 4 10 Swing side brush Fig 4 11 upwards and secure it in place 1 Set vehicle in straight line position see Chapter 4 3 7 Transport with sweeper attached Raise Sweeper PLUS 560 and secure the sweeper operating lever in the carrier vehicle against inadvertent...

Page 37: ... motor of the side brush Fig 4 13 and the hydraulic cylinders of the collection hopper Fig 4 14 Fig 4 13 During the operation of the sweeper there is a swept profile of 6 to 10 cm see Chapter 4 3 8 for setting sweeping profile Lay hydraulic hoses and electrical wiring to avoid danger of crushing See section 3 2 Fig 4 14 Swivel side brush into working position Pull lever 2 out of the locked positio...

Page 38: ...the roller guide 4 4 Fig 4 16 Raise or lower the device carrier of the vehicle until the attachment unit 5 with the support roll carrier 5 is situated in the middle of the roller guide 6 Height indicators 7 with the green caps 7 should be at the same height 0 Once again check that the height indicator of the attachment system and the height indicator of the swivelling section are at the same angle...

Page 39: ...this way the side brush is adjusted downwards 2 3 4 Fig 4 18 Adapt working width Loosen bolt connection 5 and adjust side brush at the lengthwise slot Move the bolt connection 6 from the stop The side brush moves further inwards or outwards 7 5 6 7 Fig 4 19 Side brush adjusting contact point The side brush should sweep the side edge in clockwise region from 12 o clock to 3 o clock see arc 7 Move c...

Page 40: ...epends on the type of carrier vehicle and its equipment 2 The adjustment of the main brush of the Sweeper PLUS 560 with a 3 way flow control valve and feed back control is achieved at the set screw 1 of the flow control valve 2 In clockwise direction acceleration anticlockwise direction deceleration 1 Fig 4 21 Side brush 4 The speed adjustment of the side brush is achieved at the set screw 3 of th...

Page 41: ... height flap moves upwards or downwards from the filling region Raise the Sweeper PLUS 560 1 3 2 Fig 4 23 While emptying no person must be under the sweeper Switch the control lever for the sweeper hydraulics inside the carrier vehicle The flow direction is changed and the dirt hopper is opened Open the dirt hopper ONLY in the raised positition Close the dirt hopper by switching back the above men...

Page 42: ... corresponding control lever for the sweeper hydraulics inside the carrier vehicle The direction of flow is changed Open the dirt hopper 3 completely Lower the Sweeper PLUS 560 until all guide rollers are in contact with the ground and the sweeper is in a horizontal position with respect to the ground to be cleaned 3 2 Fig 4 24 Close supply line to the hydraulic cylinder of the dirt hopper The shu...

Page 43: ...sweeper slightly Switch engine off and remove ignition key Secure the carrier vehicle against inadvertent start up 1 2 Fig 4 25 Remove safety pin 2 Raise adjustment bar 1 and then turn the sweeper to the left or the right the desired sweeping angle is achieved by rotating the vehicle around the pivot point After setting the sweeping angle resecure the adjustment bar 1 with the safety pin Hydraulic...

Page 44: ...icient width is still available or if the ground contact pressure is too low then the main brush must be adjusted evenly on both sides by using the adjusting lever system Take account of the actual weight of the main brush itself 1 2 a Fig 4 27 Ensure twist and kink free run of the hydraulic hose lines Raise sweeper but keep close to ground Pull the locking lever 1 of the adjustment grid to the re...

Page 45: ...rollers make contact with the ground The guide rollers should face the carrier vehicle Remove sweeper with hopper closed and empty 1 Close shut off valve for the hydraulic cylinder of the dirt hopper 1 Close shut off valve to hydraulic motor of the side brush 2 Swivel side brush upwards and secure it in position see Chapter 4 3 1 Transport Fig 4 28 2 In case of simple sweeping i e without dirt hop...

Page 46: ...situated below the openings on the attachment unit 5 5 4 Ensure that the driving area is free in the reversing direction Move vehicle backwards Fig 4 31 4 4 2 Three point linkage The safety regulations from chapter 4 2 apply Unlock the upper and lower guides according to the instructions of the vehicle manufacturer See the operating instructions of the carrier vehicle Lower the upper and lower gui...

Page 47: ...ds in reverse sequence from that as described for attachment in Chapter 4 2 3 The lever latches into the hole Click carry out steps 4 7 Chapter 4 2 3 Release the safety chain from the carrier vehicle and place above the roof of the vehicle Fig 4 33 Move fork arms from the attachment opening of the fork arm attachment Move vehicle backwards ...

Page 48: ... side brush hydraulic motor Fig 4 35 The support wheels 1 must face the rear Fig 4 35 Relieve ground contact pressure of the main brush Pull the handles 2 of the adjusting lever system on both sides of the machine one after the other and set the levers into the adjustment grid to the uppermost position Be careful of the actual weight of the main brush itself when moving it 2 1 1 Fig 4 36 Sweeper P...

Page 49: ... 7 underside of tank 6 If there is danger of frost allow pump of the water spray system to run for 10 to 15 seconds until there is no water remaining in the pipe 7 Fig 4 39 Danger of accident Hydraulic hoses and electrical cables on the ground can cause risk of tripping Place these over the sweeper PLUS 560 Close hydraulic plug connectors with dust cap If necessary clean sweeper thoroughly Dirt at...

Page 50: ...o crushing cutting catching dragging in and impact can arise if malfunctions occur as a result of incorrectly connected hoses When coupling the hydraulic hoses pay attention to the coloured markings on the hydraulic plug connectors Check arrangement of the hydraulic hose lines to the individual hydraulic components on the sweeper in case the coloured markings dust covers are missing P Pressure lin...

Page 51: ... the hydraulic hose lines before coupling them into the hydraulic sockets 5 Couple all hydraulic hoses of the sweeper to the quick acting couplers of the vehicle 5 1 2 Uncoupling hydraulic hoses 1 Pull up the parking brake of the vehicle into the on position 2 Switch engine of vehicle off and remove ignition key 3 Move all the operating levers of the working hydraulics of the vehicle several times...

Page 52: ...the raised sweeper Secure the vehicle against inadvertent starting and rolling before cleaning servicing or maintaining the sweeper connected to the vehicle For this purpose see Chapter Securing the vehicle against inadvertent starting and rolling page 2 15 Wait for the sweeper to come to a stop before entering the hazard area of the sweeper WARNING Danger due to crushing shearing cutting severing...

Page 53: ... following points if a high pressure or steam spray is used for cleaning Never direct the cleaning spray from the cleaning jet from a high pressure cleaner steam spray directly onto lubrication and bearing surfaces Always keep a minimum jet distance of 300 mm between the high pressure cleaner steam spray and the sweeper Observe the safety regulations when handling high pressure cleaners 6 2 Replac...

Page 54: ...olling or lowering Close shut off valve 1 for the emptying cylinder Fig 6 1 must face the rear support wheel 1 Set the adjustment lever system 2 on both sides to the lowest position Fig 6 2 Lower sweeper until the complete brush shaft is on the ground Depressurise the sweeper hydraulic lines from the carrier vehicle Loosen the screws 3 of the hydraulic motor 4 and the bearing 5 and remove Fig 6 3 ...

Page 55: ... sweeper and carrier vehicle against inadvertent starting rolling or lowering Pull hydraulic motor 7 away from the roller shaft 8 Pull away the roller shaft 8 from under the sweeper Lower sweeper frames 6 and place it on the rear support rollers Unscrew four countersunk bolts 9 and remove the retention plate 10 8 9 10 7 Fig 6 5 Replace worn brush rings 11 for quantity of brush rings see spare part...

Page 56: ...ever 1 into place 2 see Chap 4 3 1 Remove three hexagon nuts 3 Be careful of the actual weight of the disc brush 3 1 2 Fig 6 7 Remove the old disc brush 4 Drill attachment holes in the new disc brush corresponding to the flange 5 Secure disc brush with new locknuts Swing side brush into the working position and adjust in accordance with Chapter 4 3 2 4 3 5 In the case of hydraulic swinging side br...

Page 57: ... opened dirt hopper by operating the shut off valve Additional mechanical locking arrangement is necessary to prevent closing of the hopper Be careful of the actual weight of the bumper bar and PU strip Loosen the fastening nuts 3 and bolts 4 along the whole length of the PU strip 1 Remove the bumper bar 2 and the old PU strip 1 4 Renew the PU strip 1 1 For re assembly carry out these steps in rev...

Page 58: ...ew the water tank cap 2 Pull the suction hose 4 out of 2 the water tank opening Unscrew the housing cover 7 1 Clean filter sieve 6 with water 3 Screw housing cover 7 with filter sieve 6 onto the housing 5 7 Place suction hose 4 into the water tank 1 again and screw the water tank cover 2 back on The condition of the filter sieve must be checked 4 every 50 operating hours and cleaned if necessary 5...

Page 59: ...lubrication nipples Use environmentally friendly biodegradable oil and greases where lubricants can enter into any animal feed or the ground Find out more at your specialist for agricultural machinery Lubricate bearing points weekly with grease according to DIN 51502 e g Gresalit 2 of the company Westfalen Lubrication points on sweeper and accessories Grease weekly ...

Page 60: ...Cleaning servicing and maintenance 6 54 Fig 6 12 ...

Page 61: ...p 3 Water spray sytem does not function Empty Water tank Defective fuse in control box Blocked water filter Blocked jets Fill with water Replace fuse Clean water filter Clean jets 4 Side brush does not rotate Closed supply line Incorrect hydraulic connections Incorrect setting of regulating valve Defective hydraulic motor Switch position of 2 way valve Check connections Check settings on current r...

Page 62: ...raulic system is depressurised Ensure correct connection of the hydraulic hose lines Regularly check all hydraulic hose lines and couplings for damage and contamination Have the hydraulic hoses checked for working safety and condition at least once a year by an expert Replace hydraulic hoses in case of damage and ageing Use only manufacturer s original hydraulic hoses The period of use of the hydr...

Page 63: ...es and pipes 3 Immediately replace worn or damaged hydraulic hose lines 6 6 3 Inspection criteria for hydraulic hose lines For your own safety Replace hydraulic hose lines immediately you observe one of the following defects Damage to the outer layer down to the reinforcement e g from rubbing points cuts tears Brittleness of the outer layer recognisable by crack formation of the hose material Unna...

Page 64: ...sult of inherent weight there is no axial compression load along short lengths external mechanical influences on the hydraulic hose lines are prevented Prevent rubbing of the hydraulic hose lines on components or against one another by proper arrangement and fastening If necessary protect the hose lines by means of protective covers Cover sharp edged components the permissible bending radii are no...

Page 65: ...0 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 Check the bolts and nuts for tight seating for the first time after 5 operating hours then regularly approx ever...

Page 66: ...Appendix 7 60 7 Appendix 7 1 Hydraulic circuit diagrams Hydraulic lateral adjustment Fig 7 1 Hydraulic emptying of dirt hopper Fig 7 2 ...

Page 67: ...7 61 7 2 Notes Appendix ...

Page 68: ...Appendix 7 62 ...

Page 69: ...Plus Sweeper Parts Catalogue 8 Parts Catalogue 8 63 ...

Page 70: ... 4 6 40000024 Hex screw M6x50 2 7 40000021 Locking tooth nut M6 12 8 40000023 Hexagon protective cap M6 20 9 40000036 Swivel castor 200 x 50 2 10 40000020 Hex screw M10x30 8 11 40000026 Hex nut M10 4 12 40000050 Hex screw M10x25 8 13 10002560 Shaft excavation lever 2 14 40000041 Flat washer A10 5 8 15 40000045 Split Pin 3 2x40 2 16 40000043 Hex nut M10 8 17 40000171 Spring ring A6 4 ...

Page 71: ...n profile with sealing lip 4 26 40001459 Pipe clamp series A RAP215X 4 27 10002589 Clamping iron 4 28 40001460 Cover plate for pipe clamp series A 4 29 40001254 Lowering screw M6x50 4 30 40002321 Hex screw M6x60 4 31 40000170 Flat washer A6 4 12 32 40000037 Swivel castor 200x50 1 33 10002564 Parking support holder 2 34 10002566 Parking support 2 35 10002545 Bolt 2 36 40000162 Spring plug with sing...

Page 72: ...6 14 6 40000023 Hexagon protective cap M6 22 7 40000020 Hex screw M10x30 10 8 40000026 Hex nut M10 4 9 40000036 Swivel castor 200 x 50 2 10 40000050 Hex screw M10x25 8 11 40000041 Flat washer A10 5 12 12 40000043 Hex nut M10 8 13 10002560 Shaft excavation lever 2 14 40000066 Crown nut M20 2 15 40000045 Split Pin 3 2x40 2 16 40000065 Pas disc ø20 28 x 1 4 17 40001422 Type plate sweeper 1 ...

Page 73: ...M6x35 4 23 40000019 Hex nut M6 4 24 10002588 Cover 2 25 40001255 Edge protection profile with sealing lip 4 26 40001459 Pipe clamp series A RAP215X 4 27 10002589 Clamping iron 4 28 40001460 Cover plate for pipe clamp series A 4 29 40001254 Lowering screw M6x50 4 30 40002321 Hex screw M6x60 4 31 40000171 Spring ring A6 4 32 40000106 Hex screw M10x35 2 33 40000049 Spring ring A10 4 ...

Page 74: ... 40000024 Hex screw M6x50 2 7 40000021 Locking tooth nut M6 18 8 40000023 Hexagon protective cap M6 26 9 40000036 Swivel castor 200 x 50 2 10 40000020 Hex screw M10x30 8 11 40000026 Hex nut M10 4 12 40000050 Hex screw M10x25 8 13 10002560 Shaft excavation lever 2 14 40000041 Flat washer A10 5 8 15 40000045 Split Pin 3 2x40 2 16 40000043 Hex nut M10 8 17 10002564 Parking support holder 2 ...

Page 75: ...ction profile with sealing lip 4 26 40001459 Pipe clamp series A RAP215X 4 27 10002589 Clamping iron 4 28 40001460 Cover plate for pipe clamp series A 4 29 40001254 Lowering screw M6x50 4 30 40002321 Hex screw M6x60 4 31 40000170 Flat washer A6 4 12 32 40000037 Swivel castor 200x50 1 33 40000171 Spring ring A6 4 34 10002566 Parking support 2 35 10002545 Bolt 2 36 40000162 Spring plug with single s...

Page 76: ...lkollanleiste 1 7 10002544 Bumper 2 fold 3 8 40000035 Hex nut M20 2 9 40000021 Locking tooth nut M6 13 10 40000034 Screw plug m20 2 11 10002542 Bearing bolts 2 12 40001268 Spring ring A20 2 13 40000019 Hex nut M6 2 14 10002539 Support arm hydraulic emptying 2 15 40000800 Spring studs ø12x80 2 16 10002538 Support arm complete 1 17 40000025 Hex screw M6x70 2 18 40000022 Flat round screw M6x25 13 19 ...

Page 77: ...lkollanleiste 1 7 10002544 Bumper 2 fold 4 8 40000035 Hex nut M20 2 9 40000021 Locking tooth nut M6 16 10 40000034 Screw plug m20 2 11 10002542 Bearing bolts 2 12 40001268 Spring ring A20 2 13 40000019 Hex nut M6 2 14 10002539 Support arm hydraulic emptying 2 15 40000800 Spring studs ø12x80 2 16 10002538 Support arm complete 1 17 40000025 Hex screw M6x70 2 18 40000022 Flat round screw M6x25 16 19 ...

Page 78: ...lkollanleiste 1 7 10002544 Bumper 2 fold 5 8 40000022 Flat round screw M6x25 19 9 40000021 Locking tooth nut M6 19 10 40000034 Screw plug m20 2 11 10002542 Bearing bolts 2 12 40000035 Hex nut M20 2 13 40001268 Spring ring A20 2 14 10002539 Support arm hydraulic emptying 2 15 40000800 Spring studs ø12x80 2 16 10002538 Support arm complete 1 17 40000025 Hex screw M6x70 2 18 40000019 Hex nut M6 2 19 ...

Page 79: ...6 DIN 7991 2 11 40000063 Countersunk disc ø8 4 25 x 5 2 12 40000056 Bearing shell 3 hole PF206 1 13 40000059 Bearing shell 3 hole 1 14 40000058 Storage insert SB 206 1 15 40000057 Bearing protection 1 16 40000041 Flat washer A10 5 5 17 40000049 Spring ring A10 6 18 40000050 Hex screw M10x25 4 19 40000051 Flat washer shape R ø 11 34x3 DIN 440 1 20 10002562 Shaft guidance motor side 1 21 10002567 Pr...

Page 80: ...6 DIN 7991 2 11 40000063 Countersunk disc ø8 4 25 x 5 2 12 40000056 Bearing shell 3 hole PF206 1 13 40000059 Bearing shell 3 hole 1 14 40000058 Storage insert SB 206 1 15 40000057 Bearing protection 1 16 40000041 Flat washer A10 5 5 17 40000049 Spring ring A10 6 18 40000050 Hex screw M10x25 4 19 40000051 Flat washer shape R ø 11 34x3 DIN 440 1 20 10002562 Shaft guidance motor side 1 21 10002567 Pr...

Page 81: ...6 DIN 7991 2 11 40000063 Countersunk disc ø8 4 25 x 5 2 12 40000056 Bearing shell 3 hole PF206 1 13 40000059 Bearing shell 3 hole 1 14 40000058 Storage insert SB 206 1 15 40000057 Bearing protection 1 16 40000041 Flat washer A10 5 5 17 40000049 Spring ring A10 6 18 40000050 Hex screw M10x25 4 19 40000051 Flat washer shape R ø 11 34x3 DIN 440 1 20 10002562 Shaft guidance motor side 1 21 10002567 Pr...

Page 82: ... arm Left 1 2 10002576 Lever 1 3 40000089 Countersunk screw M8x65 1 4 40000028 Hex nut M8 1 5 40000041 Flat washer A10 5 6 6 40000049 Spring ring A10 3 7 40000106 Hex screw M10x35 3 8 10002578 Stop pin 1 9 40000064 Flat washer A21 14 10 40000088 Folding plug ø4 5x32 1 ...

Page 83: ...6 10002581 Swivel sheet 1 27 10002579 Motor carrier 1 28 40000111 Hex screw M12x45 4 29 40000042 Flat washer A13 6 30 40000048 Spring ring A12 2 31 10002584 Brush protection 1 32 40000095 Hex screw M8x20 2 33 40000082 Spring ring A8 3 34 40000032 Flat washer A8 4 3 35 40000094 Hydraulic motor OMP160 1 36 40000044 Hex nut M12 2 37 10002582 Plate bee flange 1 38 40000096 Threaded pin M8x10 1 39 4000...

Page 84: ...Brush Right Hand Ref Part No Description Qty 1 10002585 Mounting 1 2 10002576 Lever 1 3 40000089 Countersunk screw M8x65 1 4 40000028 Hex nut M8 1 5 40000041 Flat washer A10 5 6 6 40000049 Spring ring A10 3 ...

Page 85: ...5 4 24 40000043 Hex nut M10 2 25 40000093 Rubber buffer 1 26 10002581 Swivel sheet 1 27 10002579 Motor carrier 1 28 40000111 Hex screw M12x45 4 29 40000042 Flat washer A13 6 30 40000048 Spring ring A12 2 31 10002584 Brush protection 1 32 40000095 Hex screw M8x20 2 33 40000082 Spring ring A8 3 34 40000032 Flat washer A8 4 3 35 40000094 Hydraulic motor OMP 160 1 36 40000044 Hex nut M12 2 37 10002582...

Page 86: ...4 40000144 Clamping pin ø 6x40 1 5 10007937 Upper link bolts 1 6 40000144 Clamping pin ø 6x40 1 7 40000740 Split Pin Ø4 5x40 1 8 10002545 Bolt 1 9 40000029 Securing chain PVC 1 10 40000162 Spring plug with single spring 1 11 10002547 Hydraulic cylinder 1 12 10002548 Threaded joint 1 13 40000134 Threaded pin M6x10 1 14 40000140 Bolt 1 15 40000045 Split Pin 3 2x40 1 ...

Page 87: ... 8 40000042 Flat washer A13 1 9 40000331 Hex screw M12x120 1 10 40000044 Hex nut M12 1 11 40002375 Ring nut M8 1 12 10002540 Upper link bolt mounting drawing 1 13 10007937 Upper link bolts 1 14 40000144 Clamping pin ø 6x40 1 15 40000030 Spring plug 1 16 40000029 Securing chain PVC 1 17 40000325 Hex screw M12x100 1 18 40000042 Flat washer A13 1 19 40000044 Hex nut M12 1 20 40000085 Rope end closure...

Page 88: ...ic cylinder 1 2 10002548 Threaded joint 1 3 40000134 Threaded pin M6x10 1 4 40000054 Grease nipples straight M6 1 5 40000055 Grease nipple cap M6 1 6 40001672 Sapwood bolts ø16x60 70 1 7 40000088 Folding plug ø4 5x32 1 8 10015596 Mounting hydr Control unit side adjustment Plus 590 1 ...

Page 89: ...us 1 2 10002680 Inclined iron 1 Plus 1 3 40001339 Hex screw M8x30 2 4 40000028 Hex nut M8 2 New version 10013122 Tilting adjustable model replaces the 10002565 Ref Part No Description Qty 1 10013120 Adjustable inclined rod 1 2 10013121 Eye Bolt M16x70 1 3 40003133 Hex Lock Nut M16 1 ...

Page 90: ...ø4 5x32 2 4 10003023 Support wheel inner tube 1 5 10003024 Support wheel bolts 1 6 40000652 Blanking Cap Sq 50x50x4 1 7 40000036 Swivel castor Wheel Standard Duty 200x50 1 8 40000050 Hex screw M10x25 4 9 40000041 Flat washer A10 5 4 10 40000043 Hex nut M10 4 11 40000037 Swivel castor Wheel Heavy Duty 200x50 1 12 40000020 Hex screw M10x30 4 ...

Page 91: ...A6 4 5 3 10002574 Water tank holder 100 L 1 4 40000209 Blade screw M8x40 2 5 40000032 Flat washer A8 4 2 6 40000211 Punched tape 2 7 40000028 Hex nut M8 2 8 40006559 Hose clamp 12 22mm 2 9 40001276 Pipe clamp W1 RSGU1 18 20 1 10 40001250 Filter 1 11 40000019 Hex nut M6 6 12 40000218 Angle tank feedthrough 1 13 40000224 Mounting clamp D8 1 14 40000087 Compressed air hose ø19x3 1 15 40000210 Counter...

Page 92: ...crew M6x16 4 8 40001243 Hex screw M6x16 4 9 40000206 Sealing screw GPN 735 1 10 40000021 Locking tooth nut M6 4 11 40000023 Hexagon protective cap M6 6 12 40000219 Filter 1 13 40000087 Compressed air hose ø13 19 1 14 40000205 Tank cap with gasket NW 200 1 15 10002573 Weight water filter 1 16 40001345 Straight screw grommet 1 2 AG x ø12mm 1 17 40006559 Hose clamp 12 22 mm 4 18 40000087 Compressed a...

Page 93: ...pe R M6 1 5 40000172 Wing nut M6 1 6 40000180 Pipe clamp 3 7 40000027 Hex screw M6x20 2 8 40000227 Sleeve 1 9 40000222 Angle screw on grommet 1 2 IG x ø12mm 1 10 80010 0008 Spray pipe 1 11 40000021 Locking tooth nut M6 2 12 40000023 Hexagon protective cap M6 2 13 40000226 Arc 90 1 14 40001251 Transition piece 2 15 40000229 Spray nozzle 4 16 40000228 Straight screw on grommet 1 ...

Page 94: ...pipe 1 5 40000215 Hex screw M6x25 1 6 40000172 Wing nut M6 1 7 40000180 Pipe clamp 4 8 40000027 Hex screw M6x20 3 9 40000021 Locking tooth nut M6 3 10 40000023 Hexagon protective cap M6 3 11 40000226 Arc 90 1 12 40001251 Transition piece 2 13 40000229 Spray nozzle 5 14 40000228 Straight screw on grommet 1 15 40000227 Sleeve 1 16 40000222 Angle screw on grommet 1 2 IG x ø12mm 1 ...

Page 95: ...pipe 1 5 40000215 Hex screw M6x25 1 6 40000172 Wing nut M6 1 7 40000180 Pipe clamp 5 8 40000027 Hex screw M6x20 4 9 40000021 Locking tooth nut M6 4 10 40000023 Hexagon protective cap M6 4 11 40000226 Arc 90 1 12 40001251 Transition piece 2 13 40000229 Spray nozzle 6 14 40000228 Straight screw on grommet 1 15 40000227 Sleeve 1 16 40000222 Angle screw on grommet 1 2 IG x ø12mm 1 ...

Page 96: ...M12x40 8 2 40000042 Flat washer A13 16 3 40000044 Hex nut M12 8 4 10002591 Transport eyelet 1 5 10002592 Latch 1 6 40000187 Sapwood bolts ø20x110 1 7 40000080 Split Pin ø4x40 1 8 10002688 Attachment Bracket Pin Plus 1 9 10001437 Brace pipe three point linkage 1 10 10001433 Three point linkage upper link 1 ...

Page 97: ...1 18 40000055 Grease nipple cap M6 1 19 10002545 Bolt 1 20 40000029 Securing chain PVC 1 21 40000030 Spring plug 1 22 10001426 Three point linkage frame 1 23 10001443 Joint three point linkage 1 24 10002687 Upper link bolts 1 25 40000030 Spring plug 2 26 40000138 Step bolts 1 27 40000140 Bolt 1 28 10002689 Pendulum Carrier 2 29 40000158 Rubber buffer ø75x30 Form D GB M12x37 2 30 40000121 Hex nut M...

Page 98: ...13 36 12 40000040 Hex screw M12x40 18 13 40000044 Hex nut M12 18 14 10002591 Transport eyelet 1 15 10002592 Latch 1 16 40000187 Sapwood bolts ø20x 110 1 17 40000080 Split Pin ø4x40 1 18 10001422 Swivel part HS HK long 1 19 10002719 Pendulum adapter 1 20 10002698 Bearing bolts 1 21 40000082 Spring ring A8 1 22 40000095 Hex screw M8x20 1 23 40000115 Hex screw M16x35 1 24 40002365 Disc Shape R A17 5 ...

Page 99: ...ogram bolts 4 11 40000095 Hex screw M8x20 6 12 40000032 Flat washer A8 4 4 13 40000082 Spring ring A8 6 14 40000011 Hex nut M8 2 15 40000103 Hex screw M8x35 2 16 40000258 Ball button M12x50 2 17 10002748 Safety bracket 2 18 40000259 Compression spring 2 19 10002591 Transport eyelet 1 20 40000187 Sapwood bolts ø20x110 1 21 40000080 Split Pin ø4x40 1 22 10002592 Latch 1 23 40000260 Chain 5mm 1m long...

Page 100: ...n Parallelogram 40mm Dia 1 9 38 66 00060 Pin Parallelogram 25mm 1 10 40000095 Hex Head Bolt M8x20 4 11 40000082 Spring Washer M8 4 12 40000032 Flat Washer M8 4 13 00 AA 00206 Hex Head Bolt M16x30 1 14 40002365 Flat Washer Heavy 17x50x3mm 1 15 40000130 Flat Washer M16 1 16 40000133 Spring Washer M16 1 17 38 66 00250 Parallelogram Pivot Connecting Bracket 1 18 40000054 Grease Nipple Straight M6 2 19...

Page 101: ...x Head Screw M8x25 1 25 38 66 00300 Top Pivot Mounting Block Welded to frame 1 26 38 66 00310 Lower Pivot Mounting Bracket Welded to Frame 1 27 38 66 00290 Transport Securing 1 28 40000088 Linch Pin 4 5x32 2 29 38 66 00295 Transport Pin 1 30 40000029 Securing Chain 1 31 40000030 R Clip 4x78mm 1 ...

Page 102: ...Imported Distributed by AgriQuip Limited 30 Hurlstone Drive New Plymouth New Zealand 4312 Phone 64 6 759 8402 Email parts agriquip co nz Web www agriquip co nz ...

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