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Tube-Line TL5500 2004, Owner'S Manual

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Tube-Line TL5500 2004 Owner'S Manual Download Page 2

Tube Line 5500 

New for 2004 

 
 
 
 

 

 
 
 
 
 
 

 

 
 
 
 
 
 
 

Larger Fuel Tank  25 liter 
 
Hand Fuel Pump to start fuel flow 
when tank has run empty 
Squeeze bulb until restriction is 
felt.  
Tank vent is a small plug in the 
cap. 
During use unscrew vent plug (it 
will not fall off)

Tool Box with tool tray place of 
capped plastic pipe for operator’s 
manual 

Summary of Contents for TL5500 2004

Page 1: ...is a copy of the printed manual NOTICE change lights and alternator to read as printed R R 3 Listowel Ont N4W 3G8 Tel 519 291 4162 Fax 519 291 5388 Tube Line 5500 Owner s Manual Year 2004 Tube Line 5...

Page 2: ...nd Fuel Pump to start fuel flow when tank has run empty Squeeze bulb until restriction is felt Tank vent is a small plug in the cap During use unscrew vent plug it will not fall off Tool Box with tool...

Page 3: ...ger on the trigger switch Notice When a bale is on the table trigger the Stop button will have to be held in until the operator can switch the auto man to man To restart the cycle if the bale still si...

Page 4: ...Control Panel Ram Forward Limit Switch Hoop Rotate Limit Switch Ram Reverse Limit Switch Table Trigger Switch Safety Door Tail Bale Saddle Hinged Tongue with Steering Holder Steering Cylinder...

Page 5: ...l damages of any kind under this contract or otherwise The company s liability shall be limited exclusively to replacing or repairing without charge at it s factory or elsewhere at it s discretion Any...

Page 6: ...of travel If bales are brought to the site before wrapping arrange them to allow easy access to bales and allow Wrapper plenty of room to move The First bale tips as the line forms and may be picked u...

Page 7: ...ain bales can be left 12 to 16 hours Moisture Successful silage can be made over a wide moisture range In general 40 to 50 moisture is satisfactory for dairy cows Some beef farmers prefer 60 to 70 moi...

Page 8: ...e stacked two high for wrapping Bales which are approximately 3 wide and 3 high do not stack well These may be wrapped in a single tier of bales Big square bales must be wrapped manually or with the r...

Page 9: ...threaded through the two metal rollers on the tensioner as shown in the diagram The two metal stretcher rollers rotate at different speeds This causes the plastic to be stretched It is very important...

Page 10: ...should be kept in the shade After installation on the machine the roll can be parked under the row of wrapped bale if not used for an extended period of time In extreme heat the top position roll on...

Page 11: ...control panel see picture on page 14 Place a single bale bag or a sheet of plastic on the next bale to form the end seal With control panel switch auto man set to man turn forward switch to advance ba...

Page 12: ...without cycle starting After the bale has been placed and you want the cycle to start press the start button on the hand unit The machine will now go through the complete wrap cycle and stop at the en...

Page 13: ...enser rotating to apply plastic by operating the wrap valve The bale should be advanced 4 for each rotation of the plastic dispenser This will apply 4 to 5 layers of plastic Until the operator is fami...

Page 14: ...when pushing off bales will increase the risk of injury To push off the bales Open the bale pusher Remove the lynch pins from the front of push plate arms unfold the arms to extend the push plate Rem...

Page 15: ...nts or livestock Feeding Out With the TL5500 bales can be picked by a loader without cutting the plastic The plastic breaks away between bales and can be removed from the side of the bales before drop...

Page 16: ...1 4 way 3 position pressure release detent spring center to neutral NPTF In Out ports NPTF Work ports Electric Hydraulic Valve Continental tandem centre 12 volt DC VS12MBLGB75 Continental single centr...

Page 17: ...ll stop and ram cylinder will retract until ram cylinder trips limit switch at front end of table All controls will then turn off Testing can be done by pushing trigger plate and wait until machine go...

Page 18: ...own accordingly At the same time motor will change speed inversely to cylinder ie when cylinder slows down motor will speed up 4 Selector valve is used to bleed either cylinder or motor flow back to t...

Page 19: ...olenoid B on same valve Ram cylinder will retract Push Rotate button in and hydraulic motor will turn For Rev and Push buttons have to be held to operate by releasing them action will stop Engine thro...

Page 20: ...Hoop Item Description 1 Outer Ring 2 Inner Ring 3 5 8 x 2 Bolt 4 5 8 Nut 5 5 8 Lockwasher 6 5 8 x 3 Bolt...

Page 21: ...Hoop Wheels Item Description 1 4 inch Wheel 2 Axle Bolt Locknut 3 Spanner...

Page 22: ...ng 3 Tensioner Roller 18 Axle Shaft 4 inch Bearing 19 x 2 Bolt 5 Small Gear 20 5 16 Carriage Bolt 6 Large Gear 21 3 16 Keystock 7 Gear Cover 22 Grease Fitting 8 Spool Holder 23 10 24 x Bolt 9 Plastic...

Page 23: ...ssembly Item Description 1 Right Hand Hoop Brace 2 Left Hand Hoop Brace 3 Right Hand Hoop Post 4 Left Hand Hoop Post 5 Switch Adjuster Screw 6 Automatic Control Panel Mount 7 Manual Control Panel Moun...

Page 24: ...Right Hand Safety Guard Item Description 1 Safety Guard Bracket 2 Safety Door 3 Rubber Latch 4 Latch Pin 5 Cotter Pin 6 3 8 x 1 Hinge Bolt 7 3 8 Locknut 8 Door Stay See page 39...

Page 25: ...ty Guard Item Description 1 Safety Guard Bracket Left Side 2 Safety Door Left Side 3 Rubber Latch 4 Latch Pin 5 Cotter Pin 6 3 8 x 1 Hinge Bolt 7 3 8 Locknut 8 Door Stay 9 3 8 x 1 Bolt 10 Hoop Lock Pi...

Page 26: ...F Bolt 6 Wheel Nut 7 5 8 x 1 Bolt 8 5 8 Locknut 9 3 8 x Bolt 10 3 8 Lockwasher 11 Checkvalve manual only 12 Wheel Washer 13 x 1 Bolt c w Lockwasher 14 Relief Valve manual only 15 Wheel Teneioner Sprin...

Page 27: ...Axle Spindle Hub Item Description 1 Seal 2 Inner Bearing 3 Inner Bearing Race 4 Hub 5 Outer Bearing Race 6 Outer Bearing 7 Flat Washer 8 Wheel Nut 9 Cotter Pin 10 Wheel Stud 11 Dust Cap 12 Spindle...

Page 28: ...racket Assy 16 13 16 Flatwasher 5 Tie Rod End Right Thread 17 Tongue Bracket Nut 6 Jam Nut NF RH 18 3 16 x 2 Cotter Pin 7 Tie Rod 19 Spindle Bearing Timkin Cone 8 Tie Rod End Left Thread 20 Spindle Be...

Page 29: ...Brakes Item Description 1 Rocker Tube 2 Brake Eccentric 3 x3 Bolt 4 Lockwasher 5 Nut 6 2 x 8 Hydraulic Cylinder...

Page 30: ...Rear Roller Item Description 1 Large Roller 2 Riser Frame 3 Riser Lock Pin 4 1 Bearing 5 3 8 x 1 1 2 Bolt 6 3 8 Lockwasher 7 3 8 Flatwasher...

Page 31: ...Small Roller 5 Bearing 6 1 Bearing 7 3 x 12 Hydraulic Cylinder 8 Tail Tie Bar 9 3 8 x 1 Bolt 11 5 16 x 1 Bolt 12 1 x 4 Bolt 13 1 Nylocknut 14 1st Small Roller Bracket 15 2nd Small Roller Bracket 16 3r...

Page 32: ...Bale Saddle Item Description 1 Bale Saddle Right Side 2 Bale Saddle Left Side 3 x 1 Bolt 4 Locknut 5 Pin 6 3 16 Linch Pin...

Page 33: ...ylinder Pin 4 Ram Cylinder 5 x 2 Bolt 6 Lockwasher 7 Flatwasher 8 28 Grease Fitting 9 x 2 Bolt 10 Nut 11 Lockwasher 12 x 2 x 2 HMWPVC Slider Block 13 Slider Block Retainer 14 x Hex Socket Cap Screw 15...

Page 34: ...Push Off Item Description 1 Left Front Arm 2 Right Front Arm 3 Left Rear Arm 4 Right Rear Arm 5 Push Plate 6 X Bar 7 x 5 Bolt 8 Locknut 9 3 16 Linch Pin...

Page 35: ...Push Off Channel Item Description 1 Right Hand Push Channel 2 Left Hand Push Channel 3 Lock Pin 4 Push Off Tube...

Page 36: ...em Description Item Description 1 Main Tongue 7 5 8 Locknut 2 Swinging Tongue 8 5 8 x 4 Bolt 3 Sliding Tongue 9 Tongue Holder 4 Tongue Latch 10 Hair Pin 5 Tongue Pin 11 2 x 16 Hydraulic Cylinder 6 5 8...

Page 37: ...Mud Flap Item Description 1 Mud Flap 2 Metal Strip 3 Bolt 4 Lockwasher 5 Nut...

Page 38: ...1 Hydraulic Tank Stauf SF6520 2 Breather Cap Gresen F22001 3 Filler Plug 1 pipe Fram P1653 A 4 Sight Gauge Fleetguard HF6510 5 Filter Base Cross 1A9021 6 10 micron filter 7 Magnetic Plug 8 Suction Fi...

Page 39: ...cription 1 13 HP Honda Engine 7 3 8 x 1 Bolt 2 Hydraulic Pump 8 3 8 Lockwasher 3 Engine Pump Adaptor 9 3 8 x 1 Bolt 4 Love Joy Coupling pump 10 3 8 Lockwasher 5 Coupling Spacer 11 3 8 Flatwasher 6 Lov...

Page 40: ...Engine Cover Manual Decal Plate Item Description 1 Engine Cover 2 Valve Decal Plate 3 Selector Valve Decal Plate 4 Selector Valve Decal Plate Bracxket...

Page 41: ...Manual Valve Bank Item Description 1 RD5300 Valve 2 RD 150 08 Flow Control 3 1 2 Check Valve 4 Selector Valve 5 Relief Valve 6 LS3010 1 Valve 7 Ball Valve...

Page 42: ...tem Description 1 Tandem Center 12 volt DC Valve 2 Single 12 volt DC Valve 3 RD 150 08 Flow Control 4 2 Spool Mono Block Valve 5 3 Station Manifold 6 Steering Speed Control Valve 7 Valve Coil 8 Ball V...

Page 43: ...Limit Switch Item Description 1 Body 2 Actuator 3 Arm 4 Wire Clamp 5 Wire Arm 6 PVC Box Connector 7 Metric to pipe Adaptor...

Page 44: ...Description Item Description 1 Control Panel Assy 7 On Off Switch 2 Control Relay 8 Rotate Switch push button 3 11 Pin Base 9 Man Auto Switch dial type 4 15 Amp Fuse 10 Ram Steering dial type 5 DIN Ra...

Page 45: ...Table Trigger Battery Bracket Item Description 1 Trigger Plate 2 Trigger Spring 3 x 1 Stove Bolt Nut Lockwasher 4 Battery Holdown 5 5 16 x 7 Bolt Nut Lockwasher...

Page 46: ...2 Adjusting Bolt 3 Throttle Arm Spring 4 Arm Bracket 5 Throttle Linkage Pivot 6 x 5 UNF Bolt 7 Throttle Ball Joint 8 Engine Bracket 9 Rocker Bar 10 x 4 UNF Threaded Rod c w Nuts 11 5 16 x 2 Bolt 12 5...

Page 47: ...Running Lights Item Description 1 7 Pin Plug 2 Junction Box 3 Strain Relief 4 7 Wire Conductor 5 Red Lamp 6 Amber Lamp...

Page 48: ...Manual Hydraulic Schematic...

Page 49: ...Electric Hydraulic Schematic...

Page 50: ...Electric Control Panel Schematic...

Page 51: ...Riser Kit Item Description 1 Right Arm 2 Left Arm 3 Complete Switch Assembly c w Mount 4 Trigger Plate 5 Trigger Spring 6 Limit Switch page 39 7 Front Tie Down pins Right Arm Left Arm Switch...

Page 52: ...ch closes with the wire parallel to the bale spears Wire can be shortened to suit your needs The switch bracket can also be adjusted back and forth so only one layer of plastic holds the wire up if mo...

Page 53: ...Wheel Drive Main Assembly Shoulder Bolt Drive Gear Lock Pin Motor Gear Clearance Adjusting Bolt Item Description 1 Rim with Gear not shown 2 Main Assembly 3 Shoulder Bolt...

Page 54: ...Wheel Drive Hydraulic Valve Locations Item Description 1 Crossover Relief Valve 2 Selector Valve 3 Selector Valve Mount 4 Mount Clamp...

Page 55: ...alve to port C on Crossover relief valve Install 3 8 in line x 60 from port B on crossover valve to port D on Selector Valve Install 3 8 in line x 60 from port D on crossover valve to port C on select...

Page 56: ...ing Twin Wrap Kit Note The film from the 2nd roll goes over top of the first roll and through the tension rolls together with the first film from the first roll Item Description 1 Twin Wrap Frame 2 Pl...

Page 57: ...me time push smart button on the receiver inside the gray control panel green indicator light will flash to indicate that receiver has locked on Release the remote switch Do the same for all the butto...

Page 58: ...f two rollers and are used on the lower side to keep the bales from rolling off to one side Smart Button Smart Button Circuit Board Antenna Wires to be placed outside the control panel and fastened to...

Page 59: ...Item Description 1 Roller 2 Spindle 3 Pin 4 Hair Pin Alternator Light Package 1 Roller 2 Spindle 3 pin 4 Hair Pin...

Page 60: ...fastened down The kit includes the different pump mount pulley fastened on coupling alternator and mount The on off switch can be located on the control panel facing the front in the middle of box We...

Page 61: ...nd 1 facing to the front The toggle switch can be mounted by drilling a hole into the side of the control panel be careful that you don t damage wires on the inside Install the switch and wire it into...

Page 62: ...5 2 Spool Holder 18 9 550 200 012 4 Wrap Spool 18 10 550 100 013 8 5 8 Flatwasher 18 11 550 100 014 4 5 8 Nylocknut 18 13 500 100 022 2 Plastic Pipe 18 14 500 100 021 4 Plastic Bearing 18 15 550 100 0...

Page 63: ...0 026 3 3 8 Locknut 21 8 550 100 027 1 Door Stay 21 9 500 100 176 1 3 8 x 1 Bolt 21 10 550 200 050 1 Hoop Lock Pin 22 1 500 100 049 1 Drive Wheel Base 22 2 500 100 050 1 Hydraulic Motor Char Lynn 101...

Page 64: ...d End L Thread 24 9 550 111 002 2 3 4 Jam Nut NF LH 24 10 550 111 004 4 9 16 NF Slotted Hex Nut 24 11 550 111 005 4 1 8 x 1 Cotter Pin 24 12 550 111 011 2 Tongue Bracket Seal CR20952 24 13 550 111 010...

Page 65: ...99 100 009 2 1 Nylocknut 27 14 550 200 002 2 First Small Roller Bracket 27 15 550 200 003 2 2nd Small Roller Bracket 27 16 550 200 004 1 Last Right Roller Bracket 27 17 550 200 005 1 Last Left Roller...

Page 66: ...Push Off Tube 32 1 550 100 051 1 Main Tongue 32 2 550 100 052 1 Swinging Tongue 32 3 550 100 053 1 Sliding Tongue 32 4 500 100 151 1 Tongue Latch 32 5 500 100 154 1 Tongue Pin 32 6 500 100 155 2 5 8...

Page 67: ...100 198 1 Selector Valve Decal Plate 36 4 500 100 199 1 Selector Valve Decal Plate Bracket 37 1 500 200 192 1 Prince RD532CCCAAA5A4B1 37 2 500 100 193 1 Flow Control Prince RD 150 08 37 3 500 100 194...

Page 68: ...0 V 100 V will work 41 1 500 100 208 1 Trigger Plate 41 2 550 100 062 1 Trigger Spring Page Ref Part Qty Description 41 3 500 100 210 2 1 4 x 1 Stove Bolt c w Nut Lockwasher 41 4 500 100 211 1 Battery...

Page 69: ...51 3 550 200 1 36 1 Shoulder Bolt 51 4 550 200 237 1 Gear 51 5 550 200 138 1 Hydraulic Motor 51 6 550 200 236 1 Lock Pin 52 1 550 200 120 1 Crossover Relief Valve 52 2 550 200 121 1 Selector Valve 52...

Page 70: ......

Page 71: ...Tube Line 5500 Wiring...

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