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TSindustrie GS/PREMIUM22P, Technical Manual

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TSindustrie GS/PREMIUM22P Technical Manual Download Page 13

 

PREMIUM22P 

2014-10-08            

13

 

Read and understand the user manual and all the security symbols 
before operating, maintaining, un-jamming or adjusting the plant 
shredder. 

Signification of the security adhesives 

Protection against noise 

Protective goggles 

Work gloves and waterproof 

Danger rotating knives 

Minimum 
engine speed   

Maximum 
engine speed 

Lubrication point 

Rotation commands of the conveyor belt:  
 

0

 : Chipping material (forward operation) 

 

1

 : Stop the rotation of the feed rolls 

 

2

 : Releasing material (backward) 

G E N E R A L  S A F E T Y  

Summary of Contents for GS/PREMIUM22P

Page 1: ...TECHNICAL MANUAL...

Page 2: ......

Page 3: ..._______________________________________________________ FEEDER S PRESSURE ON THE MATTER __________________________________ DISASSEMBLY FOR REPLACEMENT OF KNIVES AND OF HAMMER PELLETS _________________...

Page 4: ......

Page 5: ...RCUIT AND EMERGENCY STOPS PETROL ______ NO STRESS ELECTRIC CIRCUITS AND EMERGENCY STOPS DIESEL ______ HYDRAULIC DIAGRAM ___________________________________ HYDRAULIC HOSES IDENTIFICATION _____________...

Page 6: ...has decided that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of dep...

Page 7: ...r reference Please contact your reseller for more information technical data or if you want to order an additional copy of this manual Safety precautions This machine is only suitable for chipping veg...

Page 8: ...ber or any other materials that may have been mixed with the wastes Always use protection goggles work gloves and protection against noise The machine can in no case be used to transport equipment mat...

Page 9: ...serial number of your PREMIUM shredder The manufacturer s nameplate is located on the chassis at the front left Serial number The serial number is located at the place indicated on the photo it is al...

Page 10: ...or responsibilities We do not assume nor authorize third parties to take responsibility for the sale of a plant shredder This guarantee does not apply to a shredder that has been modified out of our...

Page 11: ...ts to avoid injury respect the security measures explained in this manual Before using the plant shredder an owner has the duty of giving the user instructions to operators or eventual employees This...

Page 12: ...fire extinguisher within reach in case of need Keep it in a visible place 4 Use appropriate protection equipment Here are a few suggestions but do not limit yourself just to this description Helmet an...

Page 13: ...der Signification of the security adhesives Protection against noise Protective goggles Work gloves and waterproof Danger rotating knives Minimum engine speed Maximum engine speed Lubrication point Ro...

Page 14: ...ng maintenance adjustments repairs or un jamming of the machine put the engine in idle speed with the accelerator handle wait till all moving parts have stopped stop the engine 5 Place all controls to...

Page 15: ...iently fixed after performing maintenance or servicing the shredder 4 Warning Keep hands hair and clothing out of reach of moving parts 5 Install and make sure that all the protectors and all the guar...

Page 16: ...heck that the tow bar s nut joints are secure on a daily basis to prevent jolting which would damage the hitch and tow system and reduce its lifespan SAFE TRANSPORT Wear of the coupling Check the wear...

Page 17: ...nt shredder is intended for the shredding of plants and branches up to 100 mm in diameter The machine consists of the following main components A the chassis B the shredding unit C the engine and its...

Page 18: ...ANGUARD twin cylinder petrol engine or a 27 HP LOMBARDINI Focs three cylinder diesel engine with liquid cooling both at 3600 rpm For additional information on the engines please refer to the manufactu...

Page 19: ...the rotor picks up sufficient speed to shred correctly It can be activated in both rotation directions forward and reverse run with the pushers command 3 Its rotation speed is adjustable with the knob...

Page 20: ...pushbutton to make the feed roller run in forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roller the handrail can be locked in pulled position and in pushed position REVERSE...

Page 21: ...t to take it into account for the security of all as well as to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficiently lubrica...

Page 22: ...on the diesel model remove the starter petrol 4 Accelerate the engine at half speed Make sure the cutting rotor is placed in rotation and that it is not jammed by residue of matter that would prematu...

Page 23: ...feed roller and inside the shredder which could jam and prematurely damage the clutch at the next start 2 Push the control bar forward to stop the feed roller 3 Progressively bring back the throttle...

Page 24: ...extreme pressure EP SAELEN BIOPLEX 2 Hydraulic oil Use an oil of grade AFNOR NFE 48600 Types HV iso VG 46 MINERVA BIO HYDRO 46 3 Hydraulic coupler oil Use an oil of grade AFNOR NFE 48600 Types HV iso...

Page 25: ...k tightening of coupler head s articulation joints Every 200 Verification wear rings hammers Change hydraulic oil filter the first time and afterwards every 500 hours or every 2 years Check wear of th...

Page 26: ...PREMIUM22P 2014 10 08 26 LUBRICATION POINTS Proceed to the lubrication and maintenance of the machine engine stopped and ignition key removed M A I N T E N A N C E LUBRICATING THE ROTOR BEARINGS...

Page 27: ...DOUBLE RING OF THE FEEDER S ARTICULATION LUBRICATION OF THE FEED ROLLER S DRIVE CHAIN To access the feed roller s drive chain re move the three screws of the feeder arm s cover Beings the chain runs...

Page 28: ...PREMIUM22P 2014 10 08 28 HYDRAULIC RESERVOIR S LEVEL PETROL ENGINE S OIL GAUGE DIESEL ENGINE S OIL GAUGE COUPLER HEAD on braked ER model and DRI M A I N T E N A N C E...

Page 29: ...PREMIUM22P 2014 10 08 29 FEEDER S PRESSURE ON THE MATTER The feeder exerts pressure on the matter owing to its springs 1 M A I N T E N A N C E...

Page 30: ...henceforth the hammers are mounted without lubricator but with special wear rings The lack of lubricators on the hammers however should not stop you from inspecting the hammer discs and blades on a r...

Page 31: ...35 angle of the cutting edge is respected The minimal lengt of A should not be smaller than 50 mm after grinding The length of a new blade is 60 mm DISASSEMBLY TO REPLACE THE BLADES AND THE HAMMER IN...

Page 32: ...two safety bolts 2 diam 8 at each end of the counter knife Drive it out by sliding it in its housing on either side If the edge is worn out completely remove the counter knife from its housing and re...

Page 33: ...r s belts are permanently kept extended by an extender The adjustment of the belts tension is done through the pivoting of the engine s support plate while acting on the extender 1 This procedure shou...

Page 34: ...pper or the green fuse cap The Premium ER and DRI are fit out with a hy draulic coupler that needs no special mainte nance with a usual functioning Green fuse cap Filling Oil level Place the mark 45 c...

Page 35: ...hes wheel rotation in FORWARD run is not possible Wheel rotation in REVERSE run is possible setting screw 8 passes in REVERSE position b Pull the parking lever completely the wheels cannot rotate eith...

Page 36: ...ion counter 15 Pressure contact oil pressure security 16 Battery charge red light 8 Hour meter 9 Battery charge light 10 Water temperature light 11 Oil pressure light 12 Starter preheating light 13 Ai...

Page 37: ...ing The gas oil reservoir placed on the right side of the shredding unit The level gauge 1 The filler cap 2 The hydraulic return filter 3 The suction strainer 4 in the reservoir accessible by removing...

Page 38: ...her one of the doors the security device stops the diesel engine There should be no physical contact between the pick off and its magnet On the other hand respect a functional clearance between the tw...

Page 39: ...that purpose the device can be neu tralized by toggling the switch on the distribution box in upper position Maintenance position MAINTENANCE OPERATING CONTACTOR D E S C R I P T I O N A N D M A N I P...

Page 40: ...ntroller 1 and the pulse device 2 is 0 16 to 0 20 in 4 to 5 mm The PREMIUM is equipped with a controller of the rotation of the rotor that is linked to an automat Hence we can prevent the machine from...

Page 41: ...s Configuration 2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to improve ventilation for chipping plants and confers...

Page 42: ...s on or off contact is engaged Use Keys 1 2 3 to display the requested page Rem push during 1 to 1 5 seconds to change the program 1 2 3 Functioning running time count can only be performed if the chi...

Page 43: ...circuit breaker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the heat engine 2 instantly stopping t...

Page 44: ...engine this sensor checks the rotatino of the rotor If the rotor has not exceeded 60 r mn after this time minimale intervention threshold the sensor will shut the diesel engine down and cut off the el...

Page 45: ...NCTIONNING The Westcar coupler is a hydrodynamic coupler functioning in accordance with Fortinger s principle It is mainly composed of 2 paddle wheels the pump wheel and the turbine wheel and an exter...

Page 46: ...see p 38 Charge or replace the battery Check the electric circuits Check the solenoid valve Replace the fuse The engine starts and stops 4 seconds later Only for Premium DRI cracked fuse mark 11 p 50...

Page 47: ...eed toothed wheel of the feeder tightened right home Switch the contactor to Work position see p 39 Change the fuse Check or replace the defective part Check the oil level Loosen the adjustment toothe...

Page 48: ...lic power supply Hydraulic capacity Hydraulic pressure Road axle Number of wheels Tyre dimensions Air pressure 100 mm hardwood 13 m3 3 40 m 1 68 m 2 06 m 700 Kg 10 2 560 mm 80 Kg 260 mm 22 hp petrol 3...

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Page 50: ...PREMIUM22P 2014 10 08 50...

Page 51: ...PREMIUM22P 2014 10 08 51...

Page 52: ...PREMIUM22P 2014 10 08 52 HYDRAULIC HOSES CONNECTIONS PREMIUM 22P and DRI HYDRAULIC COUPLING ER DRI...

Page 53: ...oStress is defect the feed roll will provide forward rotation in spite of the engine speed Solution The user can shunt this sensor and the VarioStress by working in manual mode but he must remain vigi...

Page 54: ...ine power output 16 kW Technical documentation detained by St phane MORBU that the product complies with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektroma...

Page 55: ...MORBU that the product complies with the following European directives 2006 42 CE EG Maschinenrichtlinie Norm 2004 108 CEE Elektromagnet Norm 97 68 CE Vergiftung Norm 2000 14 CE Schall Norm Technical...

Page 56: ...PREMIUM22P 2014 10 08 56...

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