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Contents 

E600EN_01.DOC

 

Contents 

1.

 

Safety ..................................................................................3

 

1.1

 

General safety information...................................................3

 

1.2

 

Specific safety information...................................................3

 

2.

 

Description .........................................................................4

 

2.1

 

Intended use ........................................................................5

 

2.2

 

Technical data .....................................................................6

 

3.

 

Setting work .......................................................................7

 

3.1

 

Installing the exhaust hose ..................................................7

 

3.2

 

Cutting parallel strips ...........................................................8

 

3.3

 

Selection of tools .................................................................9

 

4.

 

Operation..........................................................................11

 

4.1

 

Operating the TruTool C 160.............................................11

 

4.2

 

Separating chips ................................................................12

 

5.

 

Maintenance .....................................................................13

 

5.1

 

Replacing the TruTool C 160 (1A2)...................................14

 

Replacing the blade......................................................14

 

Turning or replacing the insertable cutters ...................15

 

5.2

 

Replacing the TruTool C 160 (1B2)...................................16

 

Replacing the blade......................................................16

 

Turning or replacing the insertable cutters ...................17

 

5.3

 

Supplying with power and guaranteeing lubrication ..........18

 

5.4

 

Replacing fins ....................................................................19

 

5.5

 

Cleaning the strainer..........................................................20

 

5.6

 

Changing mufflers..............................................................20

 

6.

 

Original accessories and wearing parts........................21

 

7.

 

Disposal............................................................................22

 

 

Guarantee 

Replacement parts list 

Addresses 

 

Summary of Contents for TruTool C 160

Page 1: ...Operator s manual English TruTool C 160 1A2 1B2...

Page 2: ...ruTool C 160 11 4 2 Separating chips 12 5 Maintenance 13 5 1 Replacing the TruTool C 160 1A2 14 Replacing the blade 14 Turning or replacing the insertable cutters 15 5 2 Replacing the TruTool C 160 1B...

Page 3: ...mpressed air hose from the machine prior to maintenance work Check the compressed air hose connection coupling and machine for damage each time before using the machine Wear safety glasses hearing pro...

Page 4: ...head 4 Insertable cutters 7 Chip separator only for TruTool C 160 1B2 8 Handle for chip separation only for TruTool C 160 1B2 10 Fixing screw 12 Locking washer only for TruTool C 160 1B2 24 Blade bea...

Page 5: ...160 Slitting Shears are a compressed air tool used for the following applications Cutting plate shaped workpieces e g steel aluminium and plastic Cutting straight or curved exterior and inner cutouts...

Page 6: ...r 0 8 m min 28 3 cubic ft min Connecting thread 1 4 1 4 Inside diameter of the compressed air hose 10 mm 0 4 in Technical data Permissible material thickness Steel up to 400 N mm 57 000 tensile Steel...

Page 7: ...ose The exhaust hose reduces noise emissions and guides the exhaust air away from the operator 1 Adapter 2 Teflon tape 3 Screw grommet 4 Compressed air hose 5 Hose clip 6 Exhaust hose 7 Spring ring Ex...

Page 8: ...s Parallel stop The parallel stop option can be used to process parallel strips 35 300 mm 1 38 11 75 in wide 1 Remove blade bearing pins 2 Mount the parallel stop The rod of the parallel stop adopts t...

Page 9: ...ess steel max 85 000 tensile 0 012 to 0 032 1 1 6mm TRUMPF 143463 Straight cutter 1 0 1 6 mm 0 040 0 063 143463 Aluminum max 250 N mm 1 0 to 2 0 Steel max 400 N mm 1 0 to 1 6 Stainless steel max 600 N...

Page 10: ...terial thickness mm Material thickness mm Insertable cutters 1 set 2 pieces with screws For TruTool C 160 1A2 927708 For TruTool C 160 1B2 913520 All materials All materials Chip separator TruTool C 1...

Page 11: ...lever 1 2 Press the lever 2 against the motor housing 1 2 1 Safety lever 2 Lever 3 Guide the machine at an angle of about 15 to the sheet surface Information Do not move the machine towards the workpi...

Page 12: ...The machine may no longer be used Replace the chip separator 7 Chip separator 8 Handle for chip separation B Chip brake 1 Separate the chips turn the handle by a 3 4 clockwise rotation while the mach...

Page 13: ...ing grease G1 139440 Gearbox and gear head After 300 operating hours arrange for a qualified technician to relubri cate or to replace the lubricating grease Lubricating grease G1 139440 Insertable cut...

Page 14: ...Sharp blades ensure good cutting quality and protect the machine Replace the blades in due time 3 26 4 24 10 F F F F 3 Cutting head 4 Insertable cutter 10 Fixing screw 24 Blade bearing pin 26 Blade F...

Page 15: ...table cutters 1 Unscrew the fixing screws 10 2 Check the insertable cutters 4 When a cutting edge is blunt turn the insertable cutter by 180 Or If both cutting edges of an insertable cutter are blunt...

Page 16: ...ar Sharp blades ensure good cutting quality and protect the machine Replace the blades in due time 3 26 7 24 10 F F F F 4 12 8 3 Cutting head 4 Insertable cutter 7 Handle chip separator 8 Handle 10 Fi...

Page 17: ...screw the fixing screws 10 2 Check the insertable cutters 4 When a cutting edge is blunt turn the insertable cutter by 180 Or When both sides of the cutting edges of an insertable cutter are blunt rep...

Page 18: ...e connecting threads are laid out correctly see Technical data section 2 2 p 6 1 Connecting thread 1 4 2 Oil mist lubrication device 3 Pressure regulating valve 4 Filter and water separator 5 Inside d...

Page 19: ...bricant BP Energol RD 80 15 to 10 C 5 to 50 F BP Energol RD E80 10 to 30 C 50 to 86 F Shell Tellus Oil 15 15 to 10 C 5 to 50 F Torculla 33 10 to 30 C 50 to 86 F Information Secure the compressed air h...

Page 20: ...strainer Air inlet 1 Remove the air inlet with strainer 2 Clean the strainer or replace the complete air inlet 3 Reinstall the air inlet 5 6 Changing mufflers Change the muffler pads as needed see Fig...

Page 21: ...0 1B2 143950 Allen key DIN 911 2 5 067822 Screw grommet 0376078 Fin set 4 pieces 1440002 Operator s manual 1440911 Safety information red document 0373678 Parallel stop 143439 Lubricating grease G1 25...

Page 22: ...22 Disposal E600EN_01 DOC 7 Disposal For disposal completely disassemble the machine degrease and recycle according to the type of material...

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