True-Surface Vibe V Owner'S Manual Download Page 81

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31A-VibeKit 3 ToroJa4/RA: Vibe Kit 3 to Fit Jacobsen 3, 4 & Ransome Models

Dept. #

Part #

Description

Qty

1008

1/4 USS Flat Washer

6106

3/8 Internal Tooth Lock Waher

1013

5/16 Split Lock Washer

37P

1014

Snap Ring for Shaft

1019

5/16 USS Flat Washer

37P

1023

Shaft Bearing

37P

1024

2" Shaft Pulley -

Includes (3) H-5087 & (3) H-6014

37P

1127

Bearing Snap Ring

1140

5/16 - 18 x 3/4 Flat Head Socket Screw

1183

3/8 - 16 Smooth Flange Nut

1402

Toro/Jac Motor Mount Stud

1403

5/16 - 18 x 1 1/2 Motor Mount Stud

1505

1/4 - 20 x 3/4 Socket Cap Screw

3147

5/16 - 18 Flange Nut

6110

1/4 Hi Collar Lock Waasher

37P

7100

5" Pulley -

Includes (3) H-1025 & (3) H-6012

37P

7101

Bearing with Set Screw

7129

5/16 - 18 x 3 Hex Bolt

7410

Hub/Shaft Seal

37P

7150

Bearing Housing

V1032

Bolt 3/8-24 x1

31P

V7206

Front Roller End Caps

31P

V7208

Solid Front Roller Axle

31P

V7209

Solid Front Roller Tube

21P

GCC-09 B3R

Triple Lip Roller Bearing

31A

V7219-1

Flanged Bearing Assembly -

Includes (18) 31A-V7219 RSM

V8000

5/16 - 18 x 3/4 Socket Head Cap Screw

V8001

5/16 Hi Collar Lock Washer

V8002

3/8 - 16 x 1/4 Flat Point Set Screw

V8003

10 - 32 x 3/16 Flat Point Set Screw

V8004

5/16 - 18 x 1/2 Hex Bolt Grd 5

V8005

Ball Spring Plunger

31A

VR-001-1

Vibe Shaft Only

31P

VR-002

Eccentric Shaft cover

31P

VR-003A

Variable Outboard Eccentric Weight A

31P

VR-003B

Variable Outboard Eccentric Weight B

31P

VR-004

Variable Inboard Eccentric Weight

31P

VR7002-1

Black Belt Guard

30S

Manual Vibe V

Vibe V Owner/Operator Manual

Summary of Contents for Vibe V

Page 1: ...1 ...

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Page 3: ...TICS AND INSTRUCTIONS Vibe V Base Schematic Parts Listing 12 True Surface Vibe V to fit Toro Models 15 True Surface Vibe V to fit Jacobsen Models 33 True Surface Vibe V to fit John Deere Models 51 True Surface Vibe V to fit Ransome G Plex Models 65 ADDITIONAL INFORMATION Adaptation Kit Instructions 72 Frame End Removal Instructions 73 Drive End Reversal Instructions 73 Vibe V Upgrade Kit Schematic...

Page 4: ..._______________________________________________ ___________________________________________________ ___________________________________________________ This page is for your reference only To activate the warranty on your new rollers please fill out and fax the warranty card located in the back of this manual For parts and or service please call 1 800 443 8506 or if you are calling internationally...

Page 5: ...echnical questions or need to order parts please call Turfline Inc at 1 800 443 8506 Orders received by Noon CST will be shipped the same day via U P S ground to anywhere in the continental United States Thank you for choosing the best set of American made rollers available Certificate Declaration of Conformity for CE Marking Hereby Turfline Inc declares that the True Surface Vibratory Greens Roll...

Page 6: ... have been altered or modified by anyone other than Turfline Inc used parts that have been installed in place of failed parts parts that have been installed incorrectly by the end user or its agents parts that have not been maintained as per the Owner s Manual service calls and overtime labor rates as Turfline Inc shall be contacted immediately upon encountering any problems any consequential loss...

Page 7: ...Worldwide Sales Cassie Isom Sales Manager Randy Leitman Product Engineer Technical Support Christopher DeGeare Marketing For sales and service please contact Turfline Inc Phone 800 443 8506 Fax 636 356 1218 Uses for Your True Surface Vibratory Greens Rollers True Putting Surfaces Vibratory action trues the greens surface without damaging grass eliminates footprints spike marks and ball marks and e...

Page 8: ... prevented by careful operation and prevention Tips for Consistent Greens Golfers demand consistent greens They want to make sure they have the same putting conditions from green to green Only the True Surface Vibratory Greens Rolling System will provide consistent ball roll distance on all greens To obtain consistency with the vibratory greens rollers follow this EXAMPLE Rolling at the same speed...

Page 9: ...ed to be loosened to adjust the eccentrics Should these eccentrics need to be removed for other services be sure they are returned to the correct end of the shaft from where they were removed Select A VibeTM Adjustment Procedure For the Belt Guard Side Insert 3 16 L Key allen wrench into the end of the shaft through the center slot on end of belt guard Rotate the shaft with the L Key to bring ecce...

Page 10: ...ale side of the RSM to the flange with the 5 16 flathead countersunk screws and tighten NOTE Tighten this screw by hand only to a maximum of 10ft lbs Over tightening may result in flange damage Replace the entire assembly into end plate Replace all flange nuts and leave them loose Replace the frame end install the belt adjust the belt tension and then tighten the RSM nuts Be sure when tightening t...

Page 11: ...k collar etc is loosened or removed Second clean as much dirt rust as possible from the shaft in the direction that you will be moving the pulley and lubricate with some type of penetrating fluid to assist in the movement of the pulley Third if the pulley will not move with sensible force and or a prying technique use a gear puller of the proper size to remove the pulley Always do your best to avo...

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Page 13: ...7 Bearing Snap Ring 1 14 37P 7101 Bearing With Set Screws 1 15 37P 7150 1 Bearing Housing 1 16 H 1505 Socket Head Cap Screw 1 4 20 x 3 4 2 16A H 6110 1 4 High Collar Lock Washer 2 17 37P 7001 Female Splined Coupler includes 18 45 1 37P 7001 E322 Coupler for Eclipse Models includes 18 45 1 37P 7001 JD25 Male Splined Coupler for John Deere includes 18 45 1 18 37P 7178 Split Spring Pin 1 4 x 1 1 8 1 ...

Page 14: ...1007 Split Lock Washer 1 4 6 40 H V1032 Gr 5 Hex Bolt FINE 3 8 24 x 1 2 41 37P 7011Black Roller End Plate BLACK 2 42 37P 7102 3 4 Flush Mount Bearing Includes locking collar 1 43 37P 7003Black Roller Hood BLACK 1 44 37P 7004 Frame Assembly 1 45 37P 1029 Snap Ring 63 64 x 0 042 thick 1 46 31A VR 003B 1 Outboard Eccentric Weight Motor Side Includes 25 26 27 1 47 31P VR 002 Outoard Eccentric Shaft Co...

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Page 17: ... This hook is also height adjustable by moving the nuts up or down on the hook to provide the most desirable lift height 5 Remove the hydraulic motors from the cutting units 6 Remove the cutting units from the machine 7 Position the rollers under the machine with the smaller diameter roller 30A V7207 of the unit forward and lift arm of the machine passing through the lift hook 8 Reconnect the ball...

Page 18: ...her 6 6 H 3179 5 16 18 Nylon Lock Nut 12 7 H 1183 3 8 16 Smooth Flange Nut 6 8 H 1402 3 8 16 Motor Stud 6 9 31P 7011 BLACK Black End Plate 10 31P V7003 BLACK Black Roller Hood 11 37P 7801 Hood Protector Block 6 12 37P 7802 Hood Protector Plate 3 13 H 1146 5 16 18 x 1 3 4 FHSCS 6 14 H H 1019 5 16 USS Flat Washer 6 15 H 1013 5 16 Split Lock Washer 12 16 H 7129 5 16 18 x 3 GR 5 Hex Bolt 12 17 37P 700...

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Page 20: ...pt to your needs 6 Tilt the unit back to cut the zip tie from the tow bar assembly 31P VR7042 and swing forward 7 Set the rollers under the machine in their respective positions as marked as if you were in the operator s seat facing forward The smaller diameter roller 31P V7209 will be forward when installed 8 Pass the lift arm through the lift hook 37P 7090 BENT on the roller 9 Attach the tow bar...

Page 21: ...shing 5 8 x7 8 6 7 H 1177 1 2 20 Nylong Lock Nut 6 8 31P VR7042 Tow Bar 3 9 H 3183 1 2 20x1 GR 5 HexBolt 3 10 31P VR7042A Tow Bar Bracket 3 11 37P 1115 Ball Stud 3200 3 12 H 1183 3 8 16 Smooth Flange Nut 6 13 H 1402 3 8 16 Motor Stud 6 14 31P 7011 BLACK End Plate Black 15 31P V7003 BLACK Roller Hood Black 16 37P 7802 Hood Protector Plate 3 17 H 1013 5 16 Split Lock Washer 12 18 H H 1019 5 16 USS F...

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Page 23: ...up or down on the hook to adapt to your needs 7 Tilt the unit back and cut the zip tie from the tow bar 31P VR7042 8 Swing the tow bar out from under the machine so it points forward 9 Remove the ball coupler 37P 3200C and bolt from tow bar and reattach with coupler facing forward 10 Set the rollers under the machine in their respective positions as marked as if you were in the operator s seat fac...

Page 24: ...ng 5 8 x7 8 6 7 31P VR7042 Tow Bar 3 8 37P 3200C Quick Coupler 3 9 31P VR7042B Tow Bar Bracket 3 10 H 3184 1 2 Split Lock Washer 3 11 H V1033 1 2 20 x2 1 2 GR 5 HexBolt 3 12 H 1183 3 8 16 Smooth Flange Nut 6 13 H 1402 3 8 16 Motor Stud 6 14 31P 7011 BLACK End Plate Black 15 31P V7003 BLACK Roller Hood Black 16 37P 7802 Hood Protective Plate 3 17 H 1013 5 16 Split Lock Washer 12 18 H H 1019 5 16 US...

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Page 26: ...ving the nuts up or down on the hook to adapt to your needs 7 Set the rollers under the machine in their respective positions as marked as if you were in the operator s seat facing forward The smaller diameter roller 31P V7209 will be forward when installed 8 Pass the lift arm through the lift hook 37P 7090 BENT on the roller 9 Connect the ball couplers of the machine to the ball studs 30A 7126 1 ...

Page 27: ...ylon Lock Nut 12 7 31P 7325 3 Ball Stud Extension 6 8 H 1008 1 4 USS Flat Washer 12 9 30A 7126 1 Ball Stud Assembly Includes 6 8 6 10 H 1101 5 16 18 x1 GR 5 HexBolt 6 11 H 1183 3 8 16 Smooth Flange Nut 6 12 H 1402 3 8 16 Motor Stud 6 13 31P 7011 BLACK End Plate Black 14 31P V7003 BLACK Roller Hood Black 15 37P 7802 Hood Protector Plate 3 16 H 1013 5 16 Split Lock Washer 12 17 H H 1019 5 16 USS Fla...

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Page 29: ...he clipping baskets drive motors and cutting reels from the triplex greens mower and place the vibratory rollers into position Reattach the lifting mechanism install the drive motors and lock into place 6 Check the operation of all 3 True Surface rollers LIFT BAR AND TORSION STABILIZING BUMPER MOUNT NOTICE If your Toro Triflex greens mower has the torsion mount stabilizing bumper for the rear cutt...

Page 30: ...ad Bolt 6 10 H 22 3 8 x 1 x 5 16 18 Shoulder Bolt 6 11 H 1404 5 16 18 x 1 1 2 S H C S 12 11A H V8001 5 16 Hi Collar Lock Washer 12 12 H 1147 5 16 18 Serrated Flange Nut 6 13 31P VR7CWB Counter Weight TORO 3300 3400 3 13 31P VR7CWB Counter Weight TORO 3320 3420 12 14 H 1013 5 16 Split Lockwasher 12 15 H 7029 5 16 18 x 3 1 4 Gr 5 Hex bolt Toro 3300 3400 12 15 H 1080 5 16 18 x 4 Gr 5 Hex Bolt Toro 33...

Page 31: ...te and the top of the plate the square hole This is to insert a square drive tool such as a ratchet of break over bar to release the tension from the retaining pin and adjust to a new position Positions range from resting the plate on top of the pin as shown in any of the available holes or aligning the oval hole in the plate and passing the pin through it It may be more desirable in some cases us...

Page 32: ...7P 7102 The bearing needs to be locked by rotating it in the direction at which the shaft will be turning With a punch inserted into the predrilled hole give one hit with a mallet in the same direction to lock the collar into place and tighten the set screw 10 Align the pulleys and tighten the set screw on the pulley 37P 7100 11 Replace the belt 37P 7121 and the belt guard 31P VR7002 1 Hydraulic M...

Page 33: ... bearing 37P 7102 6 Tap the shaft with a rubber mallet to allow for positioning of the snap ring 7 Install the snap ring 37P 1029 into the 4th groove and tap the shaft into position 8 Retighten bearings 9 The lock collar on the bearing 37P 7102 needs to be locked by rotating the direction at which the shaft will be turning Find the predrilled hole in the lock collar using a punch give one hit with...

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Page 37: ...pin 30A 7518 and replace the bolt and nut 7 Tighten the bolt until some resistance is felt when pivoting the lift pin 30A 7518 NOTE The lift pin needs to remain moveable 8 Repeat the above steps for the other rollers This is a once only procedure NOTE There is an adjuster bolt on the front of the lift pin assembly that controls the forward and backward tilt of the rollers You will need to adjust t...

Page 38: ...ea g H 66 Wire Loop Pin Jac Rans 1 ea 2 H 1101 Bolt 5 16 18 x 1 12 3 H 3585 Shim 1 2 x 062 6 4 H 1073 Nylon Lock Nut 3 5 37P 7056B Black Lift Bracket 3 6 H 1004 1 2 13 x 2 3 4 3 7 H 3179 5 16 Lock Nut 12 8 H 3147 Flange Nuts 4 Bolt Config 12 9 H 1008 1 4 Flat Washer 12 10 H 1403 Motor Studs 4 Bolt Config 12 11 H 1402 Motor Studs 2 Bolt Config 6 12 H 1019 5 16 Flat Washer 6 13 H 1183 Flange Nuts 2 ...

Page 39: ...A adaptation kit includes the following Item Dept Part Description Qty 1 H 1403 Motor Studs 4 Bolt Config 12 2 H 1008 1 4 Flat Washer 4 bolt Config 12 3 H 3147 Flange Nuts 4 Bolt Config 12 4 H 1183 Flange Nuts 2 Bolt Config 6 5 H 1019 5 16 Flat Washer 2 Bolt Config 6 6 H 1402 Motor Studs 2 Bolt Config 6 7 H 1013 5 16 Split Lock Washer 12 8 H 7129 Bolt 5 16 18 x 3 12 ...

Page 40: ...mallet to allow positioning of the snap ring 6 Install the snap ring 37P 1029 in its appropriate place and tap the shaft into the position indicated 7 Retighten the bearings 8 The lock collar on the bearing 37P 7101 needs to be locked by rotating the locking collar against the bearing in the direction at which the shaft will turn With a punch give one rap in the predrilled hole in lock collar in t...

Page 41: ...rom the outside of the unit through the endplate 37P 7011R into the aluminum housing 37P 7150 and tighten the nuts H 3147 Note The aluminum housing is on the interior of the unit 3 These studs H 1403 will stick out from the endplate providing a place to secure your hydraulic motor NOTE The same procedure applies for the installation of the two 3 8 motor studs H 1402 in a 2 Bolt configuration ...

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Page 43: ...to the channel The adjuster bolt is positioned to the front of the unit 7 Install one spacer on either side of the lift pin and replace the bolt and nut 8 Tighten the bolt until some resistance is felt when pivoting the lift pin NOTE The lift pin needs to remain moveable 9 Repeat this process for the other rollers This is a one time procedure NOTE There is an adjuster bolt on the front of the lift...

Page 44: ...r Hood 8 37P 7011Black Black Roller End Plate 9 21A GCC 1165 Motor Mount Lock Kit Includes Items e f g h i j k l m 3 h H 3107 5 16 Bolt 2 ea i 37P 6034JV Motor Adapter Flange 1 ea j 30A 3002 Motor Mount Lock Arm LH 1 ea k H 3158 5 16 Wave Washer 2 ea l H 3179 5 16 Lock Nut 2 ea m H 7178 Spring Pin 1 ea n H 1146 Motor Stud 4 ea o H 2580 Cotter Pin 1 ea p H 2528 Lanyard 1 ea q H 1007 1 4 Split Lockw...

Page 45: ...d e f g h i j k l 3 a H 3107 5 16 Bolt 2 ea b H 1003 1 4 x 20 x 3 4 Hex Bolt 1 ea c H 1007 1 4 Split Lock Washer 1 ea d H 2528 Lanyard 1 ea e H 2580 Cotter Pin 1 ea f 30A 3002 Motor Mount Lock Arm LH 1 ea g H 3158 5 16 Wave Washer 2 ea h H 3179 5 16 Lock Nut 2 ea i H 1146 Motor Stud 4 ea J H 7178 Spring Pin 1 ea k 30A 3003 Motor Mount Lock Arm RH 1 ea L 37P 6034JV Motor Adapter Flange 1 ea 2 31P V...

Page 46: ...ing 37P 7102 6 Tap the shaft with a rubber mallet to allow for positioning of the snap ring 7 Install the snap ring 37P 1029 in its appropriate place and tap the shaft into position indicated 8 Retighten bearings 9 The lock collar on the bearing 37P 7102 needs to be locked by rotating the direction at which the shaft will be turning Find the predrilled hole in the lock collar using a punch give on...

Page 47: ...y to loosen and retighten to the center mounting plate with a splined shaft Item Dept Part Description Qty 1 21A GCC 1165 Motor Mount Lock Kit Includes Items a b c d e f g h i j k l 3 a H 3107 5 16 Bolt 2 ea b H 1003 1 4 x 20 x 3 4 Hex Bolt 1 ea c H 1007 1 4 Split Lock Washer 1 ea d H 2528 Lanyard 1 ea e H 2580 Cotter Pin 1 ea f 30A 3002 Motor Mount Lock Arm LH 1 ea g H 3158 5 16 Wave Washer 2 ea ...

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Page 49: ...e three with the wire loop pin in the top cross hole of Item 11 The object is to have the wire loop retainer as low in the V notch of the lift arm as possible 6 The above instructions repeat for all three rollers as they can be installed in any position 7 Remove the clipping baskets and drive motors from the cutting reels then remove the factory wire loop pins from the lift arms 8 Raise the lift a...

Page 50: ... 10 H 6012 Set Screw 5 16 x 18 x 3 8 3 11 37P 7027 1 Lift Pin Ransome G Plex 3 12 37P 7026 1 Pivot Limiter for Lift Pins 3 13 H 7152 1 8 Spring Pin 3 14 H 1101 5 16 x 18 x 1 Bolt 12 15 H 1004 1 2 x 13 x 23 4 Hex Bolt 3 16 H 7029 5 16 18 x 3 1 4 12 17 H 1013 5 16 Split Lock Washer 12 18 31P VR7CWB Black Counter Weight 3 19 H 3179 5 16 Nylon Lock Nut 15 20 H 1029 Snap Ring 3 21 H 7178 1 4 x 1 1 8 Sp...

Page 51: ... of the 7101 bearing To remove the shaft and replace the coupler 1 Remove the belt guard VR7002 1 2 Loosen the set screws on the 7101 bearing 3 Remove the snap ring 1029 from the coupler 7001 E322 and allow it to float on the shaft 4 Slide the entire assembly out through the motor flange 5 Remove the split roll pin 7158 and then remove the coupler form the shaft 7007 6 Add the new coupler replace ...

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Page 53: ...53 8 mallet in the same direction to lock it into place and tighten the set screw 9 Align pulleys and tighten set screw on pulley 37P 7100 10 Replace belt 37P 7121 and belt guard 31P VR 7002 1 ...

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Page 55: ...re seated in the driver s position facing forward 8 Remove the four loose 5 16 bolts H 1101 from the lifting towing bracket and set the bracket on top of the roller unit The large ball socket will be forward and up The 5 8 diameter rod will slide between the roller and the frame and point to the rear of the machine 9 Align all four of the holes install the bolts H 1101 and nuts H 3179 then tighten...

Page 56: ...56 John Deere 2500 Motor Flange Alignment for QA 5 Angled UpStop and QA 5 Motor Flange Position ...

Page 57: ...ou may tighten down the set screws in the V1082 and this will complete the steps of installing your upstops QA 5 Motor Flange Position If you have a greensmower equipped with QA 5 cutting reels the motor flange will need to be installed as follows Note if an older unit is being upgraded the flange simply rotates from a position where the open notches are horizontal 3 and 9 O clock to a pair of tap...

Page 58: ...58 Adaptation Kit to Fit John Deere 2500 Part Number 30A 7502 Hydraulic 30A 7502E Electric 30A 7502QA5 Hydraulic 30A 7502QA5E Electric Please refer to the next page for a full parts listing ...

Page 59: ...ht Used for JD2500E QA5 Hydraulic 6 2 31P VR7CWB Black Counterweight Used for QA5 Electric 9 3 H 1013 5 16 Split Lock Washer 12 4 H 7029 Bolt 5 16 18 x3 1 4 For JD2500 1 counter weight per unit 12 4 H 1030 Bolt 5 16 18 x3 1 2 For JD2500E QA5 Hydraulic 2 counter weights per unit 12 4 H 1080 Bolt 5 16 18 x4 For QA5 Electric 3 counter weights per unit 12 5 37P 7178 Spring Roll Pin 3 6 30A 7001JD25 Ma...

Page 60: ...drive out the roll pin joining the coupler and the shaft and remove the coupler NOTE A punch can be used inside the spline to tap the shaft free on internal spline couplers However external splines may require a light heat application to aid in removal 9 Install the new coupler to the shaft a light oil or anti seize may be used Make sure the holes align tap them together and install the new roll p...

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Page 63: ...bolt H 1004 into the Lift Bracket and through the Pivot Block 30M 7601 12 Replace the nut and tighten Do not over tighten the bolt The pivot block needs to remain moveable 13 Repeat steps 1 11 with the right unit 14 Slide the left and right units into position under the machine allowing the lift bars 30A 7602 L and R to pass over the guide roller on the lift arm of the greens mower 15 Slide the do...

Page 64: ...8 16 Nylon Locknut 1 ea 9 H 1101 Bolt 5 16 18 x 1 Gr5 e H 1006 3 8 Flat Washer 1 ea 10 37P 7056B Black Lift Bracket f 37P 7606 CenterHitch Bracket 1 ea 11 H 1004 1 2 Bolt g H 3179 5 16 18 Locknut 4 ea 12 H 3179 5 16 18 Locknut 2 30A 7609 Center Lift Tube Assembly Includes items h I j k 1 13 37P T 300 Extension Tube h 37P 7609 Lift Tube 1 ea 14 H 1014 1 2 Nylon Locknut i H 6044 1 2 Bushing 2 ea 15 ...

Page 65: ...t with a rubber mallet to allow positioning of the snap ring 6 Install the snap ring in its appropriate place and tap the shaft into the position indicated 7 Retighten the bearings 8 The lock collar on the bearing 37P 7102 needs to be locked by rotating in the direction at which the shaft will be turning With a punch give one rap in the predrilled hole in the lock collar in the same direction with...

Page 66: ... the outside of the unit through the endplate 37P 7011G into the aluminum housing 37P 7150 and tighten the nuts H 3147 Note The aluminum housing is on the interior of the unit 3 These studs H 1403 will stick out from the endplate providing a place to secure your hydraulic motor NOTE The same procedure applies for the installation of the two 3 8 motor studs H 1402 in a 2 bolt configuration ...

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Page 69: ...37P 7046 This is now the center unit 10 Install the remaining rubber mounts 37P 7046 one per unit on the other units One will go above the belt guard on the Right Unit One will go above the hydraulic motor location on the Left Unit 11 Place the rollers under the machine in their respective positions left right center 12 Raise the lift arm and the tube and install it over the lift pin 37P 7517 13 R...

Page 70: ...des x y z 3 g H 7152 Spring Pin 3 16 x 1 1 4 1 ea x 37P 1029 63 64 External Snap Ring 1 ea h H 1150 1 SAE Flatwasher Ransome Only 3 ea y 7001 Splined Coupler 1 ea 2 31P VR7002 1 Black Belt Guard reference only z 37P 7178 1 4 x 1 1 4 split Spring Pin 1 ea 3 H 3585 Shim 1 2 x 062 6 18 H 1402 3 8 16 x 1 3 4 Motor Studs 2 bolt 6 4 H 1014 1 2 13 nylon Locknut 3 19 H 1019 5 16 USS Flat Washer 2 bolt 6 5...

Page 71: ...ence only 26 31P V7003Black Black Roller Hood reference only Adaptation Kit to fit Jacobsen G Plex III GP 400 Part Number 30A 7509 The 30A 7509 adaptation kit includes the following ITEM DEPT PART DESCRIPTION QTY 1 30A 7518 Lift Pin Assy 7 8 Diameter Jacobsen G PLEX III GP 400 Includes Items a b c d e f g h 3 a H 6012 Set Screw 5 16 18 x 3 8 1 ea b H 66 5 16 Wire Loop Pin 1 ea c 37P 7028 1 Lift Pi...

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Page 73: ... rubber mallet to allow positioning of the snap ring 37P 1029 6 Install the snap ring 37P 1029 in the 1st snap ring groove and tap the shaft into the indicated position 7 Retighten the bearings 8 The lock collar on the bearing 37P 7102 needs to be locked by rotating it in the direction at which the shaft will be turning With a punch give one tap in the predrilled hole in the lock collar in the sam...

Page 74: ...ate providing a place to secure your hydraulic motor NOTE The same procedure applies for the installation of the two 3 8 motor studs H 1402 in a 2 Bolt configuration Hydraulic Motor Mounting Configurations 2 Bolt G Plex II 1 Remove the factory installed motor mounting hardware from the rolling unit 2 Thread the two 3 8 motor studs H 1402 from the outside of the unit through the endplate 31P V7011B...

Page 75: ... manual Motor Mount Placements can be found on the following pages Toro GM3 3150 Page 16 Toro 3200A Page 19 Toro 3200B Page 22 Toro 3250 Page 25 Toro 3300 3420 Page 28 Jacobsen GK 3 4 Page 36 Jacobsen GK 5 6 Page 42 Jacobsen E 322 Page 48 John Deere 2500 E QA5 Page 54 John Deere 2243 Page 62 Ransome Jacobsen G Plex II III Page 68 NOTE The model mower you are adapting to is the motor mount configur...

Page 76: ...ructions 1 Follow the Frame End Removal Instructions 1 10 2 Slide the entire roller tube 30A 09 16 out of the opposite endplate and rotate it end for end 3 Remove the nuts H 1183 or H 3147 from the motor mount studs H 1402 or H 1403 or the motor adapter plates 37P 7036 1 or 37P 6034JV depending on which model is being converted 4 Remove the two screws H 1505 that secure the aluminum bearing housin...

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Page 78: ...4 20 x 3 4 Socket Cap Screw 6 H 3147 5 16 18 Flange Nut 12 H 6110 1 4 Hi Collar Lock Washer 6 37P 7101 Bearing with Set Screw 3 37P 7150 Bearing Housing 3 31A V7219 1 Flanged Bearing Assembly Includes 18 31A V7219 RSM 6 H 1008 1 4 USS Flat Washer 12 H 1019 5 16 USS Flat Washer 6 31A VibeKit 1 JD Jac5 Vibe Kit 1 to Fit John Deere Jacobsen 5 6 Models Dept Part Description Qty 37P 1127 Bearing Snap R...

Page 79: ...HexBolt 12 H 7410 Hub Shaft Seal 6 37P 7150 Bearing Housing 3 H V1032 Bolt 3 8 24 x1 6 31P V7206 Front Roller End Cap 6 31P V7208 Solid Front Roller Axle 3 31P V7209 Solid Front Roller Tube 3 21P GCC 09 B3R Triple Lip Roller Bearing 6 31A V7219 1 Flanged Bearing Assembly Includes 18 31A V7219 RSM 6 H V8000 5 16 18 x3 4 Socket Head Cap Screw 6 H V8001 5 16 Hi Collar Lock Washer 6 H V8002 3 8 16 x1 ...

Page 80: ...l 6 37P 7150 Bearing Housing 3 H V1032 Bolt 3 8 24 x1 6 31P V7206 Front Roller End Caps 6 31P V7208 Solid Front Roller Axle 3 31P V7209 Solid Front Roller Tube 3 21P GCC 09 B3R Solid Front Roller Bearings w out seals 6 31A V7219 1 Flanged Bearing Assembly Includes 18 31A V7219 RSM 6 H V8000 5 16 18 x 3 4 Socket Head Cap Screw 6 H V8001 5 16 Hi Collar Lock Washer 6 H V8002 3 8 16 x 1 4 Flat Point S...

Page 81: ...101 Bearing with Set Screw 3 H 7129 5 16 18 x 3 Hex Bolt 12 H 7410 Hub Shaft Seal 6 37P 7150 Bearing Housing 3 H V1032 Bolt 3 8 24 x1 6 31P V7206 Front Roller End Caps 6 31P V7208 Solid Front Roller Axle 3 31P V7209 Solid Front Roller Tube 3 21P GCC 09 B3R Triple Lip Roller Bearing 6 31A V7219 1 Flanged Bearing Assembly Includes 18 31A V7219 RSM 6 H V8000 5 16 18 x 3 4 Socket Head Cap Screw 6 H V8...

Page 82: ... 37P 7150 Bearing Housing 3 H V1032 Bolt 3 8 24 x1 6 31P V7206 Front Roller End Caps 6 31P V7208 Solid Front Roller Axle 3 31P V7209 Solid Front Roller Tube 3 21P GCC 09 B3R Triple Lip Roller Bearing 6 31A V7219 1 Flanged Bearing Assembly Includes 18 31A V7219 RSM 6 H V8000 5 16 18 x 3 4 Socket Head Cap Screw 6 H V8001 5 16 Hi Collar Lock Washer 6 H V8002 3 8 16 x 1 4 Flat Point Set Screw 6 H V800...

Page 83: ... then replace it with the new notched bearing housing 37P 7150 included in the kit Note The new bearing housing has two scalloped relief points Make sure one is lined up so the new flanged bearing rubber shock mount 37P V7219RSM will not touch the bearing housing 12 Remove the current flange bearings 30A 1016 2 from the endplates by removing the 5 16 serrated flange nuts on the outside of the endp...

Page 84: ... a rubber mallet to drive it into place Install the snap ring 37P 1014 included to keep the bearing 37P 1023 from sliding on the shaft Make sure the bearing did not move itself while you were installing shaft If it did move use a rubber mallet to tap the shaft and bearing back into place f Install one of your hubs 30A 09 001 and the new seals g Install the other bearing 37P 1023 by sliding it over...

Page 85: ...y H 1025 and 5 pulley 37P 7100 line it up with your 2 pulley 37P 1024 and tighten the set screw H 6012 when lined up with the 2 pulley the hub of the 5 pulley will probably rest against the bearing 37P 7102 Next reinstall the belt 37P 7121 20 Install the black belt guard 31P VR7002 1 included with the kit 21 On the other end of the shaft install a snap ring 37P 1014 in the groove closest to the hu...

Page 86: ...___________________________________________DATE __________________________ COURSE INFORMATION The undersigned purchaser certifies that the operation and maintenance of the above described machine has been explained to him acknowledges receipt of a copy of the Owner s Instructional Manual and our Warranty Policy printed on page 6 Course Name _________________________________________________________...

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Page 88: ...True Surface Vibe V Vibratory Greens Rolling System Manufactured by Turfline Inc 712 Jefferson St Suite A Moscow Mills MO 63362 1 800 443 8506 1 636 356 1210 www true surface com www facebook com True Surface Updated February 2018 ...

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