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Original User Manual

FlexxPump1 Battery

Summary of Contents for FlexxPump1

Page 1: ...Original User Manual FlexxPump1 Battery...

Page 2: ...by means of special processes e g data processing data carriers and data networks even in part and or in extracts are reserved by TriboServ GmbH Co KG The content and technical specifications are sub...

Page 3: ...U Directive 07 2 2 Hazards 07 2 3 Staff 07 2 4 Reasonably predictable misuse 07 2 5 Usage for the intended purpose 08 2 6 Warranty and Liabilty 08 2 7 General safety instructions 09 3 Description of f...

Page 4: ...Time Mode Et 31 6 3 6 SET Menu 32 6 3 7 RUN Menu 34 6 3 8 PRO Menu operating mode Hour Mode h 35 6 3 9 PRO Menu operating mode Empty Time Mode Et 38 6 3 10 FIL Menu 40 6 4 Error codes 41 7 Maintenance...

Page 5: ...e FP1 B Therefore keep these instructions in a suitable place ideally in an easily accessible place in the surrounding area of the FP1 B Inform your colleagues who work in the local area of the machin...

Page 6: ...of the safety instructions The safety instructions in this user manual are structured according to the following system CAUTION The text explains the consequences of disregarding the refe rence The te...

Page 7: ...een clearly established that the machine complies with the provisions of the applicable Directive An EC EU declaration of conformity for the FP1 B can be found in the appendix chap ter 9 2 2 2 Hazards...

Page 8: ...rotection must be observed Work and activities with and on the FP1 B are only permitted with appropriate authori sation chapter 2 3 All other uses than the aforementioned intended usage or the disrega...

Page 9: ...can cause damage to the FP1 B Mount and check all screw connections with the permissible torques specified for this purpose Use a calibrated torque wrench WARNING Lubricants are flammable In case of f...

Page 10: ...B is designed as an extremely compact double piston pump for autonomous operation with grease or oil as lubricant The two pistons run force controlled and counter rotating They are united into one out...

Page 11: ...3 3 Scope of delivery The FP1 B is available in several different versions They differ in the number of acces sories supplied All versions of the FP1 B are prefilled with a neutral food grade H1 lubr...

Page 12: ...ics grease until NLGI class 2 Number of outlets 1 Hydraulic connection directly or via PA tube Number of lubrication points up to 8 in conjunction with aluminum progressi ve distributor max pressure 3...

Page 13: ...After receiving the FP1 B check the delivery note for completeness and correctness Any missing parts or damage must be reported immediately to the forwarding agent the insurance company or TriboServ G...

Page 14: ...n matter into the FP1 B or the lubri cant Do not use pressurised air Make sure that there is no coarse dirt in the mounting area 2 Remove the protective cap from top of the FP1 B Remove the yellow pro...

Page 15: ...ise from the bottom of the lubricant outlet of the FP1 B 4 Inserting the battery Extract the battery cable from the battery compartment Connect the battery to the battery cable using the plug Store th...

Page 16: ...n carrying out the work It is imperative that dirt and foreign bodies do not enter the cartridge 6 Mounting the lubricant cartridge Place the full lubricant cartridge on the FP1 B Turn the lubricant c...

Page 17: ...B Only if you switch on the FP1 B it delivers lubricant to the lubrication point according to the settings The detailed description for powering on can be found in chapter 6 3 3 4 Execute FIL functio...

Page 18: ...cles c between 1 10 can be set The Empty Time Mode Et allows the emptying time of the cartridge to be set in months Emptying times between 1 24 month s can be set The disposable interchangeable cartri...

Page 19: ...hed on and no special dispensations have been made Within approx 6 hours the FP1 B will deliver one donation per stroke 0 16 cm Verify that the default settings are appropriate for your application an...

Page 20: ...lubri cation point is supplied with the correct amount of lubricant per time unit If this is the case you can operate the FP1 B with the default settings in the Emp ty Time Mode Et If this is not the...

Page 21: ...bed and explained in detail in chapters 6 3 3 to 6 3 9 The symbolic representations used below are described as follows Symbol Description Note Detail chapter LCD display The LCD displays information...

Page 22: ...cessed from the OFF mode FP1 B is switched off The INF Menu provides you with an informative overview of the current FP1 B settings For details see chapter 6 3 4 and 6 3 5 The SET Menu can only be acc...

Page 23: ...O Menu allows you to make changes to the FP1 B settings and thus to its dispen sing behavior For details see chapter 6 3 8 and 6 3 9 The FIL Menu is only accessible from the ON mode FP1 B is switched...

Page 24: ...the FP1 B 6 4 The yellow LED only lights up if the activation and programming key has touched the action surfa ce activation and programming key detected Activation and pro gramming key detected by FP...

Page 25: ...tly set value of the number of strokes c 6 Currently set value of the emptying time Et SET SET Menu 6 3 6 h Operating mode Hour Mode Et Operating mode Empty Time Mode RUN RUN Menu 6 3 7 01 35 During t...

Page 26: ...ump1 B User Manual 26 EN Additional character on the LCD Displayed when the cartridge is empty and the cartridge and battery need to be replaced 7 2 MAX After each cycle the maximum back pressure is d...

Page 27: ...ng key is permanently held magnetically in the hole on the underside Simply pull it out 2 Guide the activation and programming key to the action area SET Place the activation and programming key on th...

Page 28: ...FP1 B does not necessarily have to be used to store the activation and programming key If you want to protect FP1 B against unintentional modification or manipulation you can also store the activatio...

Page 29: ...ing to the set values Insert the activation and programming key into the hole provided on the underside of the FP1 B FP1 B is ON the green LED flashes every 30 seconds Hold the activation and programm...

Page 30: ...artridge Remove the activation and programming key from the bottom of FP1 B and place it on the action area Hold the activation and programming key on the action surface The yellow LED lights up Leave...

Page 31: ...e the activation and programming key from the bottom of FP1 B and place it on the action area Hold the activation and programming key on the action surface The yellow LED lights up Leave the activatio...

Page 32: ...ode in the PRO menu see Chapter 6 3 8 or 6 3 9 h Operating mode Hour Mode h Et Operating mode Empty Time Mode Et FP1 B is switched off OFF Remove the activation and programming key from the bottom of...

Page 33: ...operating mode is displayed on the LCD remove the activation and programming key from the action area The yellow LED disappears the LCD flashes together with the green LED twice The selected operating...

Page 34: ...ion surface The yellow LED lights up Leave the activation and programming key on the action area until RUN is display ed in the LCD Remove the activation and programming key from the action area as lo...

Page 35: ...r at FP1 B In the PRO menu the first step is to set the dispensing time h and afterwards the num ber of cycles c direct access to the number of cycles c is not possible Remove the activation and progr...

Page 36: ...LCD as well as the green LED flashes twice and the dispensing time h is displayed in the LCD The submenu now automatically takes you to the values of the number of cycles The LCD now displays the curr...

Page 37: ...ill immediately start with the calculated waiting time until the next dispensing Observe the back pressure values displayed on the LCD if they are of interest to you During the dispensing process the...

Page 38: ...on the action surface Leave the activation and programming key on the action area until PRO is displayed in the LCD Remove the activation and programming key from the action area as long as PRO is dis...

Page 39: ...The LCD as well as the green LED flashes twice and the emptying time Et is display ed in the LCD Insert the activation and programming key into the hole provided on the underside of the FP1 B The PRO...

Page 40: ...isplayed in the LCD Remove the activation and programming key from the action area The yellow LED disappears The LCD flashes together with the green LED twice The FP1 B starts donating The green LED l...

Page 41: ...the remedial action Error E1 Cartridge Symbol empty Place a new cartridge on FP1 B see chapter 7 2 No confirmation of the error necessary it is automatically cleared after the remedial action Error E...

Page 42: ...d Cleaning x x x x Visual check x x x x Battery change x x x Cartridge change x x x Depending on operating conditions and lubricant consumption Depending on delivery status ordered version Recommendat...

Page 43: ...is turned on Carry out a Quick Check test run using the RUN command section 6 3 7 Check the entire lubrication system FP1 B and any connected accessories including tubes and distributors for external...

Page 44: ...battery is completely discharged the LCD is dark OFF is not displayed NOTICE A used lubricant cartridge must not be replaced on the FP1 B as the integrated stroke counter of the FP1 B is automaticall...

Page 45: ...ion to cleanliness during the work Make sure that dirt and foreign bodies do not get into the lubricant inlet If neces sary carry out cleaning work beforehand chapter 7 1 2 2 Remove the empty battery...

Page 46: ...in the battery compartment Make sure that the battery cable or plug does not protrude from the battery compart ment 4 Mounting the new lubricant cartridge Place the full lubricant cartridge on the FP1...

Page 47: ...de ON or OFF before the completion of this work If the empty state of the cartridge Error E1 was reached during a dispensing cycle it is automatically interrupted and continued automatically after com...

Page 48: ...n Designation Application 207011 Battery pack FP1 B Alkaline Operation of FP1 B 211150 Battery pack FP1 B Lithium Operation of FP1 B 207639 Cartridge FP1 125ml TSG OG1 Adhesive grease for open gears 2...

Page 49: ...Pump1 B User Manual 49 EN 211068 Thread adapter M16x1 G1 4 FP1 Adapter for male thread G1 4 700147 Tube 6x4 not filled 5m Tubes filled with TriboServ standard lubricants in different lengths are avail...

Page 50: ...n or at the lubrication point contact the manufacturer to verify your application The influence of temperature the grease used the hoses and accessories used does not allow a general statement to be m...

Page 51: ...Nr Part No Benennung Designation Sachnummer Part No Blatt Sheet Zul Abw f Ma e ohne Toleranzang General tolerances von of Norm Appr Gepr Check Datum Date Name Name Bearb Drawn Ausg Issue nderung Modi...

Page 52: ...Revision 0 FlexxPump1 B User Manual 52 EN 9 2 EC EU Declaration of conformity...

Page 53: ...vision 0 FlexxPump1 B User Manual 53 EN 9 3 Spare parts Item Nr Designation Application 207011 Battery pack FP1 B Alkaline Operation of the FP1 B 211150 Battery pack FP1 B Lithium Operation of the FP1...

Page 54: ...TriboServ GmbH Co KG Gelthari Ring 3 D 97505 Geldersheim Tel 49 0 9721 473 966 0 Fax 49 0 9721 473 966 9 Info TriboServ de www triboserv de...

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