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TRI tool 01-2140 Operation Manual Download Page 27

Model 612RBL-G2 thru 642RBL-G2 Clamshells

92-1739 Rev. 220506

25

6.  OPERATION

DANGER

DANGER: Do not override the deadman switch on the power unit. Locking down,        

obstructing, or in any way defeating the deadman switch on the power drive may result 

in serious injury.

WARNING

WARNING: LOSS OF POWER SUPPLY: If the power supply is lost during equipment 

operation, lock out the controls and disconnect the power until the supply is restored. 

This prevents the equipment from accidentally restarting and causing personal injury.

CAUTION

CAUTION: PNEUMATIC TOOLS
Do not touch the components of pneumatic systems, except for the controls during and 

after equipment operation. The pneumatic system can get hot enough to cause burns. 

Wait for the equipment to cool down before handling.

Check the exhaust muffler. Broken or damaged mufflers can restrict air flow or cause 

excessive noise.

Bleed off all residual air pressure before disconnecting air lines.

Air that is over and under pressure or contaminated can cause malfunctions including 

delayed or irregular starts.

WARNING

WARNING: Avoid unintentional motor starts. They may cause death or serious personal 

injury.
Do not carry or handle tools while your hand is on the operating switches or levers.
Do not put the controls for the HPU pendant or the controls for the air motors where 

they may cause the drive to start.
Do not adjust, srvice, or handle the machine with the power connected to the motor 

drive(s).

Preparation

• 

Each time you operate the Model 600RBL-G2 Low Profile Clamshell, read the 

Operation manual.

•  Before you start operating the equipment, do no-load tests and feed function 

checks.

Summary of Contents for 01-2140

Page 1: ...Operation Manual 92 1739 Rev 220506 Model 612RBL G2 thru 642RBL G2 Clamshells ...

Page 2: ... insist on developing tools and equipment that exceed your expectations of performance precision safety and durability As a full service engineering firm we are here to support you every step of the way For more information on engineered solutions products and trainings visit tritool com or contact our engineers at 1 916 288 6100 ...

Page 3: ...afety 5 General Description 8 Specifications 10 Maintenance 13 Operation 24 Cutting Speeds 36 Mounting Spacer Bar Assembly Kits 37 Full Support Pad Kits 38 Tool Bits 39 Troubleshooting 49 Accessories 52 Illustrated Parts Breakdown 53 92 1739 Rev 220506 Model 612RBL G2 thru 642RBL G2 Clamshells ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ... returning the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all information r...

Page 6: ...ons in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 1 3 Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you...

Page 7: ...l Only personnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipment must be operated in accordance with the manual information The operator must follow the safety precautions in this manual and good engineering practices to reduce the risk...

Page 8: ...he equipment do no load tests and feed function checks 2 7 Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool bi...

Page 9: ...or the equipment to cool down before handling Do not damage the hydraulic lines Keep quick disconnects clean because grit contamination causes malfunctions and damages the equipment Do the following to reduce the risk of damage to the power and control cords Do not pull or run over the cords or the cables Keep all control and power cords away from fluids and water CAUTION CAUTION PNEUMATIC TOOLS D...

Page 10: ... long life low maintenance stability and precision The Clamshell splits into two halves for mounting on closed loop systems All parts are secured to the two halves thus avoiding the loss of parts and at the same time providing maximum ease of handling The Clamshell is equipped with jackscrews and adjustable mounting bars for out of round pipe conditions Dual tool blocks with auto feed sprockets an...

Page 11: ...gle Hydraulic 01 2584 612RBL G2 Electric 110V 01 2585 612RBL G2 Electric 220V 01 2140 614RBL G2 Single Air 01 2142 614RBL G2 Single Hydraulic 01 2144 614RBL G2 Electric 110V 01 2145 614RBL G2 Electric 220V 01 2146 616RBL G2 Single Air 01 2148 616RBL G2 Single Hydraulic 01 2150 616RBL G2 Electric 110V 01 2151 616RBL G2 Electric 220V 01 2152 620RBL G2 Single Air 01 2154 620RBL G2 Single Hydraulic 01...

Page 12: ...BL G2 Electric 220V 01 2173 642RBL G2 Single Air 01 2175 642RBL G2 Single Hydraulic 01 2199 642RBL G2 Electric 110V 01 2200 642RBL G2 Electric 220V NOTE Options for Dual Air motor or Dual Hydraulic motor are available as standard products Contact Tri Tool Inc for more information ...

Page 13: ...hell DIMENSIONS A Inside DIA B Outside DIA C Maximum Rotating Parts DIA Model RBL G2 612 13 75 349 2mm 19 85 504 1mm 29 32 744 7mm 614 15 00 381 0mm 21 10 535 9mm 30 47 773 9mm 616 17 00 431 8mm 23 10 586 7mm 32 57 827 2mm 620 21 00 533 4mm 27 10 688 3mm 36 67 931 3mm 624 25 00 635 0mm 31 10 789 9mm 41 02 1041 8mm 630 31 00 787 4mm 37 10 942 3mm 47 12 1196 8mm 636 37 00 939 8mm 43 10 1094 7mm 53 2...

Page 14: ...b 49 9kg 616 123 lb 55 8 kg 620 148 lb 67 2 kg 624 171 lb 77 6 kg 630 203 lb 92 1 kg 636 228 lb 103 5 kg 642 280 lb 127 0 kg Mounting Pipe Ranges Power Requirements POWER REQUIREMENTS with Single and Dual Hydraulic Motors 20 gpm at 1250 psi 1 3 L s at 8619 kPa with Dual Air Motors 190 cfm at 90 psi 90 L s at 621 kPa with Single Air Motor 95 cfm 90 psi 45 L s at 621 kPa MODEL 600RBL G2 CLAMSHELL SE...

Page 15: ...dard Procedures 2 50 63 5 mm wall Severing and Single Bevel 2 00 50 8 mm wall Severing and Double Bevel 1 50 38 1 mm wall Severing and Beveling w Special Procedures 2 50 63 5 mm wall Materials The following materials are the most commonly machined Carbon steel Low alloy steel Chrome steel 20 maximum Chrome molly alloys rc 32 maximum Austenitic stainless steel Inconel Aluminum Copper Copper nickel ...

Page 16: ...ws in Fig 2 Use a clean non detergent oil such as SAE 10 90 SSU or lighter Lubricate the Male and Female Tool Block Slides and Feed Screw s AFTER EVERY 40 HOURS OF OPERATION Clean and lubricate the Main Gear Drive Gear and Tripper Block Assembly AS NEEDED If the Tool Blocks collects debris clean the Tool Blocks and Feed Screws after operation If there are feed problems clean and examine the Tool B...

Page 17: ...stment Eccentric Nuts about 1 4 turn refer to Figure 3 2 Tighten the four Bearing Adjustment Eccentric Nuts until the tight 3 Center the OD of the gear with the OD of the housing 4 Lightly turn in the remaining Bearing Adjustment Eccentric Nuts until the bearings contact the Headstock The safe torque range on the Bearing Adjustment Eccentric Nuts is 1 in lbs 1 Nm to 3 in lbs 3 Nm 5 Loosen the four...

Page 18: ...9 10 11 12 13 14 15 16 616RBL G2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 620RBL G2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 624RBL G2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 612RBL G2 Figure 3 Locations of Eccentric Nuts 612 624 RBL G2 ...

Page 19: ...f the Eccentric Nuts 630 642 RBL G2 630RBL G2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 636RBL G2 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 9 642RBL G2 1 48 12 13 24 25 36 37 ...

Page 20: ...e Main Gear to ensure that chips dirt or dust did not damage the gear Figure 5 Main and Drive Gears Drive Gear Main Gear Lubricate Drive Gear and Main Gear 1 Remove the Drive Housing s 2 Examine both the Drive and Main Gears for chips or burrs and clean 3 Coat the teeth of the Drive and Main Gear with a lubricant approved by Tri Tool Inc ...

Page 21: ...HOLDER ADJUSTMENT SLIDE RAIL FEED NUT FEED SCREW FEED SCREW ASSY TRIPPER SPROCKET Figure 6 Tool Block Maintenance Areas Maintenance of Tool Block Clean the slide rails the feed nut the feedscrew assembly and the tripper sprocket Examine the parts for damage and replace as required ...

Page 22: ... two 1 4 20 Cap Screws 4 Mount the Tool Module to the Head Stock 1 Use lubricant sparingly on the Feed Screw or wipe to a film condition 2 Adjust the Adjustable Slide Rail until there is a firm rotational pressure on the Sprocket You should be able to move the Sprocket with your hand which is about 12 in lb 1 4 Nm to 16 in lb 1 8 Nm of torque applied to the hex on the front face of the Sprocket As...

Page 23: ...ule Position 1 Tripper Sprocket Position 1 Sprocket Block Tool Module Position 2 Tripper Sprocket Position 2 Tool Module Position 3 Tripper Sprocket Position 3 Tool Module Position 4 Tripper Sprocket Position 4 Figure 7 Positions for Tool Module and Tripper Sprocket Timing ...

Page 24: ...er to the most outward position 4 Use the Adjustment Set Screws to apply a light force to the side of the Adjustable Slide Rail until is in positive contact with the Tool Holder 5 Only adjust the screws that are in line with the Tool Holder 6 Tighten the Hold Down Screws to about 12 in lb 1 4 Nm to 24 in lb 2 7 Nm 7 Use a hex key to finger tighten the Hold Down Screws 8 Use a hex wrench to move th...

Page 25: ...r Assembly Set Screw Tripper Slide Rail Cap Screw Tripper Pin Spring Figure 9 Lubricate and Clean Tripper Assembly 1 Back off the Set Screw until it disengages from the Tripper Slide Rail 2 Unscrew the Cap Screw 3 Pull the Tripper Slide Rail out of the Tripper Block Look for the small spring that the Tripper Slide Rail retains 4 Pull the Tripper Pin out of the Tripper block 5 Clean off old lubrica...

Page 26: ...ine it for grit contamination frequently The Bearings in the Hydraulic Motors are sealed and do not require any lubrication Lubricant Recommendations for Air Motors Air Motors require a Class 2 lubricant viscosity of 100 to 200 SSU at 100 F 38 C minimum aniline point of 200 F 93 C such as the following Tri Tool Inc Air Tool Lubricant P N 68 0022 Amoco American Industrial Oil No 32 Atlantic Richfie...

Page 27: ...ns Wait for the equipment to cool down before handling Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Bleed off all residual air pressure before disconnecting air lines Air that is over and under pressure or contaminated can cause malfunctions including delayed or irregular starts WARNING WARNING Avoid unintentional motor starts They may cause d...

Page 28: ...push the tripper shaft This reduces the risk of serious personal injury DANGER Do not put your hands or other parts of your body on the drive housing or the tripper bracket assembly when the head stock is rotating This reduces the risk of serious personal injury CAUTION CAUTION Do not install cutting tools like the tool bits until the clamshell halves are mounted on the pipe or the equipment will ...

Page 29: ...ock until the Sprocket on the Tool Block begins to approach the Tripper Shaft See Fig 11 Do the following if you need to correct the engagement of Tripper Shaft to Sprocket a Loosen the four Cap Screws on the Tripper Bracket b Adjust the gap to between 020 51mm to 040 1 02mm 5 Refer to Section 8 Mounting Spacer Bar Assembly Kit to select the Kit that matches the Clamshell to OD of the pipe 020 to ...

Page 30: ...ell 1 Rotate the Headstock until the split lines of the Headstock match the split lines of the Housing 2 Unbolt the two Red Lock Blocks attached to the Headstock 3 Flip the Blocks over 4 Re attach the Blocks with the Dowel Pin by passing the Pin through the Headstock and into the Housing The headstock is now locked into place and cannot rotate out of the Housing while the Clamshell is in half Refe...

Page 31: ... 642RBL G2 Clamshells 92 1739 Rev 220506 29 Figure 12 Red Head Locks in Locked and Unlocked Positions Locked Position Unlocked Position Head Stock Housing Locking Screws Locking Screws Figure 13 Location of Locking Screws ...

Page 32: ...and the Jackscrews on each half of the Clamshell refer to Fig 14 2 Wipe the mounting surface on the pipe 3 Be sure that the Tool Blocks clear the pipe when the Clamshell is mounted 4 Close the two halves of the Clamshell around the pipe and keep the mating surfaces clean 5 Make sure that the Alignment Pins seated the two halves correctly 6 Use the Locking Screws in the Housing and in the Headstock...

Page 33: ...to sweep around the outside diameter of the pipe 12 Before you do additional centering or squaring loosen the Adjustable Bars before you move the Clamshell If you would like more information about alignment contact Tri Tool Inc Tighten the Jackscrews Model 612RBL G2 614RBL G2 and 616RBL G2 1 Tighten Jackscrews 1 and 2 to 10 ft lb 14 Nm of torque 612 2 614 2 616 1 2 1 1 Figure 15 Model 612RBL G2 61...

Page 34: ... Figure 16 Model 620RBL G2 and 624RBL G2 Jackscrews Model 630RBL G2 and 636RBL G2 1 Tighten Jackscrews 3 and 8 to 10 ft lb 14 Nm of torque 2 Tighten Jackscrews 5 and 10 to 10 ft lb 14 Nm of torque 3 Tighten Jackscrews 1 and 6 to 10 ft lb 14 Nm of torque 4 Tighten Jackscrews 2 and 7 to 10 ft lb 14 Nm of torque 5 Tighten Jackscrews 4 and 9 to 10 ft lb 14 Nm of torque 10 1 3 2 4 5 6 7 8 9 636 630 1 2...

Page 35: ... Nm of torque All Clamshell Models 1 Verify that the Clamshell is mounted square and centered to the pipe 2 Adjust the Jackscrews and Adjustable Bars in opposing pairs to correct any off center positioning 3 After the Clamshell is mounted square and centered to the pipe tighten the Adjustable Bars and Jackscrews to 25 ft lb 34 Nm to 30 ft lb 41 Nm of torque following the same sequence you used to ...

Page 36: ... block to pass the tripper block before you push the tripper shaft If your hand is in the path of the tool block before it passes the tripper block this can result in serious personal injury DANGER Do not put your hands or other parts of your body on the drive housing or the tripper bracket assembly when the head stock is rotating Serious personal injury can occur CAUTION CAUTION The tripper shaft...

Page 37: ...the chips 5 If there are so many chips that they tangle in the Clamshell disengage the feed for 2 3 revolutions and then stop the Clamshell and remove the chips 6 Before you finish the cut examine the supports and the scaffolds to be sure that nothing will move after the pipe is severed WARNING WARNING If the pipe or equipment moves as the cut is completed do not try to stop them by holding them H...

Page 38: ...ou need to split the Clamshell to remove it refer to earlier in this section Ensure the halves of the Clamshell are supported WARNING WARNING Do not let the headstock rotate out of the housing while the clamshell is in half If it rotates out of the housing it could fall on the user and cause personal injury damage the equipment or both 12 Run the motor s until the split lines of the Headstock and ...

Page 39: ... in min 5080 mm min RPM for 250 in min 6350 mm min RPM for 300 in min 7620 mm min RPM for 450 in min 11430 mm min RPM for 720 in min 18288 mm min 42 42 00 1066 8mm 1 5 1 9 2 3 3 4 5 5 40 40 00 1016 0mm 1 6 2 2 4 3 6 5 7 38 38 00 965 2mm 1 7 2 1 2 5 3 8 6 36 36 00 914 4mm 1 8 2 2 2 7 4 6 4 34 34 00 863 6mm 1 9 2 3 2 8 4 2 6 7 32 32 00 812 8mm 2 2 7 3 4 5 7 2 30 30 00 762 0mm 2 1 2 7 3 2 4 8 7 6 28 ...

Page 40: ...9 Model 616 RBL G2 10 10 75 273 1mm 08 0351 12 12 75 323 9mm 08 0350 14 14 00 355 6mm 08 0346 Model 620 RBL G2 14 14 00 355 6mm 08 0348 16 16 00 406 4mm 08 0347 18 18 00 457 2mm 08 0346 Model 624 RBL G2 18 18 00 457 2mm 08 0348 20 20 00 508 0mm 08 0347 22 22 00 558 8mm 08 0346 Model 630 RBL G2 24 24 00 609 6mm 08 0348 26 26 00 660 4mm 08 0347 28 28 00 711 2mm 08 0346 Model 636 RBL G2 30 30 00 762 ...

Page 41: ...45 67 5316 26 2031 1 745 67 5326 48 4551 0 650 620RBL 14 000 355 6 mm 05 1546 67 5317 26 2026 3 745 67 5327 48 4546 2 650 16 000 406 4 mm 05 1547 67 5318 26 2028 2 745 67 5328 48 4548 1 650 18 000 457 2 mm 05 1548 67 5319 26 2031 1 745 67 5329 48 4551 0 650 624RBL 18 000 457 2 mm 05 1549 67 5320 26 2026 3 745 67 5330 48 4546 2 650 20 000 508 0 mm 05 1550 67 5321 26 2028 2 745 67 5331 48 4548 1 650...

Page 42: ...C 92 1739 Rev 220506 40 10 TOOL BITS Carbide Sever P N 05 0807 2 97 75 4mm Sever Line Inside Outside Tool Module Pipe Item Part No No Description Qty 1 49 0792 Sever Tool Holder 2 2 30 3716 Sever Carbide Insert 2 ...

Page 43: ...el STRAIGHT BEVEL Part Number Angle Max Wall 99 10626 20 2 00 50 8mm 99 10627 22 5 2 00 50 8mm 99 10628 25 1 81 46 0mm 99 10629 27 5 1 63 41 4mm 99 10630 30 1 44 36 6mm 99 10631 37 5 1 12 28 4mm 99 10632 40 1 00 25 4mm 99 10633 45 81 20 6mm COMPOUND BEVEL Angle Primary Angle Secondary Angle Max Wall 99 10650 30 10 1 50 32 1mm 99 10651 37 5 10 99 10652 37 5 15 99 10563 30 15 ...

Page 44: ...0223 SPACER TOOL 1 8 X 3 4 X 3 1 3 30 0225 SPACER TOOL 3 4 X 1 X 3 2 4 99 4077 TOOL BIT SEVER FOR R H BEVEL 1 5 TAB RIGHT HAND BEVEL 1 SEVER AND RIGHT HAND BEVEL Part Number Angle Max Wall 99 10610 20 2 00 50 8mm 99 10611 22 5 1 75 44 5mm 99 10612 25 1 50 38 1mm 99 10613 27 5 1 38 35 1mm 99 10614 30 1 25 31 8mm 99 10615 37 5 0 93 23 6mm 99 10616 40 0 88 22 4mm 99 10617 45 0 69 17 5mm ...

Page 45: ...4 X 3 1 2 30 0225 SPACER TOOL 3 4 X 1 X 3 1 3 30 0295 SPACER TOOL 3 4 X 1 1 2 X 3 1 4 99 4078 TOOL BIT SEVER FOR L H BEVEL 1 5 TAB LEFT HAND BEVEL 1 SEVER AND LEFT HAND BEVEL Part Number Angle Max Wall 99 10618 20 2 00 50 8mm 99 10619 22 5 1 75 44 5mm 99 10620 25 1 50 38 1mm 99 10621 27 5 1 38 35 1mm 99 10622 30 1 25 31 8mm 99 10623 37 5 0 93 23 6mm 99 10624 40 0 88 22 4mm 99 10625 45 0 69 17 5mm ...

Page 46: ...X 3 1 2 30 0227 SPACER TOOL 1 4 X 3 4 X 3 1 3 30 0288 SPACER TOOL 3 4 X 1 1 4 X 3 1 4 99 10659 SEVER DOUBLE BEVEL 1 5 TAB DOUBLE BEVEL 1 SEVER AND DOUBLE BEVEL Part Number Angle Max Wall 99 10634 20 1 00 25 4mm 99 10635 22 5 88 22 4mm 99 10636 25 75 19 1mm 99 10637 27 5 68 17 3mm 99 10638 30 62 15 7m 99 10639 37 5 46 11 7mm 99 10640 40 44 11 2mm 99 10641 45 37 9 4mm ...

Page 47: ...4 Item Part No No Description Qty 1 30 0206 SPACER TOOL 1 2 X 3 4 X 3 1 2 30 0225 SPACER TOOL 3 4 X 1 X 3 2 3 99 4912 TOOL BIT SEVER FOR R H BEVEL 1 4 TAB RIGHT HAND COMPOUND BEVEL 1 SEVER AND RIGHT HAND COMPOUND BEVEL Part Number Primary Angle Secondary Angle Max Wall 99 10642 30 10 2 00 50 8mm 99 10643 37 5 10 99 10644 37 5 15 99 10645 30 15 ...

Page 48: ... Description Qty 1 30 0225 SPACER TOOL 3 4 X 1 X 3 1 2 30 0295 SPACER TOOL 3 4 X 1 1 2 X 3 1 3 99 4936 TOOL BIT SEVER FOR L H BEVEL 1 4 TAB LEFT HAND COMPOUND BEVEL 1 SEVER AND RIGHT HAND COMPOUND BEVEL Part Number Primary Angle Secondary Angle Max Wall 99 10646 30 10 2 000 50 8mm 99 10647 37 5 10 99 10648 37 5 15 99 10649 30 15 ...

Page 49: ...m Wide Item Part Max No No Description Qty Wall 1 30 0225 SPACER TOOL 3 4 X 1 X 3 2 2 30 0310 SPACER TOOL 3 4 X 1 1 2 X 3 2 1 375 3 99 5982 TOOL BIT SEVER INSIDE 1 34 9mm 4 99 5983 TOOL BIT SEVER OUTSIDE 1 Tool Block 1 Tool Block 2 Headstock 3 1 2 2 4 1 Sever Inside Sever Outside ...

Page 50: ...t Max No No Description Qty Wall 1 30 0223 SPACER TOOL 1 8 X 3 4 X 3 2 2 30 0295 SPACER TOOL 3 4 X 1 1 2 X 3 2 2 000 3 99 5673 TOOL BIT SEVER INSIDE 1 50 8mm 4 99 5674 TOOL BIT SEVER OUTSIDE 1 Tool Block 1 Tool Block 2 Headstock 3 1 2 2 4 1 Sever Inside Sever Outside ...

Page 51: ...06 49 Sever 1 2 12 7mm Wide Item Part Max No No Description Qty Wall 1 30 0310 SPACER TOOL 3 4 X 3 4 X 3 4 2 99 5680 TOOL BIT SEVER OUTSIDE 1 3 99 5681 TOOL BIT SEVER INSIDE 1 Tool Block 1 Tool Block 2 Headstock 3 2 Sever Outside Sever Inside 1 1 2 750 69 9mm ...

Page 52: ...Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is wrong for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect Problem Th...

Page 53: ...e rotating section The tool bit is in contact with the pipe or tube The tool block is in contact with the pipe or tube The main bearing pre load is too tight Problem Tool Holder is not Feeding The feed pin is broken or out of position The feed sprocket shear pin is broken The feed screw is stripped The feed nut is stripped The slide rails are too tight Problem Loss of Air Power The air supply pres...

Page 54: ...ipe or tube Weld seams swelling or bumps under the Clamping Pads prevent contact Dull tool bits are causing extra force in the axial and or radial direction The pipe or tube wall is too thin so the tube wall flexes and the machine moves Problem Hydraulic Motor does not Start The hydraulic power supply is shut off The hydraulic motor is damaged and will not run free Problem Air Motor does not Start...

Page 55: ...urations Portable Air Filter Caddy P N 75 0078 for single or dual air drive systems A FRL is required to protect the warranty on all Tri Tool Inc air driven tools 600RBL Single Point Module Kit 600RBL OD Tracking Module Kit 600RBL Full Support Pad Sets Heavy duty electric drive motor kit 115 VAC or 230 VAC CBM 3 Counterbore Module Kit P N 05 0220 Heavy Duty Sever Accessory Kit P N 05 0203 Converts...

Page 56: ...TRI TOOL INC 92 1739 Rev 220506 54 13 ILLUSTRATED PARTS BREAKDOWN MODEL 600RBL G2 CLAMSHELL SUB ASSEMBLY 1 2 3 4 6 5 7 8 9 9 10 11 12 13 14 15 16 17 18 3 4 ...

Page 57: ...57 SEAL FELT 1 8 X 3 16 X BULK 62 157 cm 5 29 0290 BEARING 90 DUAL VEE 16 6 30 0415 RING HOIST 5 16 18 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC PLTD 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 16 11 33 1792 JACKSCREW 1 12UNF X 6 5 8 2 12 34 0271 WASHER THRUST 12MM ID 16 13 35 0374 NUT ADJUSTMENT 16 14 39 1441 GEAR HEADSTOCK 612...

Page 58: ...cm 5 29 0290 BEARING 90 VEE 16 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 16 11 33 1792 JACKSCREW 2 12 34 0271 WASHER THRUST 16 13 35 0374 NUT ECCENTRIC ADJUSTMENT 16 14 39 0647 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 33 0090 SCREW CA...

Page 59: ...AL FELT 73 186cm 5 29 0290 BEARING 90 VEE 16 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 16 11 33 1792 JACKSCREW 2 12 34 0271 WASHER THRUST 16 13 35 0374 NUT ECCENTRIC ADJUSTMENT 16 14 39 0648 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 33...

Page 60: ...29 0290 BEARING 90 VEE 24 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 24 11 33 1792 JACKSCREW 6 12 34 0271 WASHER THRUST 24 13 35 0374 NUT ECCENTRIC ADJUSTMENT 24 14 39 0649 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 33 2419 SCREW SPLITLI...

Page 61: ...FELT 98 249cm 5 29 0290 BEARING 90 VEE 24 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 24 11 33 1792 JACKSCREW 6 12 34 0271 WASHER THRUST 24 13 35 0374 NUT ECCENTRIC ADJUSTMENT 24 14 39 0650 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 33 24...

Page 62: ...5 29 0290 BEARING 90 VEE 32 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 32 11 33 1792 JACKSCREW 10 12 34 0271 WASHER THRUST 32 13 35 0374 NUT ECCENTRIC ADJUSTMENT 32 14 39 0651 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 33 2420 SCREW SPLI...

Page 63: ...L FELT 135 343cm 5 29 0290 BEARING 90 VEE 40 6 30 0415 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 2 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 4 10 33 1770 SCREW SHLDR 12 MM X 40 MM 40 11 33 1792 JACKSCREW 10 12 34 0271 WASHER THRUST 40 13 35 0374 NUT ECCENTRIC ADJUSTMENT 40 14 39 0652 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE 4 33 0019 SCREW CAP 8 32 X 3 8 4 3...

Page 64: ...AL FELT 120 305cm 4 28 0057 SEAL FELT 137 348cm 5 29 0290 BEARING 90 VEE 48 6 30 0222 RING HOIST 2 7 33 4066 SCREW CAP 7 16 14 X 1 ZINC 2 8 33 4064 SCREW CAP 1 2 20 X 1 ZINC 4 9 33 0483 SCREW SET 8 32 X 5 8 CUP PT 2 10 33 1770 SCREW SHOULDER 12 MM X 40 MM 48 11 33 1792 JACKSCREW 10 12 34 0271 WASHER THRUST 48 13 35 0374 NUT ECCENTRIC ADJUSTMENT 48 14 39 1184 GEAR HEADSTOCK 1 32 0236 PIN SPLITLINE ...

Page 65: ...iption Qty 1 36 0003 WRENCH L 3 32 HEX 1 2 36 0010 WRENCH L 1 4 HEX 1 3 36 0011 WRENCH L 5 16 HEX 1 4 36 0021 WRENCH T 3 16 HEX 1 5 36 0063 WRENCH COMBINATION 3 4 1 6 36 0087 RATCHET 3 8 DRIVE 1 7 36 0183 WRENCH L HEX 3 8 BALL POINT 1 8 36 0184 WRENCH T 5 8 HEX SOCKET 1 9 36 0185 WRENCH L HEX 6MM 5 1 2 LG 1 10 36 0571 SOCKET 3 8 DRIVE X 3 4 HEX 1 ...

Page 66: ...0065 BRG BALL 1 X 1 3 4 X 7 16 3 3 29 0291 BRG ROLLER 5 8 X 7 8 X 1 LONG 1 4 30 0294 RING RETAIN INT 1 3 4 ID 1 5 30 2101 RING RET EXT 1 OD 1 6 33 3098 SCREW CAP 3 8 16 X 3 4 ZN 2 7 33 4062 SCREW CAP 3 8 24 X 1 1 2 ZN 1 8 33 4066 SCREW CAP 7 16 14 X 1 ZN 2 9 33 4067 SCREW CAP 7 16 14 X 3 ZN 2 10 39 0657 GEAR PINION DRIVE 15T 1 11 43 1108 COVER DRIVE HOUSING 600RBL G2 1 12 45 0205 BUSHING 1 13 54 0...

Page 67: ...Model 612RBL G2 thru 642RBL G2 Clamshells 92 1739 Rev 220506 65 MOTOR ASSEMBLY HYDAULIC P N 56 0155 8 9 7 10 6 4 11 5 1 3 2 ...

Page 68: ... SCREW CAP 1 2 13 X 1 3 4 2 5 47 0914 BRACKET TORQUE RESTRAINT 1 6 54 0002 ADAPTER 7 8 O RING TO 1 2 37D 2 7 54 0333 COUPLER QD HYD DRIPLESS FEMALE 1 8 54 0334 NIPPLE QD HYD DRIPLESS MALE 1 9 54 0335 DUST PLUG DRIPLESS 2 10 55 0156 HOSE ASSY HYD 2 11 56 0102 MOTOR HYD MOD 1 REFERENCE HOSE MANIFOLD ASSEMBLIES TO CONNECT THE DUAL HYDRAULIC MOTOR ASSYS 55 0169 HOSE ASSY MANIFOLD FEMALE 1 55 0170 HOSE...

Page 69: ... 6 3 33 0072 SCREW CAP 3 8 16 X 1 1 4 2 4 47 2590 BRKT ASSY TORQUE RESTRAINT 1 5 53 0016 VALVE BALL SHUTOFF 1 2 PIPE 1 6 54 0019 NIPPLE 1 2 EPIPE TO 1 2 EPIPE 1 7 54 0157 COUPLING VACUUM 1 2 MP 1 8 57 0344 MOTOR AIR INLINE 375 RPM 1 NOT SHOWN 30 0508 LABEL WARNING DISCONNECT 1 30 0961 LABEL WARNING SAFETY SWITCH 1 30 0962 LABEL FRL 1 32 1060 PIN SAFETY COUPLING W LANYARD 1 REFERENCE HOSE MANIFOLD ...

Page 70: ...5 8 6 4 33 0072 SCREW CAP 3 8 16 X 1 1 4 2 5 47 2590 BRKT ASSY TORQUE RESTRAINT 1 6 53 0016 VALVE BALL SHUTOFF 1 2 PIPE 1 7 54 0019 NIPPLE 1 2 EPIPE TO 1 2 EPIPE 1 8 54 0157 COUPLING VACUUM 1 2 MP 1 9 57 0344 MOTOR AIR INLINE 375 RPM 1 NOT SHOWN 30 0508 LABEL WARNING DISCONNECT 1 30 0961 LABEL WARNING SAFETY SWITCH 1 30 0962 LABEL FRL 1 32 1060 PIN SAFETY COUPLING W LANYARD 1 REFERENCE HOSE MANIFO...

Page 71: ...Model 612RBL G2 thru 642RBL G2 Clamshells 92 1739 Rev 220506 69 BLOCK ASSY TOOL 600RBL G2 FRONT P N 08 1354 26 7 19 2 4 13 27 12 11 10 8 15 14 29 30 31 Replacement Pin ...

Page 72: ...TRI TOOL INC 92 1739 Rev 220506 70 BLOCK ASSY TOOL 600RBL G2 BACK P N 08 1354 9 25 20 3 1 24 16 18 28 23 21 17 5 22 25 6 ...

Page 73: ... 4063 SCREW SET 3 8 16 X 5 8 ZINC CUP PT 3 13 33 4065 SCREW SET 3 8 16 x 1 1 2 ZINC CUP PT 9 14 33 4068 SCREW HEX 1 2 20 X 2 1 2 ZINC 6 15 33 4121 FEEDSCREW ASSY 600RBL G2 1 16 34 0684 WASHER THRUST 1 4 X 5 8 X 1 16 1 17 34 0687 WASHER SHIM 7 16 X 5 8 X 1 32 1 18 35 0055 NUT LK 1 4 20 X 5 16 1 19 35 0989 NUT FEED 3 8 32UN LH 1 20 35 0990 NUT HEX FEED 1 21 38 0228 SPROCKET FEED 6PT SQ HOLE 1 22 39 ...

Page 74: ...TRI TOOL INC 92 1739 Rev 220506 72 BLOCK ASSY TOOL 2 POSITION P N 08 1432 1 OF 2 3 26 8 14 19 2 5 10 13 27 11 12 30 29 15 9 ...

Page 75: ...Model 612RBL G2 thru 642RBL G2 Clamshells 92 1739 Rev 220506 73 BLOCK ASSY TOOL 2 POSITION P N 08 1432 2 OF 2 18 16 24 1 28 7 21 17 23 6 22 4 20 25 ...

Page 76: ... 2 1 2 ZINC 5 12 33 4063 SCREW SET 3 8 16 X 5 8 CUP POINT ZINC 3 13 33 4065 SCREW SET 3 8 16 X 1 1 2 ZINC 9 14 33 4068 SCREW HEX 1 2 20 X 2 1 2 ZINC 6 15 33 4283 SCREW ASSY FEED 1 16 34 0684 WASHER THRUST 1 4 X 5 8 X 1 16 1 17 34 0687 WASHER THRUST 385 I D X 562 O D 1 18 35 0055 NUT LOCK 1 4 20 X 5 16 1 19 35 0989 NUT FEED 3 8 32 L H 1 20 35 0990 NUT HEX FEED 1 21 38 0228 SPROCKET FEED 6 PT SQ DR ...

Page 77: ...587 Item Part No No Description Qty 3 4 1 8 2 5 6 9 7 1 24 4246 PLATE WASHER 600RBL 1 2 30 0125 PLUNGER BALL 1 4 20 X 17 32 1 3 32 1048 PIN TRIPPER 1 4 33 4058 SCREW CAP 1 4 20 X 1 1 4 ZN 4 5 33 4059 SCREW LOW HD 1 4 20 X 3 8 ZN 1 6 40 0486 SPRING COMP 187 OD 1 75 LG 1 7 41 0259 HANDLE TRIPPER ASSY 1 8 48 3802 BLOCK TRIPPER 612 624 1 9 66 0498 RAIL SLIDE TRIPPER PIN 1 ...

Page 78: ...No Description Qty 1 2 4 5 3 6 7 8 9 1 24 4309 PLATE WASHER 630 642RBL 1 2 30 0125 PLUNGER BALL 1 4 20 X 17 32 1 3 32 1048 PIN TRIPPER 1 4 33 4058 SCREW CAP 1 4 20 X 1 1 4 ZN 4 5 33 4059 SCREW LOW HD 1 4 20 X 3 8 ZN 1 6 40 0486 SPRING COMP 187 OD 1 75 LG 1 7 41 0261 HANDLE 1 4 20 X 2 1 2 1 8 48 3854 BLOCK TRIPPER 630 642 1 9 66 0498 RAIL SLIDE TRIPPER PIN 1 ...

Page 79: ...Item Part No No Description Qty 08 1354 Reference 1 2 2 3 4 5 7 6 1 30 3716 INSERT CARBIDE SEVER 2 2 33 4060 SCREW CAP 3 8 16 X 7 8 ZINC 18 3 33 4063 SCREW SET 3 8 16 X 5 8 ZINC 6 4 43 1116 COVER SEVER TOOL HOLDER 2 5 48 3784 BLOCK SEVER INSIDE 1 6 48 3855 BLOCK SEVER OUTSIDE 1 7 49 0792 HOLDER TOOL SEVER 2 NOT SHOWN 36 0524 WRENCH INSERT REMOVAL 1 ...

Page 80: ... No No Description Qty 1 24 5011 PLATE RETAINING 2 2 30 2245 INSERT CARBIDE 315 8 00MM 2 3 33 0055 SCREW CAP 5 16 18 X 7 8 10 4 33 0072 SCREW CAP 3 8 16 X 1 1 4 8 5 33 0527 SCREW SET 3 8 16 X 3 8 CUP PT 6 6 36 0008 WRENCH L 3 16 HEX 1 7 36 0024 WRENCH T 5 16 HEX 1 8 48 4596 BLOCK SEVER OUTSIDE 1 9 48 4597 BLOCK SEVER INSIDE 1 10 49 0287 HOLDER BLADE TRAILING 2 ...

Page 81: ...Model 612RBL G2 thru 642RBL G2 Clamshells 92 1739 Rev 220506 79 MOTOR ASSEMBLY ELECTRIC 110V 220V P N 58 0308 58 0309 13 6 7 2 4 5 16 10 3 8 9 12 1 11 14 7 15 ...

Page 82: ...I ROTATION 2 8 33 4171 SCREW CAP M4 X 0 7 X 45MM 4 9 33 4172 SCREW CAP M4 X 0 7 X 40MM 6 10 35 1009 NUT LK M4 10 11 43 1147 COVER PEND ELEC MTR SWITCH 1 12 48 3873 BLOCK BUMPER ELEC MTR PENDANT 2 13 58 0306 MOTOR ELECTRIC 110V UNITEC 1 14 65 0058 BOOT PUSH BUTTON ELEC SWITCH 1 15 70 2613 SWITCH SNAP ACTION PANEL MT 20A 1 16 70 2614 CORD GRIP 450DIA CABLE HEYCO 2 NOT SHOWN 70 0941 TERMINAL QD MALE ...

Page 83: ...1874 SCREW ANTI ROTATION 2 8 33 4171 SCREW CAP M4 X 0 7 X 45MM 4 9 33 4172 SCREW CAP M4 X 0 7 X 40MM 6 10 35 1009 NUT LK M4 10 11 43 1147 COVER PEND ELEC MTR SWITCH 1 12 48 3873 BLOCK BUMPER ELEC MTR PENDANT 2 13 58 0307 MOTOR ELECTRIC 220V UNITEC 1 14 65 0058 BOOT PUSH BUTTON ELEC SWITCH 1 15 70 2613 SWITCH SNAP ACTION PANEL MT 20A 1 16 70 2614 CORD GRIP 450DIA CABLE HEYCO 2 NOT SHOWN 70 0941 TER...

Page 84: ...EAD AIR MOTOR P N 05 0808 4 3 1 2 Parts List Kit RA Head Air Motor P N 05 0808 Item Part No No Description Qty 1 27 1472 ADAPTER RA ASSY 1 2 32 0257 PIN DOWEL 5 16 DIA X 3 4 1 3 33 0072 SCREW CAP 3 8 16 X 1 1 4 3 4 91 0611 R A GEAR ASSY 1 2 SQ 1 ...

Page 85: ... DIA X 1 1 3 32 1053 PIN GROOVE TYPE A 1 8 D X 5 8 1 4 33 1369 SCREW SET 3 8 24 X 1 2 HDOG 6 5 33 4121 FEEDSCREW ASSY 3 8 32 LH 1 6 35 0989 NUT FEED 3 8 32 L H 1 7 36 0147 PUNCH PIN 1 8 DIA 1 8 38 0228 SPROCKET FEED 6PT SQ DR 1 9 45 0542 BUSHING SQ DR 5 16 1 Item Part No No Description Qty 1 32 1048 PIN TRIPPER 1 2 33 4059 SCREW LOW CAP 1 4 20 X 3 8 ZINC 1 3 40 0486 SPRING COMPRESSION 3 16 X1 3 4 ...

Page 86: ...SHOULDER 1 2 X 3 4 2 47 0660 BRACKET ASSY TORQUE RESTRAINT 1 3 32 0257 PIN DOWEL 5 16 X 7 8 1 4 33 0073 SCREW CAP 3 8 16 X 1 1 2 1 5 47 0658 BRACKET TORQUE RESTRAINT 1 6 54 0062 ELBOW 90 1 7 54 0126 COUPLING MALE QUICK DISCONNECT 1 8 54 0201 CAP PLASTIC 1 9 54 0204 SWIVEL JOINT 1 10 54 0329 FITTING EXTENSION 1 11 57 0158 MOTOR AIR 1 REFERENCE HOSE MANIFOLD ASSY TO CONNECT THE DUAL AIR MOTOR ASSY 7...

Page 87: ......

Page 88: ...ous injury Never lock or tie down any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and ...

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