Trek Domane SL 2020, Service Manual

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5
Route and install the stem and handlebar 5
ROUTE AND INSTALL THE STEM AND HANDLEBAR
A. Mechanical
Connect the brake hose and
housing/cables
Install the top tube cable guide
1.
With the cable guide in the correct orientation,
snap in the brake hoses first, then the
derailleur cables.
• Drive side: Rear brake hose; rear
derailleur cable.
• Non-drive side: Front brake hose; front
derailleur cable.
2.
Slide the cable guide down into position in the
top of the head tube hole.
NOTE
Moto style routing will have the brake
hoses swapped.
3.
Install the bolt and tighten to 1Nm.
CORRECT ORIENTATION
B. Di2
Install the top tube cable guide
1.
With the cable guide in the correct orientation,
snap in the brake hoses first, then the Di2
wire.
• Drive side: Rear brake hose; Di2 wire.
• Non-drive side: Front brake hose.
2.
Slide the cable guide down into position in the
top of the head tube hole.
3.
Install the bolt and tighten to 1Nm.
Install the shift levers
1.
Route the hoses and wires (Di2) or cables
(mechanical) through the cable wrangler.
2.
From the wrangler, route the lines along the
left and right sides of handlebar.
VIEW FROM BELOW
Install the stem
1.
Install any desired headset spacers and the
stem onto the steerer tube.
2.
Align the stem and tighten the stem pinch
bolts to the recommended torque.
Install the handlebar
1.
Snap the cable wrangler onto the handlebar.
The location is important as the wrangler will
sit in the stem.
NOTE
There are different cabler wranglers for
different stems depending on Blendr compatibility.
(PNs: 582439, 584649, 587846).
NOTE
Trek recommends using the cable
wrangler on stems 100mm and longer. For stems
shorter than 100mm, the cable wrangler does not
provide any additional benefit.
2.
Put the handlebar in place on the stem and
tighten the faceplate bolts to spec.
NOTE
Make sure the tabs on the wrangler line
up with the spaces on the stem.
3.
When the cable wrangler, stem and handlebar
are properly assembled, a person should
be able to pull on the cable loop with no
movement between the clip and the handlebar.
CABLE WRANGLER LOOP
4.
When properly assembled, you should not
be able to see the cable wrangler tab at the
bottom of the stem.