Trek Domane SL 2020 Service Manual Download Page 11

18

19

8

8

 

Install the front Isospeed

 7. 

Hand thread the elliptical nut a few turns to 
the LEFT to secure it for the next step. Do not 
grease the threads.

 8. 

The elliptical nut is an oval shape and 
matches the oval shape of the bore hole in 
the head tube. When the elliptical nut is hand 
tight, align the oval of the nut with the style 
line of the head tube.

STYLE LINE

 9. 

Place one hand on the opposite side of the 
head tube (9a) and with the other, insert the 
torque key into the nut and apply pressure 
with both hands until the nut seats into the 
head tube (9b). Then turn clockwise, with firm 
pressure (9c). This will draw the screw inside 
the head tube towards the nut. Turn until snug, 
do not fully tighten.

9c

9b

9a

10. 

Repeat steps 4 through 8 for the other side of 
the decoupler.

CHAMFER

11. 

Repeat step 9 for the other side.

 

Install the front IsoSpeed

12. 

To fully tighten, apply good pressure while 
turning the torque wrench. This will prevent 
the bolt inside the decoupler from spinning 
and will draw it towards the nut. Tighten to a 
maximum of 8Nm.

13. 

Repeat step 12 for the other side.

14. 

Check the decoupler for free movement after 
installation. If it does not move freely, loosen, 
clean the connections, apply grease, and 
reinstall.

 

15. 

Lower the pre-load spacer into the decoupler 
so that the label “BEARING” is on the top and 
“SPRING” is pointed down.

 NOTE

 There are flat sides that line up with the 

screws on either side of the decoupler.

BEARING

SPRING

 NOTE

 Grease should not be applied to the 

IsoSpeed assembly except for the top chamfer where 

the upper bearing is positioned. Do not apply grease 

to the lower bearing, wave washer, lower split ring, or 

spacer.

Summary of Contents for Domane SL 2020

Page 1: ...2020 DOMANE SLR SL SERVICE MANUAL...

Page 2: ...Di2 Route the front derailleur cable Route the rear derailleur cable Route battery and install Install the down tube window frame Handlebar cable routing 4 Install the fork 11 5 Route and install the...

Page 3: ...the front derailleur hanger Torque the bolt to 3Nm 1 INSTALL COMMON COMPONENTS A Install and adjust the seatpost TOOLS AND MATERIALS REQUIRED Saddle Lower seal Seatpost Long stem 5mm hex Seatpost wedg...

Page 4: ...s is REAR BRAKE HOSE REAR DERAILLEUR HOUSING FRONT DERAILLEUR HOUSING 1 Front derailleur housing 2 Rear brake hose 3 Rear derailleur housing A Install rear brake in frame 1 Please see the figure at th...

Page 5: ...illeur cable to the rear derailleur 3 Put the grommet around the derailleur housing and insert the grommet into the bottom of the drive side dropout 4 Place the housing in the stop on the rear deraill...

Page 6: ...ng place the handlebar in a bike mount fixture 2 Route the rear derailleur cable from the hole in the driveside chainstay to the bottom bracket hole 3 Put the grommet around the derailleur housing and...

Page 7: ...end through the handlebar and out the left bar end 2 Pull the long left shifter Di2 wire 1200mm from the right bar end through the handlebar and out the shifter hole in the bottom of the left side Tap...

Page 8: ...es mechanical through the cable wrangler 2 From the wrangler route the lines along the left and right sides of handlebar VIEW FROM BELOW Install the stem 1 Install any desired headset spacers and the...

Page 9: ...ld be sufficient to allow the bars to freely rotate 60 degrees 6 DOMANE TORQUE SPECIFICATIONS Component Torque value Chain keeper bolt 3Nm Down tube window frame bolt 1 2Nm Battery holder bolts 0 3Nm...

Page 10: ...ler 3 Pinch the Front IsoSpeed decoupler between two fingers to hold the washers and carefully guide it into the cavity in the head tube Stop when the holes in the decoupler are aligned with the bore...

Page 11: ...4 through 8 for the other side of the decoupler CHAMFER 11 Repeat step 9 for the other side Install the front IsoSpeed 12 To fully tighten apply good pressure while turning the torque wrench This wil...

Page 12: ...install the adhesive bumper on the forward end of the seat mast tongue 5 Insert the seat mast into the frame 6 Put the grommet in place in the frame 7 Insert the pivot bolt washer wave washer and nut...

Page 13: ...bbing visible 5 Line up the holes in the shaft and the wing with the lever in the closed position and the wing perpendicular to the water bottle line Assemble and install the DT storage door Assemble...

Page 14: ...ove the tab 3 If the top mounting bolt has been used before or the bolt has no adhesive apply fresh Loctite Blue 242 to coat the threads NOTE The bolts included with your Bontrager fender will have Lo...

Page 15: ...Domane LT Domane HP 575637 Center mount facing down 56 62 56 62 56 62 575637 Center mount facing up 47 54 52 54 52 54 595608 Fender mount small 44 47 50 50 592674 Spacers or struts installed outside o...

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