Trek Domane SL 2020 Service Manual Download Page 6

8

9

3

3

 

Route cables and housings through the frame

 

Route cables and housings through the frame

 9. 

From the bottom of the down tube, use two 
bolts to connect the cable guide to the frame. 
Tighten the bolts to 3Nm.

Install the down tube window frame

 1. 

Install the window frame in the down tube 
storage hole.

 NOTE

 

Make sure the window frame tab is 

at the top of the storage hole.

 2. 

Tighten the bolts to 1.2Nm.

 3. 

Install the storage cover with the lever pointing 
to the drive side.

 4. 

See the Appendix for the procedure: 

Assemble 

& install the down tube storage door.

Handlebar cable routing 

Pro Builder Tips: 

1.   

To help with this installation, use the 
Park Tool IR-1.2 Internal Cable Routing 
Kit.

2.   

For ease of cable routing, place the 
handlebar in a bike mount fixture.

 2. 

Route the rear derailleur cable from the hole in 
the driveside chainstay to the bottom bracket 
hole.

 3. 

Put the grommet around the derailleur housing 
and insert the grommet into the bottom of the 
drive side dropout.

Route battery and install

 1. 

Place the battery in the battery holder and 
cable guide.

 2. 

Tighten the screws to 0.3Nm.

 3. 

Connect the battery wire to the battery.

 4. 

Route the battery wire in through the storage 
hole and out the bottom bracket hole.

 5. 

You should now have three wires out the 
bottom bracket hole.

 6. 

Slide the battery, wire, and the cable guide 
assembly in the storage hole and under the 
brake hose.

 7. 

Snap the rear brake hose into the non-drive 
side slot in the cable guide.

 8. 

At the top of the head tube, hold the rear 
brake hose and move the guide down the 
downtube to line up the guide holes with the 
holes in the bottom of the downtube.

Summary of Contents for Domane SL 2020

Page 1: ...2020 DOMANE SLR SL SERVICE MANUAL...

Page 2: ...Di2 Route the front derailleur cable Route the rear derailleur cable Route battery and install Install the down tube window frame Handlebar cable routing 4 Install the fork 11 5 Route and install the...

Page 3: ...the front derailleur hanger Torque the bolt to 3Nm 1 INSTALL COMMON COMPONENTS A Install and adjust the seatpost TOOLS AND MATERIALS REQUIRED Saddle Lower seal Seatpost Long stem 5mm hex Seatpost wedg...

Page 4: ...s is REAR BRAKE HOSE REAR DERAILLEUR HOUSING FRONT DERAILLEUR HOUSING 1 Front derailleur housing 2 Rear brake hose 3 Rear derailleur housing A Install rear brake in frame 1 Please see the figure at th...

Page 5: ...illeur cable to the rear derailleur 3 Put the grommet around the derailleur housing and insert the grommet into the bottom of the drive side dropout 4 Place the housing in the stop on the rear deraill...

Page 6: ...ng place the handlebar in a bike mount fixture 2 Route the rear derailleur cable from the hole in the driveside chainstay to the bottom bracket hole 3 Put the grommet around the derailleur housing and...

Page 7: ...end through the handlebar and out the left bar end 2 Pull the long left shifter Di2 wire 1200mm from the right bar end through the handlebar and out the shifter hole in the bottom of the left side Tap...

Page 8: ...es mechanical through the cable wrangler 2 From the wrangler route the lines along the left and right sides of handlebar VIEW FROM BELOW Install the stem 1 Install any desired headset spacers and the...

Page 9: ...ld be sufficient to allow the bars to freely rotate 60 degrees 6 DOMANE TORQUE SPECIFICATIONS Component Torque value Chain keeper bolt 3Nm Down tube window frame bolt 1 2Nm Battery holder bolts 0 3Nm...

Page 10: ...ler 3 Pinch the Front IsoSpeed decoupler between two fingers to hold the washers and carefully guide it into the cavity in the head tube Stop when the holes in the decoupler are aligned with the bore...

Page 11: ...4 through 8 for the other side of the decoupler CHAMFER 11 Repeat step 9 for the other side Install the front IsoSpeed 12 To fully tighten apply good pressure while turning the torque wrench This wil...

Page 12: ...install the adhesive bumper on the forward end of the seat mast tongue 5 Insert the seat mast into the frame 6 Put the grommet in place in the frame 7 Insert the pivot bolt washer wave washer and nut...

Page 13: ...bbing visible 5 Line up the holes in the shaft and the wing with the lever in the closed position and the wing perpendicular to the water bottle line Assemble and install the DT storage door Assemble...

Page 14: ...ove the tab 3 If the top mounting bolt has been used before or the bolt has no adhesive apply fresh Loctite Blue 242 to coat the threads NOTE The bolts included with your Bontrager fender will have Lo...

Page 15: ...Domane LT Domane HP 575637 Center mount facing down 56 62 56 62 56 62 575637 Center mount facing up 47 54 52 54 52 54 595608 Fender mount small 44 47 50 50 592674 Spacers or struts installed outside o...

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