Travis Industries 4415 HO ST Installation Manual Download

Page: 48 / 50

48 Installation

(for qualified installers only)

4140627

100-01353

8. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of

the directions. Place the stepper motor on the gas control valve (see below) –

MAKE SURE IT IS

CORRECTLY ORIENTED

. Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak

test this area after installation to verify proper installation.

9. Replace the burner.

Push the burner to the left side to insure the manifold inserts over the orifice.

10.  Replace the remaining firebox components.
11.  Replace the glass.
12.  Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all

gas connections and the gas control valve.

Summary of Contents for 4415 HO ST

Page 1: ...L CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals Tested and Listed by Report 101861882PRT 001 ANSI Z21 88a 2014 CSA 2 33a 2014 Built In Direct Vent Fireplace Natural Gas or Prop...

Page 2: ... and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting If the vent air intake system is disconnected for servicing or any other reason it must b...

Page 3: ...Connection 19 Relocating the Electrical Line to the Baseplate 19 Vent Requirements 20 Vent Clearances 20 Vent Firestop 20 Altitude Considerations 20 Approved Vent 20 Vent Installation 20 Vertical Pipe Shield both sides 21 Minimum Vent Pipe Shield Used for Minimum Vent Applications Only 22 Vent Clearances when Venting Vertically 23 Approved Vent Configurations 24 Restrictor Position 24 Exhaust Rest...

Page 4: ...installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instructions in this manua...

Page 5: ... house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes...

Page 6: ... to 2 100 Up to 2 100 Maximum BTU Input Per Hour 42 000 42 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Left a gauche Front avant Right droit Rear arrie re 52 25 1328mm 16 25 413mm 64 1626mm 37 375 924mm 1 25mm 0 5 12mm Includes the requisite clearance to framing 0 625 16mm to the sides 10 375 264mm 15 75 401mm 11 25 286mm 1150mm 45 25 275 lbs 125 Kg...

Page 7: ... Firebacks 96100976 Ledgestone 96100977 Black Enamel 96100978 Black Painted 96100979 Silver Painted Crushed Glass 94500580 Platinum 10 lbs 94500581 Bronze 10 lbs 94500582 Cobalt 10 lbs Recommended Installation Procedure CAREFULLY PLAN THE INSTALLATION Make sure to accommodate facing type flush or tile over and how it affects framing etc Construct the fireplace platform for raised fireplaces Place ...

Page 8: ...building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equip...

Page 9: ...etermining a location Clearances a Clearance to Side of Fireplace 5 8 16mm Do not place insulation in this space NOTE Drywall or other combustible may contact the side of the fireplace in front of the framing The material must not protrude in front of the fireplace and may be a maximum 13mm thick b When installed walls in front of the fireplace must be a minimum 3 77mm to the side of the fireplace...

Page 10: ...levision The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace a Fireplace Mantel Must be Min 1 26mm Thick Min 1 26mm Air Gap Behind TV b Min 1 26mm Television TV Min 2 51mm Minimum Dimensions a Minimum Mantel Height above Base of Fireplace 42 1067mm with 8 203mm mantel depth b Mantel Depth Minimum 8 203m...

Page 11: ...levisions placed near this fireplace b Fireplace Min 1 26mm Air Gap Behind TV Television TV Min 3 77mm Min 6 152mm Min 2 51mm c a Min 3 77mm b Minimum Dimensions a Minimum Buildout Height above Base of Fireplace 42 1067mm with 8 203mm buildout depth b Minimum Fireplace TV Buildout Depth Minimum 8 203mm c Fireplace Buildout Width 53 5 1359mm Buildout depth is 8 minimum to allow heat to travel forwa...

Page 12: ...t to televisions placed near this fireplace b Fireplace Min 1 26mm Air Gap Behind TV Television TV Min 6 152mm Min 2 51mm c a Min 1 26mm Minimum Dimensions a Minimum Buildout Height above Base of Fireplace 42 1067mm with 8 203mm buildout depth b Minimum Buildout Depth Minimum 8 203mm c Fireplace Buildout Width 53 5 1359mm Buildout depth is 8 minimum to allow heat to travel forward and dissipate If...

Page 13: ...f the fireplace during installation shown in dark gray If using the side vent configuration do not install the framing to the left side as well shown in light gray 64 1626mm 15 25 388mm Tile Over both sides 16 25 413mm Flush both sides Back Front Right Left HINT The fireplace has a front and back side The front is marked SERVICE SIDE and has latches for servicing Make sure to place the front in th...

Page 14: ...ng Measured corner to corner the fireplace should be square Use shims to insure the fireplace is square Bend the three nailing brackets out each side NOTE if you can not use the front nailing brackets an additional bracket is supplied on the side that allows the fireplace to be secured to the floor bend tab down and secure Secure the fireplace to the framing using the nailing brackets Nailing Brac...

Page 15: ...re Bend the side nailing brackets as shown below NOTE if you can not use the front nailing brackets an additional bracket is supplied on the side that allows the fireplace to be secured to the floor bend tab down and secure Secure the fireplace to the framing using the nailing brackets and vertical drywall support Bend the vertical drywall support forward The mounting hole is now vertical and may ...

Page 16: ...e Front Panel The front cover may be removed to access the components This is required when relocating the electrical or gas inlet location To remove the front cover a Remove the center nut b Loosen the two outer nuts c Rotate the front panel down d Remove the front cover 11 32 Nutdriver Wrench ...

Page 17: ...control valve prior to and after starting the fireplace This unit has been listed using the included internal gas shutoff valve Fuel This fireplace is designed either for natural gas or for propane but not for both Gas Line Connection Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter Gas Inlet Pressure Maximum I...

Page 18: ... table below to determine gas line location a b Left Side Gas Line Location Stock 3 75 96mm 7 625 194mm Baseplate Gas Line Location 3 25 83mm 20 75 528mm Framing Opening a b a b Relocating the Gas Line to the Baseplate 1 Disconnect the gas line from the shutoff valve 3 4 wrench Gas line is located inside the fireplace on the left side 2 Remove the screw that holds the shutoff valve plate in place ...

Page 19: ...through the junction box cover plate and attach to the hookup wires pictured below Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Do not connect 110 120 VAC to the gas control valve or wiring system of this fireplace a b Left Side Electrical Location Stock 4 102mm 2 75 70mm Baseplate Electrical Location 7 178mm 29 75 ...

Page 20: ...r adjustment Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Approved Vent Always use the high wind cap The high wind sconce cap is not allowed Installation instructions for Simpson Dura Vent may be found at www duravent com Minimum Vent Configurations see ...

Page 21: ...allation for qualified installers only 21 Travis Industries 4150624 100 01425 Vertical Pipe Shield both sides The vertical pipe shields must be bent to a vertical position after the fireplace is in position ...

Page 22: ...MBLY Assemble the top bottom and wings as shown in the illustration below use the included screws FRAMING NOTE When using the minimum vent configuration you must put a firestop and framing to the side of the fireplace opening where the vent is routed This framing and firestop is used to support the pipe shield Secure the pipe shield to the vent with the included screws use the 6 brackets Make sure...

Page 23: ...learances in the area directly above the fireplace enclosure The illustration below details this area 8 125 207mm SIDE OF FIREPLACE 8 Pipe approx 8 25 dia If using paired headers the vent will not meet clearances In this configuration the vent is only 0 5 from the header 1 is required With a single header the vent will meet clearances approx 2 gap 8 125 207mm SIDE OF FIREPLACE 6 5 8 Pipe approx 6 ...

Page 24: ...rect vent restrictor positions Exhaust Restrictor NOTE Certain vent configurations call for exhaust restrictor removal position 0 If this is the case remove the exhaust restrictor and replace the attachment screws in the firebox ceiling Loosen these 2 screws on the exhaust restrictor Slide the restrictor to the correct restrictor position see the illustration below Screw location indicates restric...

Page 25: ...Follow the directions below to change the intake restrictor to position 2 or 3 The intake restrictor is located behind the burner on the rear wall of the firebox Position 2 Loosen the three screws shown to the right 1 4 nutdriver Slide the restrictor down so it obstructs one half of the air opening and re tighten the screws Position 3 Loosen the three screws shown above 1 4 nutdriver Slide the res...

Page 26: ...user is located inside the inner flue assembly accessed by removing the exhaust restrictor Remove the diffuser 1 4 Nutdriver Secure the flattened diffuser plate with the screws removed earlier Bend the round portion of the diffuser so it is flat open Before Closed Stock After Open DIFFUSER SIDE VIEW ...

Page 27: ...ontal run HINT Use minimum vent kit H from Travis Industries additional vent will be required 12 305mm Section 3 feet 0 915m 0 feet 0 feet Min 24 600mm Horizontal Section Max 18 5 5M Horizontal Section s Exhaust Restrictor 1 stock Diffuser Closed stock Intake Restrictor 1 stock 5 feet 1 5 m 10 feet 3 m 15 feet 4 5 m 18 max 5 5 m NG Natural Gas 12 305mm Section 3 feet 0 915m 0 feet 0 feet Min 24 60...

Page 28: ... feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max Attach reducer direct...

Page 29: ...eet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 feet 12m 45 feet 13 5m 50 feet 15m 55 feet 16 5m 60 feet 18m max Attach reduc...

Page 30: ...feet 15m 55 feet 16 5m 60 feet 18m max Intake Restrictor 1 stock Exhaust Restrictor 1 for NG stock Exhaust Restrictor 0 for LP removed Diffuser Closed stock Intake Restrictor 1 stock Exhaust Restrictor 4 Diffuser Closed stock Intake Restrictor 1 stock Exhaust Restrictor 4 Diffuser Closed stock Intake 1 stock Exhaust 2 Diffuser Closed stock 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m ma...

Page 31: ... fully open on a minumum of two sides beneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229m...

Page 32: ...of the unit is above the carpet surface or flooring material WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater Drywall Supports Attach the drywall supports see page 15 for details on modifying the supports for flush installations A B ...

Page 33: ...e non odorous adherent to attach the facing NOTE Screws may be used to secure cement board or tile backer to the fireplace Do not penetrate the fireplace more than 1 2 13mm When securing the non combustible board screw it to the fiber board above the fireplace the framing and the area below the fireplace except in the do not drill zone 10 25 261mm 16 407mm Base of Fireplace 3615 37 5 953mm 4415 45...

Page 34: ...ce around the perimeter of the glass opening see c below Typical installations use 12 305mm or greater of non combustible facing around the perimeter of the glass opening Do not install facing over the ledge to the glass opening Adhesive WARNING Do not use adhesive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non comb...

Page 35: ...cure tile board or other non combustible to the front of the fireplace make sure to avoid the area shown below Make sure screws penetrate no more than 13mm into the fireplace Do not drill screws into this shaded area Fireplace components are located in this area Maximum Screw Penetration 1 2 long screws will hinder component access ...

Page 36: ...l requirements Maximum Mantel Depth b Mantel Height Above Base a 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m 5 1 2 7 m m 4 1 0 2 m m 3 7 6 m m 9 2 2 9 m m 1 0 2 5 4 m m 1 1 2 7 9 m m 1 2 3 0 5 m m 45 1143mm 44 1118mm 43 1093mm 42 1067mm 41 1042mm 40 1016mm 47 1194mm 39 991mm 37 940mm 38 966mm a b Mantel Column Clearances Combustible mantel columns legs that protrude m...

Page 37: ... see illustration below Install the four AA batteries into the battery box NOTE the heat shield must be in place whenever the fireplace is in operation The AA batteries act as a power backup in case the household AC power goes out and are required for operation Install three AAA batteries into the remote see illustration below Synchronize the transmitter to the IFC see the owner s manual Heat Shie...

Page 38: ... the base yellow orange on the top If the flames are too tall or sooty on the ends open the air shutter Not Enough Air If the flames are all blue and short close the air shutter Too Much Air 11 Adjust the flame to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work corre...

Page 39: ...air deflector remove the glass frame and locate the two 3 4 holes in the firebox ceiling Use a 7 16 nutdriver or socket wrench to adjust the deflector To adjust the air to the front adjust the right side diverter clockwise approximately turn and the left side diverter counter clockwise To adjust the air to the rear adjust the right side diverter counter clockwise approximately turn and the left si...

Page 40: ...manufacturer s barrier for this appliance Do not remove the glass frame with the screen attached it will not disengage correctly and may damage the screen The appliance must be completely cool before removing the glass Do not strike or slam the glass Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified se...

Page 41: ...425 1 Remove the concealment cover and place aside It has two holes that aid in removal 2 Remove the three screws holding the screen in place 1 4 nutdriver magnetic driver recommended Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame ...

Page 42: ...installers only Travis Industries 4140627 100 01353 3 Use the glass tool to unlatch the glass frame Remove the glass frame The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening ...

Page 43: ...the directions included with the firebacks the rear fireback clips are removed and discarded CLEANING ENAMEL FIREBACKS We recommend cleaning the enamel surface with glass cleaner and a soft cloth 1 Access the firebox 2 Install the firebacks as shown below Remove the fireback clips on both sides These clips have key holes allowing removal without removing the screw Place the side firebacks in place...

Page 44: ...ass tray following the directions below Quantity of Crushed Glass No Logs stock Driftwood Log Set NOTE Install logs first 8 lbs 3 5 Kg 4 lbs 1 8 Kg Before installing the crushed glass make sure the pilot guard is in place it is zip tied to the glass tray remove and discard the zip tie After installing the glass remove the pilot guard Make sure no glass covers the pilot opening Disperse the crushed...

Page 45: ... causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit The GSR Stepper Motor Kit SKU 94400999 is required for converting this appliance to LP ...

Page 46: ...er It is held in place with 6 screws 1 4 nutdriver 4 Remove the burner support as shown below It is held in place with 10 screws 1 4 nutdriver 5 Remove and discard the NG stock manifold cover and orifice gasket 1 4 nutdriver Install the LP manifold cover included in the owner s pack LP Manifold Cover ...

Page 47: ...e d Look here for the orifice identification Apply thread sealant to the LP orifice prior to installation Use the chart below to identify the correct orifices NG 31 LP 49 c Slide the air shutters to provide access to the orifices Rear Orifice 15 16 23 8mm a b 9 16 Wrench 7 Install the LP pilot orifice following the instructions below a Use a 7 16 open end wrench to remove the pilot hood b Remove a...

Page 48: ...IS CORRECTLY ORIENTED Secure using the screws included with the motor tighten to 25 Lb inches Leak test this area after installation to verify proper installation 9 Replace the burner Push the burner to the left side to insure the manifold inserts over the orifice 10 Replace the remaining firebox components 11 Replace the glass 12 Make the gas line connection bleed the gas line if applicable start...

Page 49: ...m Jumper Purple Grey Pilot Sensor Spark Rod Battery Box Manual On Off Accent Light s 3 Amp Fuse Optional Blower s 3 Amp Fuse Appliance Ground Accessory Power Appliance Ground Green Orange Yellow Green White Blue IPI CPI JUMPER WIRE Blue Pink Power In TOP 4 AA Batteries Black Red Yellow Orange Yellow Flame Detect Black Red Purple Grey Black White Green Integrated Fireplace Control IFC 3 15A FUSE Wh...

Page 50: ...32 Heating Specifications 6 Installation Options 6 Intake Restrictor 25 Listing Details 2 LP Conversion Instructions 45 Mantel Column Clearances 36 Mantel Requirements 36 Massachusetts Approval 2 Massachusetts Requirements 8 Minimum Framing Dimensions 13 National Fireplace Institute 2 Overview 2 Packing List 7 Raised Fireplaces 9 Recommended Installation Procedure 7 Restrictor Position 24 Safety W...

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