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Troubleshooting

40

 RT-SVX33E-EN

Zone Temperature Sensor (ZTS) 
Service Indicator

The ZSM SERVICE LED is a generic indicator, that will 
signal the closing of a Normally Open switch at any time, 
providing the Indoor Motor (IDM) is operating. This 
indicator is usually used to indicate a clogged filter, or an 
air side fan failure.

The RTRM will ignore the closing of this Normally Open 
switch for 2 (±1) minutes. This helps prevent nuisance 
SERVICE LED indications. The exception is the LED will 
flash 40 seconds after the fan is turned “On” if the Fan 
Proving Switch is not made.

Clogged Filter Switch

This LED will remain lit the entire time that the Normally 
Open switch is closed. The LED will be turned off 
immediately after resetting the switch (to the Normally 
Open position), or any time that the IDM is turned “Off”.

If the switch remains closed, and the IDM is turned “On”, 
the SERVICE LED will be turned “On” again after the 2 (±1) 
minute ignore delay.

This LED being turned “On”, will have no other affect on 
unit operation. It is an indicator only.

Fan Failure Switch

When the “Fan Failure” switch is wired to the RTOM, the 
LED will remain flashing the entire time the fan proving 
switch is closed, indicating a fan failure, and it will shut the 
unit operations down.

Condensate Overflow Switch

When the condensate overflow switch is closed, a drain 
pan overflow condition is indicated and it will shut unit 
operations down.

Zone Temperature Sensor (ZTS) 
Tests 

Note:

These procedures are not for programmable or 
digital models and are conducted with the Zone 
Sensor Module electrically removed from the 
system.

Test 1: Zone Temperature Thermistor 
(ZTEMP) 

This component is tested by measuring the resistance 
between terminals 1 and 2 on the Zone Temperature 
Sensor. Below are some typical indoor temperatures, and 
corresponding resistive values.

Test 2: Cooling Set Point (CSP) and 
Heating Set Point (HSP)

The resistance of these potentiometers are measured 
between the following ZSM terminals. Refer to the chart 
above for approximate resistances at the given setpoints.

Cool SP = Terminals 2 and 3 

Range = 100 to 900 Ohms approximate 

Heat SP = Terminals 2 and 5 

Range = 100 to 900 Ohms approximate

Test 3: System Mode and Fan Selection

The combined resistance of the Mode selection switch and 
the Fan selection switch can be measured between 
terminals 2 and 4 on the Zone Sensor. The possible switch 
combinations are listed on the following page with their 
corresponding resistance values.

Test 4: LED Indicator Test, (SYS ON, HEAT, 
COOL & SERVICE) 

Method 1

Testing the LED using a meter with diode test function. Test 
both forward and reverse bias. Forward bias should 
measure a voltage drop of 1.5 to 2.5 volts, depending on 
your meter. Reverse bias will show an over Load, or open 
circuit indication if LED is functional. 

Method 2

Testing the LED with an analog Ohmmeter. Connect 
Ohmmeter across LED in one direction, then reverse the 
leads for the opposite direction. The LED should have at 
least 100 times more resistance in reverse direction, as 
compared with the forward direction. If high resistance in 
both directions, LED is open. If low in both directions, LED 
is shorted. 

Method 3

To test LED’s with ZSM connected to unit, test voltages at 
LED terminals on ZSM. A measurement of 32 VDC, across 
an unlit LED, means the LED has failed.

Zone Temperature 

Nominal ZTEMP 

Resistance

Nominal CSP or 
HSP Resistance

50 F°

10.0 C°

19.9 K-Ohms 

889 Ohms 

55 F°

12.8 C°

17.47 K-Ohms

812 Ohms

60 F°

15.6 C°

15.3 K-Ohms 

695 Ohms

65 F°

18.3 C°

13.49 K-Ohms

597 Ohms 

70 F°

21.1 C°

11.9 K-Ohms 

500 Ohms 

75 F°

23.9 C°

10.50 K-Ohms

403 Ohms

80 F°

26.7 C°

9.3 K-Ohms 

305 Ohms 

85 F°

29.4 C°

8.25 K-Ohms

208 Ohms

90 F°

32.2 C°

7.3 K-Ohms 

110 Ohms 

Summary of Contents for Voyager WS 150-24

Page 1: ...nd training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature...

Page 2: ...ate sections throughout this literature Read these carefully WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIONs Indicates a poten...

Page 3: ...lowing the instructions the risk of improper operation and or component damage will be minimized It is important that periodic maintenance be performed to help assure trouble free operation A maintena...

Page 4: ...er FIYUCB Unit Disconnect FIYUDC 26 Powered Unpowered Convenience Outlet 27 Return Air Smoke Detector 28 Pre Start 31 Start Up 33 Maintenance 35 Troubleshooting 38 ReliaTel Controls 38 System Status C...

Page 5: ...Filters2 E Hinged Access MERV 13 Filters2 Digit 17 Condenser Coil Protection 0 Standard Coil 1 Standard Coil With Hail Guard 2 Black Epoxy Pre Coated Coil 3 Black Epoxy Pre Coated Coil with Hail Guar...

Page 6: ...mutually exclusive of each other 5 Must be ordered with Through the Base Electrical option or Horizontal Side Access and either Unit Mounted Disconnect or Circuit Breaker 6 ReliaTel Options Module is...

Page 7: ...s e g conduit holes S A and R A openings and flue openings from the ambient air until the unit is ready for start up Note Do not use the unit s heater for temporary heat without first completing the s...

Page 8: ...a zone sensor or thermostat input in order to operate the unit The flexibility of having several mode capabilitiesdepends uponthe type ofzone sensor or thermostat selected to interface with the RTRM...

Page 9: ...l Dual Circuit Only Lead Lag is a selectable input located on the RTRM The RTRM is configured from the factory with the Lead Lag control disabled To activate the Lead Lag function simply cut the wire...

Page 10: ...e sensing uncovered Wiring procedures vary according to the particular application and equipment involved Refer to the unit s wiring diagrams for proper connections Remote Zone Sensor BAYSENS075 This...

Page 11: ...RT SVX33E EN 11 Unit Dimensions Figure 1 Typical installation clearances for single multiple unit applications WITHOUT ECONOMIZER 5 8 WITH ECONOMIZER 5 0...

Page 12: ...15 16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 54 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUGE...

Page 13: ...ure 5 Heat pump models 12 15 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM...

Page 14: ...16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 64 1 8 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUG...

Page 15: ...ure 10 Heat pump models 20 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM C...

Page 16: ...ccess panel swing clearances SWING RADIUS C OD SECTION ACCESS PANEL THROUGH THE BASE ELECTRICAL SWING RADIUS A ID SECTION ACCESS PANEL TOP VIEW SHOWING THROUGH THE BASE ELECTRICAL UTILITY LOCATIONS AN...

Page 17: ...56 36 WS 155 1982 634 515 377 456 56 36 WS 180 1982 634 515 377 456 56 36 WS 200 2107 674 485 400 590 57 35 WS 240 2107 674 485 400 590 57 35 Note Corner weights are given for information only Unit is...

Page 18: ...perimeter flange and the supply and return air opening flanges General Unit Requirements The checklist listed below is a summary of the steps required to successfully install a commercial unit This ch...

Page 19: ...nd protected power supply wiring to a field supplied installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground N...

Page 20: ...nfused disconnect switch UDC or circuit breaker UCB 2 Provide proper grounding for the unit in accordance with local and national codes Field Installed Control Wiring An overall layout of the various...

Page 21: ...al to the unit Note Resistance in excess of 2 5 ohms per conductor can cause deviations in the accuracy of the controls 2 Ensure that the wiring between controls and the unit s termination point does...

Page 22: ...ypical field wiring diagrams for optional controls ReliaTel only BAYSENS119 BAYSENS075 BAYSENS075 BAYSENS075 BAYSENS107 ASYSTAT666 ASYSTAT669 BAYSTAT023 BAYSENS073 BAYSENS109 ASYSTAT669 ASYSTAT669 BAY...

Page 23: ...ample 1 illustrates two series circuits with two sensors in each circuit wired in parallel The square of any number of remote sensors is required Example 2 illustratesthreesensorssquaredinaseries para...

Page 24: ...ckly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below Turn the field supplied dis...

Page 25: ...ne of the following Test procedure to bypass some time delays and to start the unit at the control panel Each step of unit operation can be activated individually by temporarily shorting across the Te...

Page 26: ...found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on side...

Page 27: ...r including remote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Verify with a...

Page 28: ...ned above proceed with the installation of the return air smoke detector as follows 1 Remove the smoke detector assembly from its shipping position in the indoor fan compartment This assembly is attac...

Page 29: ...l be necessary to remove the barometric relief filter open the barometric relief damper and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the smok...

Page 30: ...te adherence to the maintenance procedures including recommended intervals between filter changes and coil cleaning is required Periodic checks and maintenance procedures must be performed on the smok...

Page 31: ...t a time when a jumper is installed across the test terminals The unit will start the first test step and change to the next step every 30 seconds At the end of the test mode control of the unit will...

Page 32: ...n the unit Service Facts plot the actual RPM step 1 and the BHP step 2a to obtain the operating CFM 3 If the required CFM is too low external static pressure is high causing motor HP output to be belo...

Page 33: ...ompressor is phased correctly the suction pressure should drop and the discharge pressure should rise when the compressor starts and runs If a scroll compressor is rotating backwards it will not pump...

Page 34: ...isconnect switch to the Off position or proceed to the next component start up procedure Final System Setup After completing all of the pre start and start up procedures outlined in the previous secti...

Page 35: ...d to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 10 p 35 If the force reading is outside the range readjust the belt tension No...

Page 36: ...ose access panels leaking piping connections etc Make sure that all retaining screws are reinstalled in the unit access panels once these checks are complete With the unit running check and record the...

Page 37: ...ested below in the blanks provided 1 Complete Unit Model Number _____________________________________________________ __________________ 2 Unit Serial Number __________________________________________...

Page 38: ...in verifying proper operation Make the necessary repairs and proceed to Steps 7 and 8 7 If no abnormal operating conditions appear in the test mode exit the test mode by turning the power Off at the...

Page 39: ...oximately 0 75 Vdc Heating Failure voltage alternates between 32 Vdc 0 75 Vdc Cool Failure Measure the voltage between terminals J6 8 J6 6 Cool Operating approximately 32 Vdc Cool Off less than 1 Vdc...

Page 40: ...e Sensor Below are some typical indoor temperatures and corresponding resistive values Test 2 Cooling Set Point CSP and Heating Set Point HSP The resistance of these potentiometers are measured betwee...

Page 41: ...operation only The economizer and condenser fan cycling functions are disabled 1 Open and Lock the unit disconnect switch 2 Remove the Outside Air Sensor OAS from the condenser section of unit 3 Use...

Page 42: ...al Not OK to Economize Fast Flash 1 2 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 2 Second On 1 2 Second Off Error Code 1 Flash Actuator Fault 2 Flashes CO2 Sensor 3 Flashes...

Page 43: ...nnections 208 230 2313 1507 WS 150 240 60HZ Heat Pump with or without Dehumidification 460 575 2313 1508 WS 150 240 60HZ Heat Pump with or without Dehumidification Note Downflow and horizontal airflow...

Page 44: ...l furnish without charge the required replacement compressor Warrantor s obligations and liabilities under this warranty are limited to furnishing F O B Warrantor factory or warehouse replacement part...

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