background image

© 2014 Trane   All rights reserved

 RT-SVX33E-EN

Warnings, Cautions and Notices

Warnings, Cautions and Notices.

Note that warnings, 

cautions and notices appear at appropriate intervals 
throughout this manual. Warnings are provide to alert 
installing contractors to potential hazards that could result 
in personal injury or death. Cautions are designed to alert 
personnel to hazardous situations that could result in 
personal injury, while notices indicate a situation that may 
result in equipment or property-damage-only accidents.

Your personal safety and the proper operation of this 
machine depend upon the strict observance of these 
precautions.

Important
Environmental Concerns!

Scientific research has shown that certain man-made 
chemicals can affect the earth’s naturally occurring 
stratospheric ozone layer when released to the 
atmosphere. In particular, several of the identified 
chemicals that may affect the ozone layer are refrigerants 
that contain Chlorine, Fluorine and Carbon (CFCs) and 
those containing Hydrogen, Chlorine, Fluorine and 
Carbon (HCFCs). Not all refrigerants containing these 
compounds have the same potential impact to the 
environment. Trane advocates the responsible handling of 
all refrigerants-including industry replacements for CFCs 
such as HCFCs and HFCs.

Responsible Refrigerant Practices!

Trane believes that responsible refrigerant practices are 
important to the environment, our customers, and the air 
conditioning industry. All technicians who handle 
refrigerants must be certified. The Federal Clean Air Act 
(Section 608) sets forth the requirements for handling, 
reclaiming, recovering and recycling of certain 
refrigerants and the equipment that is used in these 
service procedures. In addition, some states or 
municipalities may have additional requirements that 
must also be adhered to for responsible management of 
refrigerants. Know the applicable laws and follow them.

ATTENTION:

 

Warnings, Cautions and Notices appear at 

appropriate sections throughout this literature. Read 
these carefully:

WARNING

Indicates a potentially hazardous 
situation which, if not avoided, could 
result in death or serious injury.

CAUTION

s

Indicates a potentially hazardous 
situation which, if not avoided, could 
result in minor or moderate injury. It 
could also be used to alert against 
unsafe practices.

NOTICE: 

Indicates a situation that could result in 
equipment or property-damage only 

WARNING

Personal Protective Equipment (PPE) 
Required!

Installing/servicing this unit could result in exposure to 
electrical, mechanical and chemical hazards.

Before installing/servicing this unit, technicians 
MUST put on all PPE required for the work being 
undertaken (Examples; cut resistant gloves/sleeves, 
butyl gloves, safety glasses, hard hat/bump cap, fall 
protection, electrical PPE and arc flash clothing). 
ALWAYS refer to appropriate Material Safety Data 
Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA 
guidelines for proper PPE.

When working with or around hazardous chemicals, 
ALWAYS refer to the appropriate MSDS/SDS and 
OSHA/GHS (Global Harmonized System of 
Classification and Labelling of Chemicals) guidelines 
for information on allowable personal exposure 
levels, proper respiratory protection and handling 
instructions.

If there is a risk of energized electrical contact, arc, or 
flash, technicians MUST put on all PPE in accordance 
with OSHA, NFPA 70E, or other country-specific 
requirements for arc flash protection, PRIOR to 
servicing the unit. NEVER PERFORM ANY 
SWITCHING, DISCONNECTING, OR VOLTAGE 
TESTING WITHOUT PROPER ELECTRICAL PPE AND 
ARC FLASH CLOTHING. ENSURE ELECTRICAL 
METERS AND EQUIPMENT ARE PROPERLY RATED 
FOR INTENDED VOLTAGE.

Failure to follow instructions could result in death or 
serious injury.

WARNING

Proper Field Wiring and Grounding 
Required!

All field wiring MUST be performed by qualified 
personnel. Improperly installed and grounded field 
wiring poses FIRE and ELECTROCUTION hazards. To 
avoid these hazards, you MUST follow requirements for 
field wiring installation and grounding as described in 
NEC and your local/state electrical codes. Failure to 
follow code could result in death or serious injury.

Summary of Contents for Voyager WS 150-24

Page 1: ...nd training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature...

Page 2: ...ate sections throughout this literature Read these carefully WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIONs Indicates a poten...

Page 3: ...lowing the instructions the risk of improper operation and or component damage will be minimized It is important that periodic maintenance be performed to help assure trouble free operation A maintena...

Page 4: ...er FIYUCB Unit Disconnect FIYUDC 26 Powered Unpowered Convenience Outlet 27 Return Air Smoke Detector 28 Pre Start 31 Start Up 33 Maintenance 35 Troubleshooting 38 ReliaTel Controls 38 System Status C...

Page 5: ...Filters2 E Hinged Access MERV 13 Filters2 Digit 17 Condenser Coil Protection 0 Standard Coil 1 Standard Coil With Hail Guard 2 Black Epoxy Pre Coated Coil 3 Black Epoxy Pre Coated Coil with Hail Guar...

Page 6: ...mutually exclusive of each other 5 Must be ordered with Through the Base Electrical option or Horizontal Side Access and either Unit Mounted Disconnect or Circuit Breaker 6 ReliaTel Options Module is...

Page 7: ...s e g conduit holes S A and R A openings and flue openings from the ambient air until the unit is ready for start up Note Do not use the unit s heater for temporary heat without first completing the s...

Page 8: ...a zone sensor or thermostat input in order to operate the unit The flexibility of having several mode capabilitiesdepends uponthe type ofzone sensor or thermostat selected to interface with the RTRM...

Page 9: ...l Dual Circuit Only Lead Lag is a selectable input located on the RTRM The RTRM is configured from the factory with the Lead Lag control disabled To activate the Lead Lag function simply cut the wire...

Page 10: ...e sensing uncovered Wiring procedures vary according to the particular application and equipment involved Refer to the unit s wiring diagrams for proper connections Remote Zone Sensor BAYSENS075 This...

Page 11: ...RT SVX33E EN 11 Unit Dimensions Figure 1 Typical installation clearances for single multiple unit applications WITHOUT ECONOMIZER 5 8 WITH ECONOMIZER 5 0...

Page 12: ...15 16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 54 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUGE...

Page 13: ...ure 5 Heat pump models 12 15 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM...

Page 14: ...16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 64 1 8 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUG...

Page 15: ...ure 10 Heat pump models 20 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM C...

Page 16: ...ccess panel swing clearances SWING RADIUS C OD SECTION ACCESS PANEL THROUGH THE BASE ELECTRICAL SWING RADIUS A ID SECTION ACCESS PANEL TOP VIEW SHOWING THROUGH THE BASE ELECTRICAL UTILITY LOCATIONS AN...

Page 17: ...56 36 WS 155 1982 634 515 377 456 56 36 WS 180 1982 634 515 377 456 56 36 WS 200 2107 674 485 400 590 57 35 WS 240 2107 674 485 400 590 57 35 Note Corner weights are given for information only Unit is...

Page 18: ...perimeter flange and the supply and return air opening flanges General Unit Requirements The checklist listed below is a summary of the steps required to successfully install a commercial unit This ch...

Page 19: ...nd protected power supply wiring to a field supplied installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground N...

Page 20: ...nfused disconnect switch UDC or circuit breaker UCB 2 Provide proper grounding for the unit in accordance with local and national codes Field Installed Control Wiring An overall layout of the various...

Page 21: ...al to the unit Note Resistance in excess of 2 5 ohms per conductor can cause deviations in the accuracy of the controls 2 Ensure that the wiring between controls and the unit s termination point does...

Page 22: ...ypical field wiring diagrams for optional controls ReliaTel only BAYSENS119 BAYSENS075 BAYSENS075 BAYSENS075 BAYSENS107 ASYSTAT666 ASYSTAT669 BAYSTAT023 BAYSENS073 BAYSENS109 ASYSTAT669 ASYSTAT669 BAY...

Page 23: ...ample 1 illustrates two series circuits with two sensors in each circuit wired in parallel The square of any number of remote sensors is required Example 2 illustratesthreesensorssquaredinaseries para...

Page 24: ...ckly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below Turn the field supplied dis...

Page 25: ...ne of the following Test procedure to bypass some time delays and to start the unit at the control panel Each step of unit operation can be activated individually by temporarily shorting across the Te...

Page 26: ...found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on side...

Page 27: ...r including remote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Verify with a...

Page 28: ...ned above proceed with the installation of the return air smoke detector as follows 1 Remove the smoke detector assembly from its shipping position in the indoor fan compartment This assembly is attac...

Page 29: ...l be necessary to remove the barometric relief filter open the barometric relief damper and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the smok...

Page 30: ...te adherence to the maintenance procedures including recommended intervals between filter changes and coil cleaning is required Periodic checks and maintenance procedures must be performed on the smok...

Page 31: ...t a time when a jumper is installed across the test terminals The unit will start the first test step and change to the next step every 30 seconds At the end of the test mode control of the unit will...

Page 32: ...n the unit Service Facts plot the actual RPM step 1 and the BHP step 2a to obtain the operating CFM 3 If the required CFM is too low external static pressure is high causing motor HP output to be belo...

Page 33: ...ompressor is phased correctly the suction pressure should drop and the discharge pressure should rise when the compressor starts and runs If a scroll compressor is rotating backwards it will not pump...

Page 34: ...isconnect switch to the Off position or proceed to the next component start up procedure Final System Setup After completing all of the pre start and start up procedures outlined in the previous secti...

Page 35: ...d to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 10 p 35 If the force reading is outside the range readjust the belt tension No...

Page 36: ...ose access panels leaking piping connections etc Make sure that all retaining screws are reinstalled in the unit access panels once these checks are complete With the unit running check and record the...

Page 37: ...ested below in the blanks provided 1 Complete Unit Model Number _____________________________________________________ __________________ 2 Unit Serial Number __________________________________________...

Page 38: ...in verifying proper operation Make the necessary repairs and proceed to Steps 7 and 8 7 If no abnormal operating conditions appear in the test mode exit the test mode by turning the power Off at the...

Page 39: ...oximately 0 75 Vdc Heating Failure voltage alternates between 32 Vdc 0 75 Vdc Cool Failure Measure the voltage between terminals J6 8 J6 6 Cool Operating approximately 32 Vdc Cool Off less than 1 Vdc...

Page 40: ...e Sensor Below are some typical indoor temperatures and corresponding resistive values Test 2 Cooling Set Point CSP and Heating Set Point HSP The resistance of these potentiometers are measured betwee...

Page 41: ...operation only The economizer and condenser fan cycling functions are disabled 1 Open and Lock the unit disconnect switch 2 Remove the Outside Air Sensor OAS from the condenser section of unit 3 Use...

Page 42: ...al Not OK to Economize Fast Flash 1 2 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 2 Second On 1 2 Second Off Error Code 1 Flash Actuator Fault 2 Flashes CO2 Sensor 3 Flashes...

Page 43: ...nnections 208 230 2313 1507 WS 150 240 60HZ Heat Pump with or without Dehumidification 460 575 2313 1508 WS 150 240 60HZ Heat Pump with or without Dehumidification Note Downflow and horizontal airflow...

Page 44: ...l furnish without charge the required replacement compressor Warrantor s obligations and liabilities under this warranty are limited to furnishing F O B Warrantor factory or warehouse replacement part...

Reviews: