Trane DD060R9V3F Series Installer'S Manual Download Page 6

6

18-CD20D1-18

Installer’s Guide

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FURNACE

FRONT

A (width)

B (depth)

C

D

3

UP

FL

OW

FU

RN

AC

E

CASED

COIL

SCREWS

(BOTH SIDES)

STANDOFFS

(BOTH SIDES)

STANDOFFS (4)

DRILL SCREWS (4)

FOR VERTICAL

INSTALLATIONS:

1

2

7. A furnace shall be installed so electrical components are

protected from water.

8. If the furnace is installed in a 

residential garage

, it

must be installed so that the burners, and the ignition
source are located not less than 18 inches above the floor
and the furnace must be located or protected to avoid
physical damage from vehicles.

UPFLOW INSTALLATION

Standoffs and screws (See Figure 1, page 6) are included with
the cased coils for attachment to the furnace.  There are
clearance alignment holes near the bottom of the coil wrap-
per.  Drill screws are used to engage the furnace top flanges.
The standoff is inserted into the cabinet alignment hole. The
drill screws are inserted through the standoffs then screwed
into the furnace flange.  The coil is always placed down-
stream of the furnace airflow.  The above instructions apply
only if the coil is on top of an upflow furnace.

DOWNFLOW INSTALLATION

WARNING

!

Do not install the furnace directly on carpeting, tile or other
combustible material other than wood flooring.  For vertical
downflow application, subbase (BAYBASE205) must be
used between the furnace and combustible flooring.  When
the downflow furnace is installed vertically with a cased
coil, a subbase is not required.

REQUIRED FLOOR OPENING:  (DOWNFLOW)

See Figure 3 and Table 1

TABLE 1

CABINET

WIDTH

RETURN

DUCT WIDTH

FLOOR OPENING PLENUM OPENING

"A"

"B"

"C"

"D"

17-1/2"

16-1/4"

16-5/8"

20-1/8"

15-5/8"

19-3/8"

21"

19-3/4"

20-1/8"

20-1/8"

19-1/8"

19-3/8"

24-1/2"

23-1/4"

23-5/8"

20-1/8"

22-5/8"

19-3/8"

HORIZONTAL INSTALLATION

The coil and furnace must be fully supported when used in
the horizontal.

Three brackets (with screws) are included with downflow fur-
naces for installation to stabilize and secure the furnace and
TXC cased coil in the 

horizontal position

. See Figure 4.

IMPORTANT:
The 2/4TXC cased coil must be placed downstream of the
furnace.  In horizontal installations, the apex of the coil
may point either toward or away from the furnace.  See
the 2/4TXC coil Installer's Guide for more details.

The cased coil is secured to the furnace and both the furnace

and

 the cased coil must be properly supported.  The brackets

mount using the rear screws on the coil case and use the
screws provided to secure the bracket to the furnace.  The re-
maining bracket is placed as close to center as possible (hori-
zontally) between the coil case front and the furnace bottom
channel (for downflow/horizontal furnace).  Use four of the
screws provided to secure the bracket.

This furnace may be installed in an attic or crawl space in the
horizontal position by placing the furnace on the left or right
side (as viewed from the front in the upright position).  The
horizontal furnace installation in an attic should be on a
service platform large enough to allow for proper clearances
on all sides and service access to the front of the furnace (See
Clearance Table on Outline Drawings and Figure 5).

If the furnace is suspended using perforated steel strap
(plumber’s strap), it must be supported at all four corners
and in the middle at the front of the furnace.  The forward
most screw on the side of the furnace may be used to connect
the strapping (See Figure 5).  Line contact is only permis-
sible between lines formed by the intersection of the top
and two sides of the furnace casing and the building joists,
studs, or framing.

CASED COIL CONNECTION

BRACKET FOR DOWNFLOW

FURNACE IN HORIZONTAL

4

5

Typical Upflow/Horizontal Attic Installation

Summary of Contents for DD060R9V3F Series

Page 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Page 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Page 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Page 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Page 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Page 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Page 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Page 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Page 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Page 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Page 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Page 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Page 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Page 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Page 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Page 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Page 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Page 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Page 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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