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14

18-CD20D1-18

Installer’s Guide

TABLE 7

MASONRY CHIMNEY VENTING

Tile Lined Chimney

Chimney Lining

Type Furnace

Internal

External

“B” Vent

Flexible

Metal Liner

Single Fan

Assist

No

No

Yes

Yes*

Fan Assist

+

Fan Assist

No

No

Yes

Yes*

Fan Assist

+

Natural

Yes

No

Yes

Yes*

* Flexible chimney liner size is determined by using the type “B” vent size for
the available BTUH input, then reducing the maximum capacity by 20%
(multiply maximum capacity times 0.80).  The minimum capacity is the same
as shown in the “B” vent tables.

EXTERNAL MASONRY CHIMNEY

Venting of fan assisted appliances into external chimneys
(one or more walls exposed to outdoor temperatures), re-
quires the chimney be lined with type “B”, double wall vent
or suitable flexible chimney liner material.  This applies in
all combinations of common venting as well as for fan
assisted appliances vented alone.

The following installation practices are recommended to
minimize corrosion caused by condensation of flue products
in the furnace and flue gas system.

WARNING

!

CARBON MONOXIDE POISONING HAZARD

Failure to follow the installation instructions for the venting
system being placed into operation could result in carbon
monoxide poisoning or death.

1. Avoid an excessive number of bends.

2. Horizontal runs should pitch upward at least 1/4" per foot.

3. Horizontal runs should be as short as possible.

4. All vent pipe or connectors should be securely supported

and must be inserted into, but not beyond the inside wall
at the chimney vent.

5. When vent connections must pass through walls or

partitions of combustible material, a thimble must be
used and installed according to local codes.

6. Vent pipe through the roof should be extended to a

height determined by National Fuel Gas Code or local
codes.  It should be capped properly to prevent rain
water from entering the vent.  Roof exit should be
waterproofed.

7. Use type “B” double wall vent when vent pipe is routed

through cool spaces (below 60° F.).

8. Where long periods of airflow are desired for comfort,

use long fan cycles instead of continuous airflow.

9. Apply other good venting practices as stated in the

venting section of the National Fuel Gas Code
ANSI Z223.1 “latest edition”.

10.

Vent connectors serving appliance vented by
natural draft or non-positive pressure shall not be
connected into any portion of a mechanized draft
system operating under positive pressure.

11. Horizontal pipe runs must be supported by hangers,

straps or other suitable material in intervals at a
minimum of every 3 feet of pipe.

12. A furnace shall not be connected to a chimney or flue

serving a separate appliance designed to burn solid fuel.

13. The flow area of the largest section of vertical vent or

chimney shall not exceed 7 times the smallest listed
appliance categorized vent area, flue collar area, or draft
hood outlet area unless designed in accordance with
approved engineering methods.

Maximum Vent or Tile

Lined Chimney Flow Area

*Drafthood outlet diameter, flue collar diameter, or listed appliance categorized vent
diameter.

WARNING

!

The cabinet must have an uninterrupted or unbroken ground
according to National Electrical Code, ANSI/NFPA 70 -
“latest edition” and Canadian Electrical Code, CSA C22.1 or
local codes to minimize personal injury if an electrical fault
should occur.  A failure to follow this warning could result in
an electrical shock, fire, injury, or death.

CAUTION

!

The integrated furnace control is polarity sensitive. The hot
leg of the 115 VAC power must be connected to the BLACK
field lead.

WARNING

!

To prevent injury or death due to electrical shock or contact
with moving parts, lock unit disconnect switch in the open
position before servicing the unit.  Failure to follow this
warning could result in electrical shock, personal injury, or
death.

πππππ

(D*)

2

4

=

 

 

X  7

g

TABLE 8

GAS VENT TERMINATION

ROOF PITCH

MINIMUM HEIGHT

FLAT TO 7/12

OVER 7/12 TO 8/12
OVER 8/12 TO 9/12
OVER 9/12 TO 10/12
OVER 10/12 TO 11/12
OVER 11/12 TO 12/12
OVER 12/12 TO 14/12
OVER 14/12 TO 16/12
OVER 16/12 TO 18/12
OVER 18/12 TO 20/12
OVER 20/12 TO 22/12

1.0 FEET *

1.5 FEET

2.0 FEET
2.5 FEET

3.25 FEET

4.0 FEET
5.0 FEET
6.0 FEET
7.0 FEET
7.5 FEET
8.0 FEET

* THIS REQUIREMENT COVERS MOST INSTALLATIONS

NOTE:
The following section does not apply if BAYVENT800B
(Masonry Chimney Vent Kit) is used.  All instructions with
the kit must be followed.

Summary of Contents for DD060R9V3F Series

Page 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Page 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Page 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Page 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Page 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Page 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Page 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Page 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Page 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Page 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Page 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Page 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Page 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Page 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Page 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Page 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Page 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Page 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Page 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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