Trane DD060R9V3F Series Installer'S Manual Download Page 20

20

18-CD20D1-18

Installer’s Guide

Table 11 lists the main burner orifices shipped with the
furnace.  If a change of orifices is required to correct the input
rate, refer to Table 12.

TABLE 9

FINAL MANIFOLD PRESSURE SETTINGS (inches w.c.)

FUEL

2nd Stage Max.

1st Stage Max.

NATURAL GAS

3.5" W.C.

1.7" W.C.

LP GAS

10.5" W.C.

6.0" W.C.

TABLE 10

NATURAL GAS ONLY

TABLE OF CUBIC FEET PER HOUR OF GAS

FOR VARIOUS PIPE SIZES AND LENGTHS

PIPE
SIZE

LENGTH OF PIPE

10

20

30

40

50

60

70

1/2

132

92

73

63

56

50

46

3/4

278

190

152

130

115

105

96

1

520

350

285

245

215

195

180

1-1/4

1050

730

590

520

440

400

370

  This table is based on pressure drop of 0.3 inch W.C. and 0.6 SP.GR. gas

TABLE 11

ORIFICE SIZES

INPUT

RATING

BTUH

NUMBER

OF

BURNERS

MAIN BURNER ORIFICE

DRILL SIZE

NAT. GAS

LP GAS

40,000
60,000
80,000

100,000
120,000
140,000

2
3
4
5
6
7

45
45
45
45
45
45

56
56
56
56
56
56

TABLE 12

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49
50

ORF00501

ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

HIGH ALTITUDE DERATE

Input ratings (BTUH) of these furnaces are based on sea
level operation and should not be changed at elevations up to
2,000 ft.

If the installation is 2,000 ft. or above, the furnace input rate
(BTUH) shall be reduced 4% for each 1,000 ft. above sea
level.  The furnace input rate shall be checked by clocking the
gas flow rate (CFH) and multiplying by the heating value
obtained from the local utility supplier for the gas being
delivered at the installed altitude.  Input rate changes can be
made by adjusting the manifold pressure (min 3.0 - max
3.7 in. W.C. - Natural Gas) or changing orifices (orifice change
may not always be required). If the desired input rate cannot
be achieved with a change in manifold pressure, then the
orifices must be changed. LP installations will require an
orifice change.

Important:

Reinstall the propane orifices to the same depth as the orifices
supplied with the equipment.

See Table 14 for help in selecting orifices if orifice change is
required.  Furnace input rate and temperature rise should be
checked again after changing orifices to confirm the proper
rate for the altitude.
Installations above 4,000 feet may require a pressure switch
change.  If required, use the BAYHALT*** Kit (High Altitude
Accessory Kit) listed in PRODUCT DATA.
Installation of this furnace at altitudes above 2,000 ft.
(610m) shall be in accordance with the local codes, or in the
absence of local codes, the 

National Fuel Gas Code, ANSI

Z223.1/ NFPA 54

 or 

National Standard of Canada, Natural

Gas and Propane Installation Code, CSA 149.1

. Installation of

this furnace at altitudes above 2,000 ft. (610m) shall be made
in accordance with the listed high Altitude Conversion Kit
available with this furnace.

TABLE 13

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW

SEC. FLOW

SEC. FLOW

SEC. FLOW

8

900

29

248

50

144

82

88

9

800

30

240

51

141

84

86

10

720

31

232

52

138

86

84

11

655

32

225

53

136

88

82

12

600

33

218

54

133

90

80

13

555

34

212

55

131

92

78

14

514

35

206

56

129

94

76

15

480

36

200

57

126

96

75

16

450

37

195

58

124

98

73

17

424

38

189

59

122

100

72

18

400

39

185

60

120

104

69

19

379

40

180

62

116

108

67

20

360

41

176

64

112

112

64

21

343

42

172

66

109

116

62

22

327

43

167

68

106

120

60

23

313

44

164

70

103

124

58

24

300

45

160

72

100

128

56

25

288

46

157

74

97

132

54

26

277

47

153

76

95

136

53

27

267

48

150

78

92

140

51

28

257

49

147

80

90

144

50

TABLE 14

Orifice

Twist Drill

Size If

Installed

At Sea

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47

42
44
45
46
47
48

43
44
45
47
47
48

43
44
45
47
47
49

43
45
46
47
48
49

44
45
47
48
48
49

44
46
47
48
49
50

45
47
48
49
49
50

46
47
48
49
50

51

47
48
50
50
51
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60

61

55
56
57
60
62

55
56
58

61

62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

Summary of Contents for DD060R9V3F Series

Page 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Page 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Page 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Page 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Page 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Page 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Page 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Page 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Page 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Page 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Page 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Page 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Page 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Page 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Page 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Page 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Page 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Page 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Page 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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