background image

RLC-SVX023A

9

11

UNT-PRC002-GB

Sound power levels

Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan

Power level in dB(A), per Hz frequency band

Overall power

Unit

speed

125

250

500

1000

2000

4000

8000

dB(A)

1

55

50

42

37

37

31

30

46

FWD 08

2

57

54

47

40

30

38

40

50

3

58

57

50

42

32

40

43

53

1

57

51

45

42

34

33

28

48

FWD 10

2

58

54

48

45

38

39

35

51

3

60

58

50

48

40

42

39

54

1

57

51

45

42

34

33

28

48

FWD 12

2

58

54

48

45

38

39

35

51

3

60

58

50

48

40

42

39

54

1

56

62

50

48

39

38

36

56

FWD 14

2

61

66

55

53

47

46

45

60

3

63

69

58

56

50

50

49

63

1

57

63

51

49

40

39

37

57

FWD 20

2

61

66

55

53

47

46

45

60

3

63

69

58

56

50

50

49

63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan

Power level in dB(A), per Hz frequency band

Overall power

Unit

speed

125

250

500

1000

2000

4000

8000

dB(A)

1

56

55

55

53

46

45

42

57

FWD 08

2

63

62

60

60

53

53

53

64

3

66

65

63

62

56

55

57

67

1

62

58

55

58

51

48

44

61

FWD 10

2

66

63

60

62

56

55

52

66

3

70

67

63

65

59

59

57

69

1

62

58

55

58

51

48

44

61

FWD 12

2

66

63

60

62

56

55

52

66

3

70

67

63

65

59

59

57

69

1

66

65

65

65

57

50

46

68

FWD 14

2

73

72

69

71

64

59

57

74

3

78

76

73

75

69

64

63

78

1

68

72

64

64

56

52

50

69

FWD 20

2

76

76

68

71

65

61

61

75

3

78

79

71

74

69

66

66

78

Installation overview and 
requirements

Contractor responsibilities

A list of the contractor responsibilites typically associated 
with the installation process is provided in Table 2.

•  Locate and maintain the loose parts. Loose parts are 

located in the control panel.

•  Install the unit on a foundation with flat support surfaces, 

level within 5 mm and of sufficient strength to support 
concentrated loading. Place the manufacturer-supplied 
isolation pad assemblies under the unit.

•  Install the unit per the instructions outlined in the 

“Mechanical Installation” section.

•  Complete all water piping and electrical connections.

Note:

 Field piping must be arranged and supported to 

avoid stress on the equipment. It is strongly recommended 
that the piping contractor provide at least 1m of clearance 
between the pre-installation piping and the planned location 
of the unit. This will allow for proper fit-up upon arrival 
of the unit at the installation site. All necessary piping 
adjustments can be made at that time 

•  Where specified, supply and install valves in the water 

piping upstream and downstream of the evaporator and 
condenser, to isolate the heat exchangers for maintenance 
and to balance/trim the system.

•  Supply and install flow switches or equivalent devices 

in both the chilled water and condenser water piping. 
Interlock each switch with the proper pump starter and 
Tracer UC800, to ensure that the unit can only operate 
when water flow is established.

•  Supply and install taps for thermometers and pressure 

gauges in the water piping, adjacent to the inlet and outlet 
connections of both the evaporator and the condenser.

•  Where specified, supply and install strainers ahead of all 

pumps and automatic modulating valves.

•  Supply and install refrigerant pressure relief piping from 

the pressure relief to the atmosphere.

•  Start the unit under supervision of a qualified service 

technician.

•  Where specified, supply and insulate the evaporator 

and any other portion of the unit, as required, to prevent 
sweating under normal operating conditions.

•  For unit-mounted starters, cutouts are provided at the top 

of the panel for line-side wiring.

•  Supply and install the wire terminal lugs to the starter.

•  Supply and install field wiring to the line-side lugs of the 

starter.

Table 2 – Installation Responsibility

Requirement

Trane supplied

Trane installed

Trane supplied

Field installed

Customer supplied

Customer installed

Foundation

Meet foundation requirements

Rigging

Safety chains

Clevis connectors

Lifting beams

Isolation

Isolation pads

Other type of isolators

Electrical

-  Circuit breakers or fusible 

disconnects (Optional)

-  Unit mounted starter

-  Wye Delta starter or AFD 

(Adaptive Frequency Drive)

-  Flow switches (may be field 

supplied)

-  Harmonic filters (on request 

according to customer electrical 

network and equipment)

-  Circuit breakers or fusible disconnect

-  Electrical connections to unit mounted 

starter (optional)

-  Electrical connections to remote 

mounted starter (optional)

-  Wiring sizes per submittal and local 

regulations

-  Terminal lugs

-  Ground connections

-  BAS wiring (optional)

-  Control voltage wiring

-  Chilled water pump contactor and 

wiring including interlock

-  Option relays and wiring

Water piping

Flow switches (may be field 

supplied)

-  Taps for thermometers and gauges

-   Thermometers

-  Strainers (as required)

-  Water flow pressure gauges

-  Isolation and balancing valves in water 

piping

-  Vents and drain on waterbox valves

-  Pressure relief valves for water side

Insulation

Insulation

Insulation

Water piping connection 

components

-  Grooved pipe

-  Grooved pipe to flagged 

connection (optional)

Caution on exposure to 

refrigerant

Respect recommendation of IOM 

addendum

Unit Description

Summary of Contents for City RTSF050

Page 1: ...RLC SVX023A Water cooled Liquid Chillers with Helical Rotary Compressors RTSF 180 385kW R1234ze Installation Operation Maintenance...

Page 2: ...54 56 60 63 57 62 67 57 62 68 Unit dimensions Width x Depth mm 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090 Height mm 250 300 350 450 650 Shipped unit dimensions Width x Depth mm 933 x 644...

Page 3: ...oderate injury It may also be used to alert against unsafe practices or for equipment or property damage only accidents Safety Recommendations To avoid death injury equipment or property damage the fo...

Page 4: ...ax 11 bars Introduction Unit Description The RTSF units are helical rotary type water cooled liquid chillers designed for installation indoors The RTSF units are packaged with an evaporator and conden...

Page 5: ...denserTemp H Cooling Mode Above 50 C Leaving CondenserTemp L Heat pump Below 50 C Leaving CondenserTemp M Heat pump Above 50 C Leaving CondenserTemp Digit 17 Refrigerant Z R1234ze unit with Factory ch...

Page 6: ...size Unit alone aM gI A 8 16 8 16 8 16 8 25 8 25 Unit with electric heater gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet tempera...

Page 7: ...t power factor 0 95 0 95 0 95 0 95 0 95 0 95 Short Circuit Unit Capacity kA 35 35 35 35 35 35 Max Power cable cross mm 1x 240 1x 240 1x 240 1x 240 1x 240 1x 240 Disconnect switch size 3 A 400 400 400...

Page 8: ...1290 x 1090 Height mm 250 300 350 450 650 Shipped unit dimensions Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weight kg 32 46 61 76 118 Colour...

Page 9: ...install valves in the water piping upstream and downstream of the evaporator and condenser to isolate the heat exchangers for maintenance and to balance trim the system Supply and install flow switch...

Page 10: ...ganization and the appropriateTrane sales office NOTE Pressure will be approximately 1 0 bar if shipped with the optional nitrogen charge Noise Considerations Refer to Engineering Bulletin for sound c...

Page 11: ...HUETTERUNGEN UNBEDINGT VERMEIDEN SPECIAL LIFTING AND MOVING INSTRUCTIONS IT IS RECOMMENDED TO USE THE SPECIAL BUILT IN RIGGING POINTS SHOWN IN THE DIAGRAM AND TO FOLLOW THE FOLLOWING INSTRUCTIONS 1 CA...

Page 12: ...e blower unit Heat exchanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute se...

Page 13: ...general locations are given below Entering Chilled Water Piping Air vents to bleed air from system Water pressure gauges with shutoff valves Pipe unions Vibration eliminators rubber boots Shutoff iso...

Page 14: ...rature min 2 C max 100 C absolute service pressure min 1 bar max 11 bars Installation Mechanical Water Pressure Relief Valves Install a pressure relief valve in both evaporator and condenser water sys...

Page 15: ...50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 125 250 500 1000 2000 4000 8000 dB A 1 56...

Page 16: ...with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is...

Page 17: ...Recommended LRTC C Minimum Recommended LWTC C 0 0 0 0 0 2 8 0 0 0 0 2 8 2 0 6 1 4 2 2 0 6 1 4 2 2 4 1 3 2 1 1 5 1 2 2 0 1 6 5 1 7 2 5 1 1 1 5 2 3 1 3 6 2 0 2 9 0 7 1 8 2 6 1 0 8 2 8 3 6 0 0 2 5 3 3 0...

Page 18: ...hanger operating limits FWD water temperature max 100 C absolute service pressure min 1 bar max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute service pressure min 1 b...

Page 19: ...59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52...

Page 20: ...r gI A 16 2kW 25 4kW 40 230V 3 16 400V 3 20 3 25 3 25 1 Conditions Water entering leaving temperature 7 12 C Air inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving te...

Page 21: ...tor start run and AFD Adaptive Frequency Drive capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized For variable frequency drives o...

Page 22: ...project engineer Water Pump Power Supply Provide power supply wiring with fused disconnect for both the chilled water and condenser water pumps Electrical Panel Power Supply Power supply wiring instr...

Page 23: ...2 LRA At 240 VAC 5 0 amp resistive 2 0 amp pilot duty 250 W 3 6 FLA 21 3 LRA Installation Electrical Whenever a dry contact input binary input is referenced the electrical rating is 24VDC 12 mA Whene...

Page 24: ...s Installation Electrical Condenser Water Pump Control Tracer UC800 provides a contact closure output to start and stop the condenser water pump It will allow to run the condenser pump after compresso...

Page 25: ...ut TheTracer UC800 provides auxiliary control for a customer specified installed latching trip out When this customer furnished remote contact is provided the chiller will run normally when the contac...

Page 26: ...LCI C between the chiller and a BAS An LCI C LLID shall be used to provide gateway functionality between the LonTalk protocol and the chiller Bacnet Communication Interface Optional Tracer UC800 provi...

Page 27: ...top condition Diagnostic information is provided to allow the operator to identify system malfunctions Note To ensure proper diagnosis and repair contact a qualified service organization if a problem...

Page 28: ...pressure min 1 bar max 11 bars Operating Principles Mechanical Cycle Description The refrigeration cycle for the chiller can be described using the pressure enthalpy diagram shown in Figure 5 Key Stat...

Page 29: ...55 52 66 3 70 67 63 65 59 59 57 69 1 62 58 55 58 51 48 44 61 FWD 12 2 66 63 60 62 56 55 52 66 3 70 67 63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 6...

Page 30: ...min 1 bar max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute service pressure min 1 bar max 11 bars Operating Principles Mechanical Compressors The compressor used by...

Page 31: ...61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horizontal air intake Fan Power level in dB A per Hz frequency band Overall power Unit speed 1...

Page 32: ...op of the oil separator and is discharged into the condenser Oil that collects in the bottom of the oil separator at condensing pressure during compressor operation therefore oil is constantly moving...

Page 33: ...4 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 1 57 63 51 49 40 39 37 57 FWD 20 2 61 66 55 53 47 46 45 60 3 63 69 58 56 50 50 49 63 Intake Measurement conditions Measurements taken at the horiz...

Page 34: ...inlet temperature 27 19 C DB WB Nominal air flow 2 Conditions Water entering leaving temperature 50 45 C Air inlet temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water e...

Page 35: ...on is complete before starting the unit the following prestart procedures must be reviewed and verified 1 Inspect all wiring connections in the compressor power circuits disconnects terminal block con...

Page 36: ...ering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the b...

Page 37: ...t up procedures as follows 1 Check the evaporator refrigerant pressure and the condenser refrigerant pressure under Refrigerant Report on theTD7 2 Check the EXV sight glasses after enough time has ela...

Page 38: ...minal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water temperature m...

Page 39: ...r can not be inadvertently energized Failure to disconnect power before servicing could result in death or serious injury Shut down the chiller once each year to check the following Perform all weekly...

Page 40: ...e 20 C DB Nominal air flow 5 A rectangular glass wool duct 1m50 long is placed on the blower The measurement is taken in the room containing the blower unit Heat exchanger operating limits FWD water t...

Page 41: ...63 65 59 59 57 69 1 66 65 65 65 57 50 46 68 FWD 14 2 73 72 69 71 64 59 57 74 3 78 76 73 75 69 64 63 78 1 68 72 64 64 56 52 50 69 FWD 20 2 76 76 68 71 65 61 61 75 3 78 79 71 74 69 66 66 78 Maintenance...

Page 42: ...max 11 bars Accessories Hot water coil water temperature min 2 C max 100 C absolute service pressure min 1 bar max 11 bars Maintenance Procedures Table 6 POE Oil Properties Description Acceptable Leve...

Page 43: ...c Loss of oil at the compressor stopped will be generated if the oil lines are not full on start up To properly charge the system with oil follow the steps below 1 Locate the 1 4 schrader valve on the...

Page 44: ...s Width x Depth mm 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333 1133 Height mm 260 310 360 460 660 Weight kg 32 46 61 76 118 Colour galvanised steel Recommended fuse size Unit alone aM gI A 8 16 8...

Page 45: ...refrigerant Once the problem is repaired follow the procedures below for evacuating and charging the unit Refrigerant recovery 1 Insure that the water flow is maintained on condenser and evaporator d...

Page 46: ...let temperature 20 C DB Nominal air flow 3 At high speed with nominal air flow 4 Water entering leaving temperature 90 70 C air inlet temperature 20 C DB Nominal air flow 5 A rectangular glass wool du...

Page 47: ...newal To ensure a long lifetime forTrane compressors system oil and vibration are regularly analyzed These tests build a detailed picture of the condition of internal system components Over time they...

Page 48: ...rtfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane eu Trane has a policy of continuous product and product data improvement an...

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