Tracker Off-Road XTR1000 Operator'S Manual Download

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Summary of Contents for XTR1000

Page 1: ...X T R 1 0 0 0 p n 2 2 6 2 7 7 7 O P E R A T O R SMA N U A L A c t u a l v e h i c l e a p p e a r a n c e m a y v a r y...

Page 2: ...available for Recreation Off Highway Vehicle ROV operators and passengers from the Recreational Off Highway Vehicle Association ROHVA The manufacturer recommends that you complete this course before...

Page 3: ...owner operator of this vehicle to become thor oughly familiar with its basic operation maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicl...

Page 4: ...oval Install 39 Hood Removal Install 39 Liquid Cooling System 39 Shock Absorbers 40 Checking Adjusting Ride Height 40 Compression Damping Adjustment 41 General Lubrication 43 Hydraulic Brake 46 Fuel H...

Page 5: ...if you feel the vehicle may tip Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back...

Page 6: ...to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet gog gles boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or dru...

Page 7: ...tion which if not avoided could result in death or serious injury 5 Hangtags This vehicle comes with hangtags containing important safety information Anyone who operates the ROV should read and unders...

Page 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Hangtags...

Page 9: ...s a hazardous situation which if not avoided could result in death or serious injury 7 Important Safety Information Anyone who operates the ROV should read and understand this information before opera...

Page 10: ...NEERING GRAPHIC STYLIST PRIOR TO ST ART OF PRODUCTION RUN 2 COLORS AND MA TERIALS MUST BE U V ST ABLE 3 DECAL TO BE SUPPLIED WITH A KISSCUT T AB WITH P ART NUMBER AND REVISION LEVEL PRINTED ON T AB FO...

Page 11: ...5 6 6 92 67 3 6 1 9 5 0 6 7 6 33 5 25 226 685 6 23 5 7 7 63 6 722 67 25 285 6 6 25 7 21 7 216 2 7 1 5 23 5 7256 0 18 25 86 217 7 0 18 785 5 25 5 5 3 0 17 2 2 16758 7 216 1 51 1 6 127 6 6 03 72 33529 5...

Page 12: ...assenger Grab Handle 4 Seat Lock Lever 5 Glove Box 6 Brake Pedal 7 Fuses 8 Ignition Start Switch 9 Shift Lever 10 DC Power Outlet 11 Accelerator Pedal 12 Taillight Brake Light 13 Operator s Manual Loc...

Page 13: ...involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate this vehicle WARNING POTENTIAL HAZARD Operating or riding in t...

Page 14: ...approved helmet that fits properly You should also wear Goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consu...

Page 15: ...your body inside the passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accid...

Page 16: ...on and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You...

Page 17: ...lls WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle or f...

Page 18: ...ide of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Avoid crossing the side...

Page 19: ...ou When it is safe to proceed go slowly WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which may cause t...

Page 20: ...improper tires on the vehicle or operating the vehicle with improper or uneven tire pressure could cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size an...

Page 21: ...artment and strike occupants Running over sharp branches rocks or other large objects can also cause loss of control HOW TO AVOID THE HAZARD Be alert Slow down Wear all recommended protective gear spe...

Page 22: ...front 22 psi 151 7 kPa rear Brake Type Four Wheel Hydraulic Disc MISCELLANEOUS Dry Weight Approx 821 kg 1812 lb ROPS Tested Curb Weight 1179 4 kg 2600 lb Engine Oil Recommended ACX All Weather Synthet...

Page 23: ...vel Check engine oil level Gas tank full of recommended gasoline Front differential at proper level Rear transaxle at proper level Check for fluid leaks Suspension Spherical joints ball joints tie rod...

Page 24: ...ift lever completely forward until the letter P illuminates on the digital gauge Driving the Vehicle Once the engine is warm the vehicle is ready to be driven 1 With the engine idling press the foot b...

Page 25: ...an incline Use low range whenever operating in an incline posi tion Loading onto a pickup or trailer Use low range and 4WD whenever loading vehicle Hauling heavy cargo towing or push ing Use low rang...

Page 26: ...turn around on a hill Driving Downhill Always drive straight down the hill and always avoid hills that are very steep 1 Keep both hands on the wheel 2 Prior to descending the hill shift into low rang...

Page 27: ...eering wheel into the direc tion of the slide 2 Keep your foot off the brake until you re out of the skid 3 Stop and shift into four wheel drive Crossing Water This vehicle can only operate in water u...

Page 28: ...is position NOTE This vehicle has safety interlock switches which prevent the starter motor from activating when the transmission is in gear Depress and hold the brake pedal to engage starter when the...

Page 29: ...switch is in the LED position only the light strip will illu minate When the switch is in the low beam position the low beam will illumi nate along with the LED light strip When the switch is in the h...

Page 30: ...kle is released Doors In addition to the seat belts there are left and right side doors The doors should always be properly latched when the vehicle is moving To release the door from the inside of th...

Page 31: ...nues to be displayed take your vehicle to an authorized dealer for EPS system servicing before resuming opera tion In the event of electrical power failure the EPS system becomes disabled simi lar to...

Page 32: ...hold the Lower Left Button to see the actual values associated with the mode selected F Fuel Level Display This display shows the approximate amount of gas remaining in the gas tank G RPM Speed Clock...

Page 33: ...Engine Hour Meter and Odometer cannot be reset To reset the trip meter select the Trip Meter then press and hold the Lower Right Button until the trip meter display reads 0 NOTE The clock can only be...

Page 34: ...t Open P0203 Cylinder 3 Fuel Injector Circuit Open P0217 Engine Coolant Over Temperature Detected P0219 Engine Over Speed Condition P0222 Throttle Position Sensor 2 Circuit Low SG Open P0223 Throttle...

Page 35: ...23 Throttle Position Sensor Adaption Condition P1124 Throttle Position Sensor Limp Home Adaption P1125 Throttle Position Sensor Upper Position P1126 Throttle Position Sensor Upper Return P2100 Throttl...

Page 36: ...d Capacity or the Gross Vehicle Weight GVW rating ever be exceeded Vehicle Load Capacity Total weight of operator passenger accessories rear cargo and storage compartments Rear Cargo Weight Total weig...

Page 37: ...aining up to 10 etha nol are acceptable gasolines Gasolines containing any amount of methanol are not recommended When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze s...

Page 38: ...ntial to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts al...

Page 39: ...ny time abnormal noises vibrations or improper functioning of any compo nent of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehi cle to an authorized dealer for inspection and adjustm...

Page 40: ...mi Check condition Adjust gap and clean Replace if necessary 50 20 Cooling system 100 hrs 6 months 2500 km 1600 mi Inspect cooling system strength seasonally 39 Primary air filter 100 hrs 6 months 25...

Page 41: ...ility Using a garden hose wash the radiator to remove any debris preventing air flow The cooling system capacity can be found in the specification chart The cooling system should be inspected daily fo...

Page 42: ...contact with the spring at all times Do not remove so much preload that the collar loses contact with the spring and allows the spring to float between the upper and lower spring collars NOTE Ensure...

Page 43: ...urement is not as speci fied use a jack positioned under the rear of the frame to lift and fully extend the rear shocks With a span ner wrench loosen the preload lock adjustment ring located above the...

Page 44: ...e number of hours the vehicle is driven and the conditions under which it is ridden Heat violent impacts dust mud and adjustment settings are all factors that need to be taken into consid eration in d...

Page 45: ...en the fill plug on top of the valve cover Be careful not to allow contaminants to enter the opening XX051 4 Remove the drain plug and crush washer from the bottom of the oil tank Use a funnel to dire...

Page 46: ...e dipstick Install the fill plug on top of the valve cover 10 Start the engine while the vehicle is outside on level ground and allow it to idle until at least one of the radiator fans cycles on and o...

Page 47: ...re NOTE The fill plug is located on the front right side of the transaxle 1 Place the vehicle on level ground then remove the fill plug XX113 2 Drain the oil into a drain pan by removing the drain plu...

Page 48: ...ke pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Mea...

Page 49: ...the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the free play of the four tie rod ends by grasping the tie rod near the end and at...

Page 50: ...battery in the vehicle be sure the ignition switch is in the OFF position 1 Clean the battery terminals with a solution of baking soda and water NOTE The sealing strip should NOT be removed and NO flu...

Page 51: ...cle with a dead battery is not recom mended Instead remove the battery service it and correctly charge it however in an emergency it may be necessary to jump start a vehicle If so use the following pr...

Page 52: ...d well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead b...

Page 53: ...ngine from accelerated wear If the vehicle is used under normal conditions clean or replace the filter at the intervals specified If oper ated in dusty wet or muddy conditions inspect and replace the...

Page 54: ...the cover to the housing by pressing the retainer tab B inward toward the assembly XX057A Draining V Belt Cover NOTE If the vehicle has been driven through water the V belt cover must be drained of a...

Page 55: ...engage the differential lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the vehicle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel then using a criss cross pattern tight...

Page 56: ...te the new headlight bulb B clockwise into headlight assembly Reinstall wiring harness connector A 5 Adjust the headlight using the Check ing Adjusting Headlight Aim instruc tions in this section Head...

Page 57: ...assembly that secure the headlight assembly XX070A XX071 8 Install the wiring harness connectors XX070B 9 Install the headlight retaining knob XX069A 10 Adjust the headlight using the Check ing Adjus...

Page 58: ...surface directly in front of each headlight 4 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 5 Observe each headlight beam aim Proper aim is when the most intense beam is 5 cm...

Page 59: ...leases when the button is pressed Wash off any dirt and make sure the retractors are free of debris Do not grease or oil the retractors Doors Inspect the doors for broken or bent tubes hinges or latch...

Page 60: ...and screws Make sure rivets holding com ponents together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Fill the...

Page 61: ...y then install Con nect the battery cables making sure to connect the positive cable first 8 Check the entire brake systems fluid level pads hoses etc all controls headlights taillight brake light and...

Page 62: ...aler has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Tracker Off Road dealer The authorized Tracker Off Roa...

Page 63: ...chever comes first COMPONENTS COVERED I For exhaust emissions emission related components include any engine parts related to the following systems Air induction system Fuel system Ignition system Exh...

Page 64: ...62 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Page 65: ...then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase...

Page 66: ...Fold Back CHANGE OF ADDRESS OWNERSHIP TRACKER OFF ROAD 1451 MARVIN GRIFFIN RD AUGUSTA GA 30906 3852 USA Place Stamp Here...

Page 67: ...r and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized dealer or for reference in case this vehicle is stolen 1 KEY IDENTIFICATION NUMBER The key identi...

Page 68: ...66 NOTES...

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Tracker Off-Road XTR1000, Operator'S Manual

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