Tracker Off-Road XTR1000, Operator'S Manual

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38
Maintenance Schedule
Item Interval Maintenance Schedule Remarks Page
Engine oil/filter Initial Replace oil and filter between the first 12 and 25
hours or 250 miles 43/20
Front differential Initial Replace oil between the first 12 and 25 hours or
250 miles 44/20
Transaxle Initial Replace oil between the first 12 and 25 hours or
250 miles 45/20
Steering Daily Check for smooth and free operation —
Front suspension Daily Inspect and check for leaks and loose or missing
hardware —
Rear suspension Daily Inspect and check for leaks and loose or missing
hardware —
CV boots Daily Inspect and replace as needed —
Tires Daily Check condition and pressure 53/20
Brake fluid level Daily Check for correct level 46/20
Wheel lug nuts Daily Check for loose or missing 53
Brake system
function Daily Check for proper operation 46
Frame hardware Daily Check for loose or missing —
Engine oil level Daily Check for correct level 33
Air filter Daily Inspect and clean or replace as needed 51
Coolant Daily Check level 39
Headlights/ taillights Daily Check operation and replace bulbs as needed 54-55
Fuel line 100 hrs / 6 months
2500 km (1600 mi) Check fuel hose for cracks or damage
Replace if necessary 46
Spark plug
inspection 100 hrs / 6 months
2500 km (1600 mi) Check condition
Adjust gap and clean
Replace if necessary 50/20
Cooling system 100 hrs / 6 months
2500 km (1600 mi) Inspect cooling system strength seasonally 39
Primary air filter 100 hrs / 6 months
2500 km (1600 mi) Clean and replace as necessary 51
Engine oil/filter 100 hrs / 6 months
2500 km (1600 mi) Change oil warm
Change every 50 hours with severe use 43/20
Alternator belt 100 hrs / 6 months
2500 km (1600 mi) Check, inspect, adjust, and replace as necessary —
CVT belt 100 hrs / 6 months
2500 km (1600 mi) Check, inspect, and replace as necessary —
Exhaust system 100 hrs / 6 months
2500 km (1600 mi) Check for leakage
Check for looseness and tighten all screws
Replace gaskets if necessary —
Transaxle oil 100 hrs / 12 months
2500 km (1600 mi) Change lubricant 45/20
Front differential oil 100 hrs / 12 months
2500 km (1600 mi)
Change lubricant 44/20
Breather system 100 hrs / 12 months
5000 km (3200 mi) Check breather hose for cracks or damage
Replace if necessary —
Spark arrester 200 hrs / 12 months
5000 km (3200 mi) Clean 53
Brake system 200 hrs / 12 months
5000 km (3200 mi) Check operation and fluid for leakage
Correct if necessary 46/20
Brake fluid and
internals 200 hrs / 12 months
5000 km (3200 mi) Check operation, brake pad wear, and for fluid
leakage 46/20
Brake hoses 200 hrs / 12 months
5000 km (3200 mi) Inspect
Replace if necessary 46
Spark plug
replacement Every 5000 km
(3200 mi) Replace and torque to specification 50/20
Valves Every 5000 km
(3200 mi) Check and adjust —