Tracker Off-Road 800SX, Service Manual

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MOD350
MOD502
REMOVING FRONT DRIVE AXLE

NOTE: For removing a front drive axle, see Front
Differential in this section.
CLEANING AND INSPECTING AXLES

NOTE: Always clean and inspect the drive axle
components to determine if any service or replace-
ment is necessary.
1. Using a clean towel, wipe away any oil or grease
from the axle components.
MOD513
2. Inspect boots for any tears, cracks, or deterioration.
 NOTE: If a boot is damaged in any way, it must be
replaced with a boot kit.
DISASSEMBLING AXLES

NOTE: Only the boots are serviceable on the axles;
if any other component is worn or damaged, the axle
must be replaced.
1. Using CV Boot Clamp Tool, remove and retain both
clamps for assembly purposes.
MOD514
2. Use a suitable form of protection on the outside sur-
face of the CV joint, such as a strip of rubber or duct
tape; then place the CV joint housing into a vise.
MOD515
3. To disengage the axle from the CV joint, sharply pull
back on the axle; then slide the boot off of the axle.
MOD516

NOTE: Steps 1-3 can be used to replace the out-
board boot.
ASSEMBLING AXLES
1. Install the inner boot with the small clamp making
sure the clamp is positioned correctly.
CAUTION
Do not over tighten the vise when securing the CV joint
housing, otherwise internal damage to the CV joint may
occur.