Tracker Off-Road 800SX, Service Manual

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124
Starter Motor

NOTE: The starter motor is only serviceable as an
assembly.
REMOVING
1. Disconnect the battery; then remove the clutch cover,
drive clutch, driven clutch, drive belt, and inner
clutch cover, and flywheel cover.
2. Remove the nut securing the positive cable to the
starter; then remove the cable from the starter (A);
then remove the start relay wire (B).
MOD569
3. Remove the two cap screws securing the starter; then
remove the starter. Account for the dowel pins.
MOD571
MOD570
INSTALLING
1. Position the dowel pins onto the starter; then install
the starter. Secure with two cap screws. Tighten to
14.8 ft-lb (20 N-m).
MOD570
MOD571
2. Secure the positive cable to the starter with the nut;
then secure the start relay wire to the terminal.
MOD569
3. Install the flywheel cover, inner clutch cover, drive
clutch, driven clutch, drive belt and clutch cover;
then connect the battery.
TESTING VOLTAGE
Perform this test on the starter positive terminal.

NOTE: The ignition switch must be in the ON posi-
tion, and the shift lever in the PARK position.
1. Set the meter selector to the DC Voltage position.
2. Connect the red tester lead to the starter terminal (A);
then connect the black tester lead to ground.
CAUTION
Always disconnect the negative battery cable from the
battery first; then disconnect the positive cable.