Tracker Off-Road 800SX, Service Manual

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146
6. Install the shift fork assembly making sure the fork
leg is facing upward. Apply a small amount of oil to
the gasket; then install the gasket.
XR353
7. Place the input shaft assembly onto the gear case
housing; then with the actuator bracket in place,
secure with the existing cap screws. Tighten to 22 ft-lb
(29.9 N-m).
 NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb (38.1 N-m).
MOD355
Removing/Installing Axle Seal
1. Remove the seal using a seal removal tool.
XR360
 NOTE: Prior to installing the seal, apply High-Per-
formance #2 Molybdenum Disulfide grease to the seal
outside diameter.
2. Using Gear Case Seal Installer Tool, evenly press the
seal into the cover bore until properly seated.
GC060
3. Repeat steps 1-2 for the opposite side.
INSTALLING DIFFERENTIAL
1. With the rubber boot (A), O-ring (B), and driveshaft
bumper (C) set in place, place the differential assem-
bly into position in the frame; then grease the splines
for the front driveshaft and engage the front drivesh-
aft to the differential; then gently slide the front dif-
ferential toward the rear of the vehicle; then install
the front differential vent hose.
MOD363
MOD362
CAUTION
Make sure the tool is free of nicks or sharp edges or
damage to the seal may occur.