Toyota PT398-00100 Installation Manual Download Page 3

Page: 3 / 44

TOYOTA

TUNDRA

2010 -

TVIP V4

Procedure

REMOTE ENGINE STARTER (RES)

Page 3 of 44 pages

Issue: E 04/07/10

CAUTION: There are three kits available for the 10MY Tundra.

Two of the Kits have the same part number but different contents. The third Kit has a –AA part number.

Summary of Contents for PT398-00100

Page 1: ...mitomo P N 319 0000 Installation Tools Notes Screwdriver 2 Phillips Flat blade Jeweler s Nylon Panel Removal Tool e g Panel Pry Tool 1 Toyota SST 00002 06001 01 Side Cutters Torque Wrench 36 in lbf 4...

Page 2: ...he Vehicle is Phase 4 you will need to use PT398 34110 See below for how to identify Phase 3 and Phase 4 If the Vehicle s Key does not have G engraved on it 1 You can use this kit and installation ins...

Page 3: ...ocedure REMOTE ENGINE STARTER RES Page 3 of 44 pages Issue E 04 07 10 CAUTION There are three kits available for the 10MY Tundra Two of the Kits have the same part number but different contents The th...

Page 4: ...TOYOTA TUNDRA 2010 TVIP V4 Procedure REMOTE ENGINE STARTER RES Page 4 of 44 pages Issue E 04 07 10...

Page 5: ...TOYOTA TUNDRA 2010 TVIP V4 Procedure REMOTE ENGINE STARTER RES Page 5 of 44 pages Issue E 04 07 10...

Page 6: ...TOYOTA TUNDRA 2010 TVIP V4 Procedure REMOTE ENGINE STARTER RES Page 6 of 44 pages Issue E 04 07 10...

Page 7: ...b Remove the Negative Battery Cable Fig 1 1 1 Protect the Fender before starting 2 Note the Battery Cable position as it will be re installed in the same position CAUTION Do not touch the positive te...

Page 8: ...wl Cover Fig 1 4 1 Remove 1 nut e Dislodge the Lower Dash Cover Fig 1 5 1 Remove 2 bolts 2 Disconnect all connectors f Remove the Hood Latch Cable from the Hood Latch Lever Fig 1 6 g Remove the Lower...

Page 9: ...ulling downward to remove the cover Fig 1 8 FOR USE ON VEHICLES WITH ELECTRONIC TILT ADJUST steps k l k Press in on each side and pull down on the lower section of the Lower Steering Column Cover to r...

Page 10: ...he harness Fig 1 11 2 Vehicle Disassembly Passenger s Side a Remove the Passenger s Step Cover Fig 2 1 b Remove the Passenger s Cowl Cover Fig 2 2 1 Remove 1 Nut c Remove the Glove Box Under Cover Fig...

Page 11: ...ove the Passenger s Dash Side Cover Fig 2 4 f Close the Glove Box g Remove 1 Screw and 1 Bolt from the Passenger s Side Knee Airbag Brace Trim Fig 2 5 h Remove the Passenger s Side Knee Airbag Brace T...

Page 12: ...he Passenger s Knee Airbag Fig 2 7 1 Remove 3 Bolts j Wrap the Airbag in a blanket and place on a box to avoid tension on the harness Fig 2 8 k Remove 1 Screw and 1 Bolt from the bottom of the Glove B...

Page 13: ...emove 2 Screws FOR USE ON B CAB VEHICLES step m CAUTION Verify that the negative battery terminal is disconnected m Disconnect the Vehicle 2P Connector from the Passenger s Airbag Switch Fig 2 11 n Re...

Page 14: ...le the Plastic Cover downward Fig 3 2 Fig 3 2 Nut 2 You must Replace Hood Switch Hood Switch Kit is Required Use Section 3 Hood Latch Replacement pg 12 1 Does the Vehicle have a Hood Switch Installed...

Page 15: ...the Nut Cover d Remove the 2 Bolts and 1 Nut from the Hood Latch Fig 3 4 e Slide the Hood Latch out Fig 3 5 f Remove the Plastic Cover Fig 3 6 1 Push the Cover up to release it from the Pin g Remove t...

Page 16: ...r from the Hood Switch Pre wire Fig 3 8 1 Discard the Connector Cover k Connect the V4 Hood Latch to the Vehicle Hood Latch Cable Fig 3 9 1 Use the Braided Cable to guide the Ball into the V4 Hood Lat...

Page 17: ...Passenger s Side a Secure the White Tape Marker to the Vehicle Brace with 1 Wire Tie Fig 4 1 b Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie Fig 4 1 c Disconnect the Vehicle s 10P Conne...

Page 18: ...the V4 Harness s 3P Connector to the Vehicle s White 3P Male Connector Fig 4 5 5 Gateway ECU Preparation and Installation For kits w Part number PT398 00100 AA ONLY a Apply 3 4 small piece of Foam Ta...

Page 19: ...Connector Block to the Gateway ECU Bracket Fig 5 4 1 Position the Connector in the same position as it was removed DO NOT rotate g Connect the V4 Harness s 5P Connector to the Gateway ECU h Secure the...

Page 20: ...nector to the Gateway ECU Fig 5 8 l Place the Gateway ECU between the Vehicle Harness and the Blower Motor as shown Fig 5 8 m Place Piece of small Foam Tape on the edge of the Gateway ECU Fig 5 8 CAUT...

Page 21: ...r to 5TFUY5F16AX120448 there are Three 5P Connectors in the Connector Block proceed with the instructions below steps r s If the Vehicle s VIN is 5TFUY5F16AX120448 or later there will be One 22P Conne...

Page 22: ...E 22P CONNECTOR ONLY steps t x MUST USE V4 Adapter Kit PT398 34112 t Carefully remove the Tape securing the Vehicle s 22P Connector Fig 5 11 u Remove the Connector Block from the Vehicle s 22P Connect...

Page 23: ...07 10 w Connect the 5P Adaptor Connectors in between the V4 s 5P Connectors Then connect the V4 Adaptor s 22P Connector to the Vehicle s Connector Block Fig 5 14 x Secure the 5P Connectors and the 22P...

Page 24: ...age 24 of 44 pages Issue E 04 07 10 y Use 1 Wire Tie to secure the Connectors and the Harness to the Vehicle Harness Fig 5 14 z Re tape any Pre wire Connectors to the Vehicle Harness aa Reinstall the...

Page 25: ...to the RES ECU as shown Fig 6 1 b Attach 2 pieces of Large Foam Tape to the sides of the RES ECU as shown Fig 6 2 c Attach 1 Small Foam Tape on top of the RES ECU Fig 6 2 d Insert the V4 RES ECU Mount...

Page 26: ...3 Wire Ties Fig 6 6 h Disconnect the Vehicle s White 20P Connector from the J B located in the Passenger s Side Cowl Area Fig 6 7 i Plug in the V4 Harness s White 20P Connectors in between the Vehicl...

Page 27: ...se 2 Wire Ties to secure the V4 Harness to the Reinforcement in the Glove Box Area Fig 6 10 USE ONLY FOR VEHICLES WITH iPod Interface ECU step n n Re secure the iPod Interface ECU Fig 6 11 7 V4 Harnes...

Page 28: ...between the Vehicle Harness s 8P Connector and the Ignition Switch Connector Fig 7 3 f Use 1 Wire Tie to secure the 8P Connectors to the Vehicle Harness Fig 7 3 1 Verify secure connection g Use 1 Wir...

Page 29: ...Fig 7 7 l Loop the V4 Harness once inside of the White Cable Routing Box Fig 7 7 m Close the White Cable Wire Routing Box Fig 7 8 n Locate and disconnect the Vehicle s White 8P Ignition Connector Fig...

Page 30: ...le except for the Passenger s Cowl Cover and Step Cover Fig 8 1 NOTE When reinstalling the Passenger s Side Knee Airbag make sure to tighten the Bolts to 88 5 in lbf 10 N m VERIFY That Panels fit toge...

Page 31: ...t touch the positive terminal c Locate and remove the Tape securing the V4 Harness s 1P RES Diagnostic Connectors in the Passenger s Side Cowl Area and connect them Fig 9 3 ONCE CONNECTED YOU WILL HAV...

Page 32: ...mes Disconnect the V4 Harness s White 1P Connectors in the Passenger s Side Cowl Area Fig 9 6 Start again from step c i Verify that all doors are closed Fig 9 7 1 Do not close the Hood j Insert the ke...

Page 33: ...ect the V4 Harness s White 1P Connectors in the Passenger s Side Cowl Area Fig 9 9 Start again from step c m After a Successful Registration disconnect the V4 Harness s White 1P Connectors Fig 9 10 n...

Page 34: ...ch the positive terminal c Locate and remove the Tape securing the V4 Harness s White 1P Connectors in the Passenger s Side Cowl Area and connect them Fig 10 3 ONCE CONNECTED YOU WILL HAVE 10 MINUTES...

Page 35: ...s Side Cowl Area Fig 10 6 Start again from step c j Verify that all doors are closed Fig 10 7 1 Do not close the Hood k Insert the Key into the ignition and turn it to the ON position Fig 10 7 l Turn...

Page 36: ...en and close the Driver s Door 7 times ending in Close position Fig 10 9 1 Complete these steps within 35 seconds t If registration was successful the Immobilizer LED will light up for 1 second and tu...

Page 37: ...ights flash twice Registration is complete If this procedure failed the Hazard Lights flash 3 times Disconnect the V4 Harness s White 1P Connector in the Passenger s Side Cowl Area Fig 10 13 Start aga...

Page 38: ...a indicated on the Remote Controls Fig 11 1 c Attach the Key Label to the Remote Controls as shown Fig 11 1 1 Use a piece of Clean Adhesive Tape to lift the labels off their protective backing CAUTION...

Page 39: ...the vehicle VERIFY That panels fit together properly with no uneven gaps VERIFY That all Connectors are reconnected b Position the Negative Battery Cable at the original factory position Fig 12 1 1 Ti...

Page 40: ...the shift lever in the P Park position set the parking brake and make sure the Vehicle is off Perform Look For 1 Press the remote control s lock button twice within 2 seconds then press and hold the l...

Page 41: ...may indicate a system malfunction If the warning light remains on it may indicate a system malfunction If the warning light remains on it may indicate a system malfunction TPMS Prior to TPMS activati...

Page 42: ...10 TVIP V4 CHECKLIST these points MUST be checked to ensure a quality installation REMOTE ENGINE STARTER RES Issue E 04 07 10 Function Function HVAC Remove the short pin after Function check Store Her...

Page 43: ...TOYOTA TUNDRA 2007 TVIP V4 Addendum I REMOTE ENGINE STARTER RES Page 43 of 44 pages Issue E 04 07 10...

Page 44: ...TOYOTA TUNDRA 2007 TVIP V4 Addendum I REMOTE ENGINE STARTER RES Page 44 of 44 pages Issue E 04 07 10...

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